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2004 Volvo XC90

Owner reports · Recalls · Investigations

More warning signs than most XC90 years

Owner complaints for the 2004 Volvo XC90 are substantially higher than the model-year median of 34.

About this comparison →

When problems were reported

Mileage at the reported incident

410 reports with mileage · 52 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 145 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports3 fire reports7 injury reports

What owners actually said

462 reports
86,000 miles · Aug 17, 2012
Power Train

THE TRANSMISSION IS SLIPPING. ENGINE REVS AND THE TRANSMISSION WON'T UPSHIFT...EVENTUAL GEAR CHANGE CAUSE THE VEHICLE TO LURCH FORWARD A BIT, WITH A LOUD THUD HEARD. THE VEHICLE ALSO FAILS TO MOVE OFF FROM A STOP ON OCCASION...WITH THE ENGINE REVVING FOR A WHILE BEFORE MOVING FORWARD. DISPLAY MESSAGE IN THE CLUSTER: "TRA…

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THE TRANSMISSION IS SLIPPING. ENGINE REVS AND THE TRANSMISSION WON'T UPSHIFT...EVENTUAL GEAR CHANGE CAUSE THE VEHICLE TO LURCH FORWARD A BIT, WITH A LOUD THUD HEARD. THE VEHICLE ALSO FAILS TO MOVE OFF FROM A STOP ON OCCASION...WITH THE ENGINE REVVING FOR A WHILE BEFORE MOVING FORWARD. DISPLAY MESSAGE IN THE CLUSTER: "TRANSMISSION SERVICE URGENT"...GOES OFF AND ON FOR DAYS AT A TIME. *TR

NHTSA ODI #10471255

152,000 miles · Aug 6, 2012
Electrical System

I WAS DRIVING 65 MPH ON THE I-95 WHEN MY WINDSHIELD TURNED ON BY ITSELF, THEN I GOT ABS SYSTEM FAILURE ALERT ADVISING ME TO PULL OVER SAFELY. NEXT THE DASHBOARD DIED, WINDOWS DIDN'T WORK AND THE POWER STEERING SEEMED TO STOP WORKING. IT WAS VERY SCARY. I GOT THE VEHICLE TO A DEALERSHIP AS LUCKILY WE WERE CLOSE TO OUR DESTINAT…

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I WAS DRIVING 65 MPH ON THE I-95 WHEN MY WINDSHIELD TURNED ON BY ITSELF, THEN I GOT ABS SYSTEM FAILURE ALERT ADVISING ME TO PULL OVER SAFELY. NEXT THE DASHBOARD DIED, WINDOWS DIDN'T WORK AND THE POWER STEERING SEEMED TO STOP WORKING. IT WAS VERY SCARY. I GOT THE VEHICLE TO A DEALERSHIP AS LUCKILY WE WERE CLOSE TO OUR DESTINATION. I TURNED OFF THE IGNITION AND EXPLAINED THE PROBLEM TO THE TECH. HE TURNED THE CAR BACK ON AND IT WAS LIKE NOTHING HAD EVER HAPPENED. THE DASHBOARD LIT UP FINE AND THE WINDOWS WORKED FINE. HOWEVER, I DID HAVE A MESSAGE STATING I NOW HAD AN AIRBAG ISSUE. THEY KEPT THE CAR FOR 3 DAYS TRYING TO RECREATE WHAT I HAD DESCRIBED AND THEY COULD NOT FIGURE IT OUT. THIS INCIDENT HAPPENED ABOUT A YEAR AGO. IT'S HAPPENED NO FEWER THAN 8 TIMES SINCE THEN. I'VE TAKEN IT TO OTHER DEALERSHIPS. I'M ALWAYS CHARGED A DIAGNOSTIC FEE AND THEY CAN NEVER FIGURE OUT WHAT'S GOING ON. IT'S VERY SCARY AS THERE DOESN'T SEEM TO BE ANY RHYME OR REASON WHEN THE ISSUE WILL OCCUR. SOMETIMES MY WINDSHIELD WIPER GOES ON IT'S OWN AND SOMETIMES MY STEREO FLICKS ON AND OFF; THEN I GET THE ABS SYSTEM FAILURE AND DASHBOARD GOES DEAD. VOLVO REALLY NEEDS TO FIGURE THIS OUT BEFORE SOMEONE GETS HURT. *TR

NHTSA ODI #10469336

120,000 miles · Jul 31, 2012
Exterior Lighting

TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH AT NIGHT, THE HEADLIGHTS WERE ACTIVATED AND SUDDENLY FAILED TO ILLUMINATE. IN ADDITION, THE LOW BEAM WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT ACTIVATED THE FOG LIGHTS IN ORDER TO CONTINUE DRIVING. THE VEHI…

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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH AT NIGHT, THE HEADLIGHTS WERE ACTIVATED AND SUDDENLY FAILED TO ILLUMINATE. IN ADDITION, THE LOW BEAM WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT ACTIVATED THE FOG LIGHTS IN ORDER TO CONTINUE DRIVING. THE VEHICLE HAD NOT BEEN DIAGNOSED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

NHTSA ODI #10468389

80,000 miles · Jul 20, 2012
Electrical System

STARTING IN 2011 AND 3 OTHER OCCASIONS VEHICLE WOULD NOT START. STARTER MOTOR WOULD NOT TURN AND SYSTEM APPEARED TO BE DEAD. BATTERY WAS TESTED TO BE IN GOOD CONDITION. PRIOR TO THESE EVENTS ELECTRICAL SYSTEM BEHAVED ERRATICALLY WITH RADIO SWITCHING ON AND OFF, DOOR LOCKS NOT OPERATING FROM REMOTE KEY FOB AND WINDSHIELD WIPER…

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STARTING IN 2011 AND 3 OTHER OCCASIONS VEHICLE WOULD NOT START. STARTER MOTOR WOULD NOT TURN AND SYSTEM APPEARED TO BE DEAD. BATTERY WAS TESTED TO BE IN GOOD CONDITION. PRIOR TO THESE EVENTS ELECTRICAL SYSTEM BEHAVED ERRATICALLY WITH RADIO SWITCHING ON AND OFF, DOOR LOCKS NOT OPERATING FROM REMOTE KEY FOB AND WINDSHIELD WIPERS ERRATICALLY TURNING ON AND OFF. LIGHTS AND SYSTEMS SEEMINGLY BEHAVING ERRATICALLY. AIRBAG WARNING LIGHTS CAME ON. ON FIRST OCCASION SYSTEM WAS RESET AND MECHANIC CHANGED THE STARTER MOTOR. IN HINDSIGHT I DON'T BELIEVE IT WAS BAD OR CAUSED OF THE PROBLEM. ON SECOND AND THIRD OCCASIONS AFTER TOWING AND REPEATED START ATTEMPTS THE ENGINE STARTED. NOTE THAT WHEN ATTEMPTING STARTS NOTHING HAPPENED WHEN THE KEY WAS TURNED (ENGINE STARTER WOULD TURN OR ENGAGE. NO CLICKING SOUND ASSOCIATED WITH BAD BATTERY), ON FOURTH OCCASION IN JULY 2012 VOLVO REPORTED THAT CENTRAL ELECTRONIC MODULE WAS BAD AND MULTIPLE FAULT CODES WERE PRESENT. WHEN INFORMED THAT THIS WAS A SEEMINGLY A COMMON PROBLEM ON 2004/5 XC90 WITH THIS MODEL DUE TO LEAKING GROMMET THEY DENIED THIS AND STATED THAT THIS WAS NOT THE CASE FOR THIS VEHICLE. MODULE WAS CHANGED AT COST OF $1,280. *TR

NHTSA ODI #10466703

117,000 miles · Jul 16, 2012
Electrical System

WHILE DRIVING ON THE HIGHWAY MY VEHICLE HICCUPED INTERMITTENTLY THREE TIMES AND THEN THE ELECTRONIC PANEL, WINDOWS, LOCKS, RADIO, A/C, SIGNALS, HAZARDS ALL SHUT DOWN AND A MESSAGE ABOUT THE BRAKES CAME ON. I WAS NEAR THE DEALERSHIP SO I STOPPED IN AND DESCRIBED THE PROBLEM. WITH A SMIRK ON HIS FACE THE SERVICE CONSULTANT SAID I…

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WHILE DRIVING ON THE HIGHWAY MY VEHICLE HICCUPED INTERMITTENTLY THREE TIMES AND THEN THE ELECTRONIC PANEL, WINDOWS, LOCKS, RADIO, A/C, SIGNALS, HAZARDS ALL SHUT DOWN AND A MESSAGE ABOUT THE BRAKES CAME ON. I WAS NEAR THE DEALERSHIP SO I STOPPED IN AND DESCRIBED THE PROBLEM. WITH A SMIRK ON HIS FACE THE SERVICE CONSULTANT SAID IT WOULD COST $85.00 FOR DIAGNOSTICS AND THEN HE WOULD GIVE ME A COST ESTIMATE OF THE REPAIR. THEY WERE BUSY AND HE SAID THAT HE DIDN'T THINK THAT THEY COULD GET TO IT THAT DAY SO I DECIDED TO TAKE MY CHANCES AND DRIVE TO MY OWN MECHANIC. TO MY SURPRISE WHEN I STARTED MY CAR ALL POWER CAME BACK ON AND A MESSAGE TO GET MY AIR BAG CHECKED. WHEN I ARRIVED AT MY SERVICE STATION THE MECHANIC PUT IT ON DIAGNOSTICS (FREE) AND COULDN'T FIND ANY ERROR CODES SO HE RESET THE CAR COMPUTER. EVERYTHING WAS FINE UNTIL JULY 12 WHEN THE SAME THING HAPPENED AGAIN. THIS TIME I WAS DRIVING AT NIGHT ON THE HIGHWAY ABOUT 65MPH, MY WIFE WITH ME, WHEN WE GOT QUITE A SCARE WHEN THE CAR HICCUPED. WE LOST ALL POWER AGAIN BUT FORTUNATELY OUR HEADLIGHTS AND REAR LIGHTS STAYED ON. WE DROVE SLOWLY AND ARRIVED SAFELY HOME. WHAT A SCARE! OUR MECHANIC PUT IT ON DIAGNOSTICS AGAIN, FOUND NOTHING AND RESET THE CAR COMPUTER AGAIN. HE DOESN'T KNOW WHAT'S CAUSING THE PROBLEM (PROBABLY A COMPUTER ISSUE) AND TOLD ME I SHOULD TAKE IT TO A DEALER. CHECKING SIMILAR COMPLAINTS ON THE INTERNET THIS SEEMS TO BE QUITE A PROBLEM WITH NO FIX. WE FEAR FOR OUR SAFETY DRIVING THE CAR AND GOING ANY LONG DISTANCE. HELP! *TR

NHTSA ODI #10465914

109 miles · Jun 29, 2012
Electrical SystemEngine

DRIVING ON STREET AND ENGINE JUST DIED, NO REASON CAN THINK OF, NO ENGINE LIGHT OR MESSAGE IN TEXT. HAPPENED AGAIN 2-3 WEEKS (YESTERDAY) WHILE SLOWING DOWN FOR STREET ACCIDENT, LOST ALL POWER, HAD TO STOP CAR WITHOUT POWER STEERING OR BRAKES, PUT IN PARK AND STARTED AGAIN. NO PROBLEM AFTERWARDS AND DROVE HOME. TOOK TO VOLVO…

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DRIVING ON STREET AND ENGINE JUST DIED, NO REASON CAN THINK OF, NO ENGINE LIGHT OR MESSAGE IN TEXT. HAPPENED AGAIN 2-3 WEEKS (YESTERDAY) WHILE SLOWING DOWN FOR STREET ACCIDENT, LOST ALL POWER, HAD TO STOP CAR WITHOUT POWER STEERING OR BRAKES, PUT IN PARK AND STARTED AGAIN. NO PROBLEM AFTERWARDS AND DROVE HOME. TOOK TO VOLVO DEALER TODAY WHERE I REGULARLY GO AND OF COURSE NO REASON FOUND FOR TWO TIME FAILURE. LUCKILY NOT DRIVING ON FREEWAY OR MAY HAVE BEEN REAR-ENDED DUE TO ENGINE FAILURE. QUITE SCARED NOW TO DRIVE - WHEN IS IT GONNA HAPPEN AGAIN? 111,500 MILES - HAS HAD NEW TRANSMISSION 2 YEARS AGO AND MAJOR SERVICE SEVERAL MONTHS AGO. SERVICE MANAGER HAS NO IDEA, RECOMMENDED THROTTLE CLEANING FOR $400+ DOLLARS AND NOT EVEN SURE THAT IS CLOSE TO PROBLEM. *TR

NHTSA ODI #10463571

71,400 miles · Jun 28, 2012
Air BagsElectrical SystemVehicle Speed Control

WHILE DRIVING ON A 40MPH BUSY ROAD, MY CD PLAYER DISPLAY BEGAN TO FLASH, THEN A FEW SECONDS LATER, MY SRS AIR BAG SERVICE URGENT MESSAGE CAME ON. EVERYTHING CONTINUED TO FLASH AND THEN ALL MY INSTRUMENTS (SPEEDOMETER, REV COUNTER, TURN SIGNALS) ALL DIED. LUCKY I WAS PASSING MY DEALER WHO I JUST BOUGHT THE CAR FROM AND ABLE TO …

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WHILE DRIVING ON A 40MPH BUSY ROAD, MY CD PLAYER DISPLAY BEGAN TO FLASH, THEN A FEW SECONDS LATER, MY SRS AIR BAG SERVICE URGENT MESSAGE CAME ON. EVERYTHING CONTINUED TO FLASH AND THEN ALL MY INSTRUMENTS (SPEEDOMETER, REV COUNTER, TURN SIGNALS) ALL DIED. LUCKY I WAS PASSING MY DEALER WHO I JUST BOUGHT THE CAR FROM AND ABLE TO TURN INTO IT. AFTER BRAKING, I COULD NOT ACCELERATE THE CAR AND HAD TO LET THE MOMENTUM CARRY ME INTO TO THE LOT. I HAVE HAD THE CAR FOR 5 DAYS NOW. I NOTICED ON THE FIRST DAY THAT SIMPLE THINGS WERE NOT QUITE RIGHT, INCLUDING MY MIRROR BUTTON ONLY WORKING HALF THE TIME AS WELL AS MY WINDOW CONTROL. ALSO MY WIPERS WOULD TURN ON RANDOMLY. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THIS YEAR AND MODEL CAR IF YOU READ ANY VOLVO FORUMS. IT SEEMS IT HAS HAPPENED TO ENOUGH PEOPLE THAT THERE SHOULD BE A RECALL ON THE ELECTRONICS OF THIS CAR. PEOPLE'S SAFETY ARE GREAT RISK WITH THE FAILURE OF THESE SAID ITEM IN THE CAR. *TR

NHTSA ODI #10463485

91,000 miles · Jun 26, 2012
Engine

TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ON THE INSTRUMENT PANEL ILLUMINATED AND THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE DRIVER INFORMATION MODULE AND ELECTRONIC CONTROL MODULE WERE FAULTY AND BOTH NEEDED TO BE REPLACED…

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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, ALL OF THE WARNING LAMPS ON THE INSTRUMENT PANEL ILLUMINATED AND THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE DRIVER INFORMATION MODULE AND ELECTRONIC CONTROL MODULE WERE FAULTY AND BOTH NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO THE DEALER. THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 91,000.

NHTSA ODI #10463219

101,000 miles · Jun 21, 2012
Engine

TL* THE CONTACT OWNS A 2004 VOLVO XC90 T6. THE CONTACT STATED THAT WHILE DRIVING AT ANY SPEED, THE VEHICLE WOULD LOSE POWER AND STALL. THE LIGHTS ON THE INSTRUMENTAL PANEL ILLUMINATED AFTER THE FAILURE OCCURRED. THE FAILURE WAS EXPERIENCED SEVERAL TIMES. THE CONTACT WAS ABLE TO COAST THE VEHICLE ONTO THE SHOULDER. THE VEHICLE WA…

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TL* THE CONTACT OWNS A 2004 VOLVO XC90 T6. THE CONTACT STATED THAT WHILE DRIVING AT ANY SPEED, THE VEHICLE WOULD LOSE POWER AND STALL. THE LIGHTS ON THE INSTRUMENTAL PANEL ILLUMINATED AFTER THE FAILURE OCCURRED. THE FAILURE WAS EXPERIENCED SEVERAL TIMES. THE CONTACT WAS ABLE TO COAST THE VEHICLE ONTO THE SHOULDER. THE VEHICLE WAS NOT TAKEN TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND THE CURRENT MILEAGE WAS 101,000.

NHTSA ODI #10462528

130,000 miles · Jun 20, 2012
Power Train

TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE TRANSMISSION FAILED. THE VEHICLE STOPPED ACCELERATING AND THE SPEED DROPPED TO ZERO. THE CONTACT PULLED TO THE SIDE OF THE ROAD TO RESTART THE VEHICLE AND THE VEHICLE ACCELERATED BUT WOULD NOT EXCEED BEYOND SECOND GEAR. THE VEHICLE WAS TOWE…

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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE TRANSMISSION FAILED. THE VEHICLE STOPPED ACCELERATING AND THE SPEED DROPPED TO ZERO. THE CONTACT PULLED TO THE SIDE OF THE ROAD TO RESTART THE VEHICLE AND THE VEHICLE ACCELERATED BUT WOULD NOT EXCEED BEYOND SECOND GEAR. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS WHERE THEY INFORMED THE CONTACT THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS 130,000.

NHTSA ODI #10462384

Official recalls

6

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V155000 · Steering:linkages:tie Rod Assembly

May 5, 2006

ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.

Consequence & remedy

Consequence: THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V144000 · Visibility:windshield Wiper/washer

Apr 28, 2006

ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.

Consequence & remedy

Consequence: INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Remedy: DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

03V434000 · Wheels

Nov 4, 2003

ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.

Consequence & remedy

Consequence: THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.

Remedy: DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

03V391000 · Seat Belts:rear/other

Oct 10, 2003

ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.

Remedy: DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE10025 · Central Electronic Module Failure

Opened Jul 20, 2010 · Closed Nov 22, 2010

Status: closed (inferred from source dates) · Electrical System

Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device that controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.

PE09039 · Fuel Pump Leak

Opened Aug 31, 2009 · Closed Dec 22, 2009

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline:delivery

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

PE05064 · Windshield Wiper Arm Performance

Opened Dec 2, 2005 · Closed May 10, 2006

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:linkages

THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA HAS ASSIGNED NO. 06V-144 TO THIS RECALL ACTION.THE CORRECTIVE ACTION WILL CONSIST OF REPLACING THE EXISTING WINDSHIELD WIPER ARMS WITH A NEW REINFORCED DESIGN.BASED ON THIS ACTION, THE SUBJECT PE HAS BEEN CLOSED.