NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
462 reports130,342 miles · Jun 28, 2011
Power TrainVehicle Speed Control
MOVING ABOUT 70MPH IN CRUISE WE FELT A SEVERE JERK FOLLOWED BY NEAR INSTANTANEOUS HARD ACCELERATION. THE JERK/THUD ACTION SO EXTREME IT WAS ALMOST LIKE THE VOLVO TRIED TO REVERSE GEAR BY ITSELF. IT'S STRANGE HOW AN 'EVENT' CAN CONJURE UP COMMON THOUGHTS. AFTER THE UNCONTROLLED HARD ACCELERATION, I HAD THOUGHTS OF THAT STATE …
Read full complaint
MOVING ABOUT 70MPH IN CRUISE WE FELT A SEVERE JERK FOLLOWED BY NEAR INSTANTANEOUS HARD ACCELERATION. THE JERK/THUD ACTION SO EXTREME IT WAS ALMOST LIKE THE VOLVO TRIED TO REVERSE GEAR BY ITSELF. IT'S STRANGE HOW AN 'EVENT' CAN CONJURE UP COMMON THOUGHTS. AFTER THE UNCONTROLLED HARD ACCELERATION, I HAD THOUGHTS OF THAT STATE PATROL OFFICER DRIVING THE LEXUS IN CALIFORNIA WHO WAS KILLED ALONG WITH HIS FAMILY WHEN HE COULDN'T CONTROL THE BIZARRE BEHAVIOR OF THE CAR. TURNS OUT IT WAS THE SAME THOUGHTS MY BROTHER HAD. 'AS WE PULLED OVER AND CALL FOR HELP OUR VOLVO DID SOMETHING BIZARRE AGAIN. WE THOUGHT THE REAR WHEEL GOING BACKWARD AT THIS TIME, ALMOST AT THE SAME TIME MOST ALL THE POWER IN THE VOLVO WENT DEAD. O GAUGES INCL. SPEEDOMETER, THE TACK, THE GAS, THE BATTERY, ALL OUT. OTHE WINDOWS STUCK IN THE UP POSITION. ONO TAILLIGHTS, NO BRAKE LIGHTS, NO DIRECTIONAL. OTHE TRANSMISSION STUCK IN A GEAR - EITHER 4 OR 5TH. 'WHILE WAITING FOR HELP AT THE AUTO ZONE, I SEARCHED WHAT THIS ISSUE MIGHT BE. I FOUND A VOLVO FORUM THAT SHOWS MANY PEOPLE THAT HAD SIMILAR, DRAMATIC ISSUES WITH SAME YEAR SAME MODEL VOLVO. 'AFTER RE-CONNECTING THE BATTERY, THE POWER CAME BACK ON OABOUT HOUR LATER THE VOLVO REPEATED A VERY DRAMATIC THUMP-JERK AND THE POWER STARTED TO GO OUT. THE TACK AND SPEEDOMETER STARTED DROPPING - DASH LIGHTS DIMMED AND ALL OF SUDDEN THE POWER CAME BACK - LIGHTS BACK AND GAUGES POPPED BACK UP. OONLY TO BE FOLLOWED BY ANOTHER THUMP ABOUT ONE MINUTE LATER AND THIS TIME THE POWER FAILURE WAS SIMILAR TO ABOVE (NOT SURE ABOUT TAILLIGHTS AS I WAS MOVING ON THE HIGHWAY AND NOT ABOUT TO GET OUT AND CHECK.) OON OUR NEXT TRIP EVEN AT THE REDUCED SPEEDS - 5 OR 6 TIMES HE VOLVO DID SOME BIZARRE JERK MANEUVER WITH 3 OF THE TIMES FOLLOWED BY POWER FAILURE. 'WE TALKED ABOUT OPTIONS AND WE AGREED THAT SELLING THIS VEHICLE TO SOMEONE AND POSSIBLY PUTTING ANOTHER FAMILY AT RISK. IT IS NOT THE RIGHT THING TO DO AND NOT A CHRISTIAN THING TO DO. *TR
NHTSA ODI #10409246
87,000 miles · Jun 22, 2011
Electrical System
2004 VOLVO XC90 JERKED, THEN ALL ELECTRIC COMPONENTS WENT OUT SUDDENLY INCLUDING HEADLIGHTS AS WE DROVE ALONG TN HWY 840 CAUSING US TO ALMOST WRECK AS IT WAS NIGHTTIME AND PITCH BLACK ON THIS HIGHWAY. PULLED OVER AND RESTARTED SUV. NORMAL ACTIVITY FOR 30 MINUTES, THEN PROBLEM RECURRED. TOOK SUV TO VOLVO DEALERSHIP AND THEY RE…
Read full complaint
2004 VOLVO XC90 JERKED, THEN ALL ELECTRIC COMPONENTS WENT OUT SUDDENLY INCLUDING HEADLIGHTS AS WE DROVE ALONG TN HWY 840 CAUSING US TO ALMOST WRECK AS IT WAS NIGHTTIME AND PITCH BLACK ON THIS HIGHWAY. PULLED OVER AND RESTARTED SUV. NORMAL ACTIVITY FOR 30 MINUTES, THEN PROBLEM RECURRED. TOOK SUV TO VOLVO DEALERSHIP AND THEY REPLACED FAULTY CEM. *TR
NHTSA ODI #10408454
60,000 miles · Jun 20, 2011
Power Train
TRANSMISSION FAILURE ON 2004 VOLVO XC90 T6 AWD. DRIVING ON RURAL ROAD WHEN TRANSMISSION LOCKED IN 3RD GEAR. VEHICLE WOULD NOT SLOW DOWN UTLIZING DOWN SHIFTING ON HILLY ROADS. THE VEHICLE ON HAS APPROX 60K MILES. LOSING THE TRANSMISSION REALLY HINDERS THE PERFORMANCE AND CONTROL OF THE VEHICLE. *TT
NHTSA ODI #10407475
80,000 miles · Jun 19, 2011
Electrical System
I WAS DRIVING MY 2004 XC90 ON THE HIGHWAY WHEN SUDDENLY ALL THE LIGHTS IN THE DASHBOARD WENT OUT. THE CAR SLOWED DOWN. EVERYTHING ELECTRICAL IN THE CAR STOPPED WORKING. I COULD STILL START THE CAR HOWEVER. BUT ACCELERATION WASN'T THE SAME, THE CAR CRAWLED. TOOK THE CAR TO THE VOLVO DEALERSHIP WHO SAY THIS IS A CEM PROBLEM. A COM…
Read full complaint
I WAS DRIVING MY 2004 XC90 ON THE HIGHWAY WHEN SUDDENLY ALL THE LIGHTS IN THE DASHBOARD WENT OUT. THE CAR SLOWED DOWN. EVERYTHING ELECTRICAL IN THE CAR STOPPED WORKING. I COULD STILL START THE CAR HOWEVER. BUT ACCELERATION WASN'T THE SAME, THE CAR CRAWLED. TOOK THE CAR TO THE VOLVO DEALERSHIP WHO SAY THIS IS A CEM PROBLEM. A COMPUTER DEFECT THE CAR IS BARELY 7 YEARS OLD AND THIS IS APPARENTLY A PROBLEM WITH MANY OTHER XC90 OWNERS AND A REAL SAFETY ISSUE. AND TO REPLACE THIS CEMCHIP IS 1400 DOLLARS. LEASE LOOK INTO THIS MATTER. *TR
NHTSA ODI #10407450
80,000 miles · Jun 7, 2011
Electrical System
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHEN DRIVING THE VEHICLE FOR MORE THAN ONE HOUR, THE VEHICLE WOULD EXHIBIT ELECTRICAL FAILURES. THE INSTRUMENT PANEL WOULD FAIL AND WHEN THE VEHICLE WAS TURNED OFF AND THEN RESTARTED, THERE WERE SEVERAL WARNING LIGHTS ILLUMINATED SPORADICALLY. THE CONTACT TOOK THE V…
Read full complaint
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHEN DRIVING THE VEHICLE FOR MORE THAN ONE HOUR, THE VEHICLE WOULD EXHIBIT ELECTRICAL FAILURES. THE INSTRUMENT PANEL WOULD FAIL AND WHEN THE VEHICLE WAS TURNED OFF AND THEN RESTARTED, THERE WERE SEVERAL WARNING LIGHTS ILLUMINATED SPORADICALLY. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT THE VEHICLE WOULD NEED A SOFTWARE UPGRADE. THE CONTACT STATED THAT THE UPGRADE TEMPORARILY CORRECTED THE PROBLEM, BUT THE FAILURE RECURRED WHEN THE WEATHER BECAME WARMER. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE WAS 91,000.
NHTSA ODI #10405394
42,000 miles · Jun 6, 2011
Engine And Engine Cooling
EARLY CATASTROPHIC ENGINE FAILURE. WE BOUGHT THIS CAR NEW IN 2004. LAST YEAR, AT APPROX 35,000 MILES, WE HAD TO REPLACE THE HEAD GASKET ($5000). TODAY I WAS TOLD BY OUR VOLVO SERVICE CENTER THAT THE ENGINE WAS BLOWN AND WE NEEDED A NEW ONE. ($12,500) THIS CAR HAS ALWAYS BEEN GENTLY DRIVEN, HAS EXTREMELY LOW MILEAGE YET HAS DEM…
Read full complaint
EARLY CATASTROPHIC ENGINE FAILURE. WE BOUGHT THIS CAR NEW IN 2004. LAST YEAR, AT APPROX 35,000 MILES, WE HAD TO REPLACE THE HEAD GASKET ($5000). TODAY I WAS TOLD BY OUR VOLVO SERVICE CENTER THAT THE ENGINE WAS BLOWN AND WE NEEDED A NEW ONE. ($12,500) THIS CAR HAS ALWAYS BEEN GENTLY DRIVEN, HAS EXTREMELY LOW MILEAGE YET HAS DEMONSTRATED THAT IT'S ENGINE IS A LEMON. *TR
NHTSA ODI #10405325
147,500 miles · Jun 1, 2011
Unknown Or Other
I HAVE HAD TWO INCIDENTS IN WHICH THE CAR CYCLES OFF AND ON AFTER APPROXIMATE THREE HOURS OF HIGHWAY DRIVING A FEW TIMES, AND THEN LOSES ALL AUXILIARY POWER, SRS LIGHT COMES ON, BRAKE FAILURE, BUT CAR CONTINUES TO RUN AND BRAKES OPERATE FINE. ON THE SECOND OCCASION, I PULLED OFF THE HIGHWAY, TURNED THE CAR OFF, THEN ON AGAIN, A…
Read full complaint
I HAVE HAD TWO INCIDENTS IN WHICH THE CAR CYCLES OFF AND ON AFTER APPROXIMATE THREE HOURS OF HIGHWAY DRIVING A FEW TIMES, AND THEN LOSES ALL AUXILIARY POWER, SRS LIGHT COMES ON, BRAKE FAILURE, BUT CAR CONTINUES TO RUN AND BRAKES OPERATE FINE. ON THE SECOND OCCASION, I PULLED OFF THE HIGHWAY, TURNED THE CAR OFF, THEN ON AGAIN, AND THE CAR WORKED FINE FOR A FEW MINUTES, AND DID THIS AGAIN WHEN THE CAR POWERED DOWN, UNTIL I REACHED MY DESTINATION. THE CAR THEN SAT IN A PARKING LOT AND I RETURNED ON THE 250 MILE JOURNEY HOME. I STOPPED EVERY HOUR TO HOUR AND A HALF, AND MADE IT HOME AFTER FIVE HOURS, WITHOUT INCIDENT. THE MECHANIC INITIALLY TOLD ME IT MIGHT BE THE DRIVER INFORMATION MODULE (DIM), WHICH THE PART COST $1200 AND THEN LABOR, BUT IT MAY OR MAY NOT FIX THE PROBLEM. IT IS IN THE SHOP NOW AFTER THE SECOND EPISODE, 3 WEEKS LATER, AND AGAIN THEY SAY IT LOOKS TO BE THE DIM. I AM NOT WILLING TO SPEND THE MONEY ON THIS IF IT WILL NOT FIX THE PROBLEM. I WILL CONTINUE TO DRIVE THE CAR LIKE THIS UNLESS IT BECOMES A SAFETY HAZARD. *TR
NHTSA ODI #10404047
124,500 miles · May 31, 2011
Electrical System
2004 XC-90 AWD: FOR OVER TWO YEARS THE VEHICLE HAS BEEN EXPERIENCING THE SAME ISSUE WHICH APPEARS TO BE AN ELECTRICAL PROBLEM. THE VEHICLE WILL SUDDENLY SEEM TO STALL OR "HICCUP" WHILE DRIVING. THIS OCCURS AT ANY SPEED BUT IT IS MOST PREVALENT AT HIGHWAY SPEEDS. IT NORMALLY HAPPENS AT SPEEDS OF 65MPH OR HIGHER. THE WINDSHIE…
Read full complaint
2004 XC-90 AWD: FOR OVER TWO YEARS THE VEHICLE HAS BEEN EXPERIENCING THE SAME ISSUE WHICH APPEARS TO BE AN ELECTRICAL PROBLEM. THE VEHICLE WILL SUDDENLY SEEM TO STALL OR "HICCUP" WHILE DRIVING. THIS OCCURS AT ANY SPEED BUT IT IS MOST PREVALENT AT HIGHWAY SPEEDS. IT NORMALLY HAPPENS AT SPEEDS OF 65MPH OR HIGHER. THE WINDSHIELD WIPERS WILL ENGAGE FOR ONE SWEEP (THEY WILL BE SELECTED ?OFF?), THE RADIO (IF ON) WILL TURN OFF AND ON AGAIN, THE GAUGES ON THE PANEL WILL GO DEAD AND THEN COME TO LIFE. THE MOST UNSAFE THING IS A LOUD ?THUMP? THAT OCCURS IN THE FRONT OF THE VEHICLE. IT FEELS LIKE SOMEONE HAS SUDDENLY SLAMMED ON THE BRAKES AND THEN RELEASED THEM. THIS ALL HAPPENS IN A MATTER OF SECONDS. THE ENGINE DOES NOT STOP DURING THIS SEQUENCE AND THE BRAKES APPEAR TO KEEP WORKING. THIS HAS OCCURRED WITH AND WITHOUT THE CRUISE CONTROL ENGAGED. THERE ARE NO WARNINGS, LIGHTS, OR CAUTION MESSAGES ASSOCIATED WITH THIS DURING OR AFTER IT OCCURS. NONE OF THE DEALERSHIPS WE'VE TAKEN IT TO HAVE DISCOVERED THE CAUSE. I RECENTLY DISCOVERED A NHTSA INVESTIGATION THAT WAS COMPLETED IN NOVEMBER 11, 2010 ON 20 CASES INVOLVING SIMILAR ISSUES WITH 2004 XC-90S. THE INVESTIGATION NUMBER IS PE10-025. IT APPEARS THE PROBLEM MAY BE ELECTRICAL BUT NEITHER I NOR THE DEALERSHIPS CAN NARROW IT DOWN. THE VEHICLE HAS APPROXIMATELY 125K MILES ON IT. I HAVE BEEN THE ONLY OWNER OF THE VEHICLE AND ALL REQUIRED MAINTENANCE HAS BEEN KEPT UP TO DATE WITH VOLVO DEALERSHIPS IN WICHITA, KS, STOCKTON, CA AND NOW TACOMA, WA. MOST RECENTLY THIS OCCURRED THREE TIMES DURING A DAY TRIP WHICH COVERED APPROXIMATELY 288 MILES. *TR
NHTSA ODI #10403884
Mileage unknown · May 31, 2011
Electrical System
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHEN DRIVING VARIOUS SPEEDS, HE COULD HEAR A CLICKING NOISE COMING FROM UNDER THE DASHBOARD AND VARIOUS LIGHTS ON THE INSTRUMENT PANEL WOULD ILLUMINATE RAPIDLY. THE FAILURE RECURRED INTERMITTENTLY. THE CONTACT ALSO STATED THAT AFTER THE MOST RECENT FAILURE, HE WAS U…
Read full complaint
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHEN DRIVING VARIOUS SPEEDS, HE COULD HEAR A CLICKING NOISE COMING FROM UNDER THE DASHBOARD AND VARIOUS LIGHTS ON THE INSTRUMENT PANEL WOULD ILLUMINATE RAPIDLY. THE FAILURE RECURRED INTERMITTENTLY. THE CONTACT ALSO STATED THAT AFTER THE MOST RECENT FAILURE, HE WAS UNABLE TO START THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE UNAVAILABLE. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10403837
123,000 miles · May 29, 2011
Air BagsElectrical SystemExterior Lighting
WAS DRIVING AT HIGHWAY SPEED WHEN ALL ELECTRICAL SYSTEMS SHUT DOWN. DASH PANEL INDICATED BRAKE FAILURE, STOP CAREFULLY. NO LIGHTS, TURN SIGNALS, SPEEDOMETER, TACHOMETER, AIRBAGS, HAZARD LIGHTS, PWR WINDOWS, PWR BRAKES, RADIO - NO POWER TO ANYTHING. CLEAR, DRY WEATHER CONDITIONS. THIS HAD BEEN HAPPENING FOR SHORT CYCLES FOR APPRO…
Read full complaint
WAS DRIVING AT HIGHWAY SPEED WHEN ALL ELECTRICAL SYSTEMS SHUT DOWN. DASH PANEL INDICATED BRAKE FAILURE, STOP CAREFULLY. NO LIGHTS, TURN SIGNALS, SPEEDOMETER, TACHOMETER, AIRBAGS, HAZARD LIGHTS, PWR WINDOWS, PWR BRAKES, RADIO - NO POWER TO ANYTHING. CLEAR, DRY WEATHER CONDITIONS. THIS HAD BEEN HAPPENING FOR SHORT CYCLES FOR APPROX. 2 MONTHS. WINDSHIELD WIPERS WOULD TURN ON FOR ONE CYCLE AND ALL POWER WOULD SHUT DOWN TO DASH, RADIO, LIGHTS ETC. BUT WOULD LAST FOR ONLY A SECOND OR TWO. THIS MIGHT HAPPEN 2-3 TIMES ON APPROX. 20 MILE DRIVE HOME ON HIGHWAY. THIS ONLY HAPPENS AT HIGHWAY SPEED. BUT THE INCIDENT ON THURSDAY 05.26.11 NO POWER LASTED FOR 10 MILES UNTIL I GOT THE VEHICLE HOME. HAD THE CAR SIT FOR AN HOUR AND THEN STARTED AGAIN AND THE DASH INDICATED SRS SYSTEM FAILURE BUT ALL POWER WAS RESTORED TO CAR.
NHTSA ODI #10404758
Official recalls
6Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
May 5, 2006
ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.
Consequence & remedy
Consequence: THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 28, 2006
ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.
Consequence & remedy
Consequence: INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy: DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
Nov 4, 2003
ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.
Consequence & remedy
Consequence: THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.
Remedy: DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Oct 10, 2003
ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.
Remedy: DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE10025 · Central Electronic Module Failure
Opened Jul 20, 2010 · Closed Nov 22, 2010
Status: closed (inferred from source dates) · Electrical System
Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device that controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
PE09039 · Fuel Pump Leak
Opened Aug 31, 2009 · Closed Dec 22, 2009
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Additional source detail variants (4)
Fuel System, Gasoline:delivery:fuel Pump
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline:delivery
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
PE05064 · Windshield Wiper Arm Performance
Opened Dec 2, 2005 · Closed May 10, 2006
Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:linkages
THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA HAS ASSIGNED NO. 06V-144 TO THIS RECALL ACTION.THE CORRECTIVE ACTION WILL CONSIST OF REPLACING THE EXISTING WINDSHIELD WIPER ARMS WITH A NEW REINFORCED DESIGN.BASED ON THIS ACTION, THE SUBJECT PE HAS BEEN CLOSED.