NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
158 reportsClear category filter88,013 miles · Oct 23, 2012
Electrical SystemElectronic Stability Control (esc)Exterior Lighting
WHILE DRIVING BETWEEN 65 AND 70 MILES ON A MAJOR INTERSTATE MY 2004 VOLVO XC 90 HAS A SEVERE "THUMP" IN THE FRONT END, WHICH IS THEN FOLLOWED BY A VERY BRIEF (SPLIT SECOND) INTERNAL (MEANING ALL DASHBOARD LIGHTS, HI-FI, DOME LIGHTS, RADIO AIR CONDITION, OIL GAGE, FUEL GAGE CLOCK ) POWER FAILURE. WHILE TRYING TO PUSH THE GAS THE …
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WHILE DRIVING BETWEEN 65 AND 70 MILES ON A MAJOR INTERSTATE MY 2004 VOLVO XC 90 HAS A SEVERE "THUMP" IN THE FRONT END, WHICH IS THEN FOLLOWED BY A VERY BRIEF (SPLIT SECOND) INTERNAL (MEANING ALL DASHBOARD LIGHTS, HI-FI, DOME LIGHTS, RADIO AIR CONDITION, OIL GAGE, FUEL GAGE CLOCK ) POWER FAILURE. WHILE TRYING TO PUSH THE GAS THE CAR WOULD NOT ACCELERATE. AT FIRST I HIT SOMETHING ON THE HIGHWAY. A MINUTE OR TWO LATER THE "THUMP" WAS HARDER AND THE LIGHTS INTERNALLY COMPLETELY WENT OUT, HAZARD LIGHTS COULD NOT BE TURNED ON, BLINKERS COULD NOT BE SWITCHED ON, HI-FI WENT OUT, THE DOOR LOCKS WOULD NOT WORK, THE WINDSHIELD WIPERS WOULD NOT CUT ON OR THE ELECTRIC WINDOWS. I PULLED OVER IMMEDIATELY AND TURNED THE CAR OFF, WAITED 10 MINUTES AND RESTARTED IT. THERE WERE 3 MESSAGES ON THE DASH, THE YELLOW EXCLAMATION POINT DASHBOARD ICON/ALERT LIT UP, A SERVICE MESSAGE FLASHED REFERRING TO THE ANTI-LOCK BRAKE FAILURE, THE SRS NEEDED TO BE CHECKED, AND CHECK ENGINE. THE NEXT DAY I TOOK IT TO A VOLVO DEALERSHIP, THEY COULDN'T DIAGNOSE THE PROBLEM. THEY ASSURED ME THAT THE CAR WAS OK TO DRIVE. FOUR DAYS LATER THE PROBLEM STARTS AGAIN. SO AFTER DOING A LITTLE RESEARCH I FIND OUT THAT THIS IS A COMMON OCCURRENCE ON THE VOLVO XC 90 AND THERE WAS AN INVESTIGATION ON THIS SAME ISSUE IN NOVEMBER 2010 IN WHICH VOLVO IS FULLY AWARE OF AND "ACKNOWLEDGES A PROBLEM AFFECTING SOME SUBJECT VEHICLES INVOLVING WATER SEEPAGE INTO THE PLENUM BOX AREA IN THE ENGINE COMPARTMENT. WHEN THIS OCCURS WATER MAY ENTER INTO THE INTERIOR PASSENGER COMPARTMENT AND TRACK ALONG THE WIRING HARNESS FOR THE CENTRAL ELECTRONIC MODULE, THE DEVICE THAT CONTROLS MANY OF THE VEHICLES ELECTRICAL FUNCTIONS INCLUDING WIPER OPERATION, LIGHTING, AND TRANSMISSION OPERATION. IF THE WATER REACHES THE CENTRAL ELECTRONIC MODULE CONNECTOR ELECTRICAL FAULTS MAY RESULT." THIS IS A $1200.00 REPAIR WHICH VOLVO SHOULD PAY. *TR
NHTSA ODI #10482003
104,789 miles · Oct 7, 2012
Electrical SystemEngineService Brakes
MY WIFE AND I WERE DRIVING TO A FRIEND'S HOW'S WHEN SUDDENLY THE RADIO STARTED ACTING UP ,IT WOULD GO ON AND OFF . AFTER WE NOTICED THAT I SLOWED DOWN A BIT THEN ALL OF A SUDDEN MY HOLE DASH BOARD WENT OUT . I TRIED PULLING OVER BUT THE TRANSMISSION WOULD NOT RESPOND ,THEN THE DASHBOARD CAME BACK ON BUT I HAD ALL THESE WARNINGS …
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MY WIFE AND I WERE DRIVING TO A FRIEND'S HOW'S WHEN SUDDENLY THE RADIO STARTED ACTING UP ,IT WOULD GO ON AND OFF . AFTER WE NOTICED THAT I SLOWED DOWN A BIT THEN ALL OF A SUDDEN MY HOLE DASH BOARD WENT OUT . I TRIED PULLING OVER BUT THE TRANSMISSION WOULD NOT RESPOND ,THEN THE DASHBOARD CAME BACK ON BUT I HAD ALL THESE WARNINGS LIKE BRAKE FAILURE ,SRS AIRBAG SERVICE URGENT , ENGINE SYSTEM SERVICE URGENT . AFTER ALL THE HAPPENS THE TRUCK DIED ,LUCKILY I WAS ABLE TO GET OFF THE ROAD BEFORE OTHER CARS HIT US .AFTER A COUPLE A MINUTES I TRIED TURNING IT ON AND IT CAME BACK ON BUT I STILL HAD THE WARNING LIGHTS ON BUT THE TRUCK WAS RUNNING FINE ,AFTER WE GOTTO OUR FRIENDS HOUSE I TURNED IT OFF AND LEFT IT THEIR BECAUSE I FELT IT WASN'T SAFE TO DRIVE , THE NEXT MORNING I WENT OVER TO PICK UP THE TRUCK , TURNED IT ON AND ALL THE LIGHTS WERE OF AND IT RAN FINE . I LOOKED ITUP ONLINE AND IT SEEMS I'M NOT THE ONLY ONE WHO'S HAD THIS PROBLEM ,IT SEEMS ITS HAPPENED A LOT BUT VOLVO DOESN'T WANT TO DO ANYTHING ABOUT IT . I LIKE MY VOLVO BUT I AM ALSO CONCERNED ABOUT HOW SAFE IT REALLY IS. *TR
NHTSA ODI #10478919
170,000 miles · Oct 6, 2012
Electrical SystemPower Train
AT 65 MPH WIPERS WENT ON BY THEMSELVES THEN FOLLOWED BY SPLIT SECOND POWER FAILURE,MEANING DASHBOARD LIGHT OUT,HAZARD LIGHTS COULD NOT BE TURNED ON,WINDOWS WOULD NOT OPEN,A/C OUT,IN THE MESSAGE SCREEN AT THAT MOMENT ANTILOCK BRAKE FAILURE WAS DISPLAYED BEFORE EVERYTHING WENT OUT,DRIVING ANOTHER 20 MILES TILL NEXT EXIT AT THE DUS…
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AT 65 MPH WIPERS WENT ON BY THEMSELVES THEN FOLLOWED BY SPLIT SECOND POWER FAILURE,MEANING DASHBOARD LIGHT OUT,HAZARD LIGHTS COULD NOT BE TURNED ON,WINDOWS WOULD NOT OPEN,A/C OUT,IN THE MESSAGE SCREEN AT THAT MOMENT ANTILOCK BRAKE FAILURE WAS DISPLAYED BEFORE EVERYTHING WENT OUT,DRIVING ANOTHER 20 MILES TILL NEXT EXIT AT THE DUSK,AFTER PULLING OVER AND RESTART ( TO RESET) SRS FAILURE IN THE MESSAGE SCREEN. CAR CHECKED BY VOLVO DEALER AND STATEMENT FROM THEM:FAULT IN CEM IS SHUTTING DOWN NETWORK AND CAUSING DIM TO BLACK OUT. REPLACEMENT WILL RUN ABOUT $1500,THIS CAR HAD AUTOMATIC TRANSMISSION FAILURE AT 91822 MILES AND IGNITION FAILURE RECENTLY,AND MANY MANY OTHER COSTLY PROBLEMS. *TR
NHTSA ODI #10478870
111,000 miles · Sep 21, 2012
Electrical System
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE RADIO AND ALL OF THE INTERIOR LIGHTS TURNED OFF INDEPENDENTLY. THE CONTACT STATED THAT THE AIR BAG AND BRAKE WARNING LAMPS ALSO ILLUMINATED. IN ADDITION, THE WINDSHIELD WIPERS BECAME INOPERABLE. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAG…
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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE RADIO AND ALL OF THE INTERIOR LIGHTS TURNED OFF INDEPENDENTLY. THE CONTACT STATED THAT THE AIR BAG AND BRAKE WARNING LAMPS ALSO ILLUMINATED. IN ADDITION, THE WINDSHIELD WIPERS BECAME INOPERABLE. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE CENTRAL ELECTRONIC MODULE NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 111,000 AND THE CURRENT MILEAGE WAS 113,000.
NHTSA ODI #10476642
90,000 miles · Sep 20, 2012
Electrical SystemStructureVehicle Speed Control
THE SUNROOF DRAIN HAS A DESIGN FLAW THAT CAN CAUSE WATER TO ENTER THE PASSENGER COMPARTMENT AND/OR ELECTRICAL SYSTEMS. THIS CAN PRESENT SIMPLY AS WATER ON THE FLOOR BOARDS. BUT IT CAN ALSO PRESENT IN MORE SUBTLE WAYS WITH WATER COMING IN CONTACT WITH ELECTRICAL SYSTEMS AND BEING DRAWN THROUGHOUT THE CAR THROUGH COPPER WIRES AC…
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THE SUNROOF DRAIN HAS A DESIGN FLAW THAT CAN CAUSE WATER TO ENTER THE PASSENGER COMPARTMENT AND/OR ELECTRICAL SYSTEMS. THIS CAN PRESENT SIMPLY AS WATER ON THE FLOOR BOARDS. BUT IT CAN ALSO PRESENT IN MORE SUBTLE WAYS WITH WATER COMING IN CONTACT WITH ELECTRICAL SYSTEMS AND BEING DRAWN THROUGHOUT THE CAR THROUGH COPPER WIRES ACTING AS CONDUIT (THIS EFFECTS SPEAKER QUALITY, RADIO FUNCTION, CRUISE CONTROL FUNCTION ETC). MOST IMPORTANTLY, WATER CAN ACCUMULATE IN THE COMPARTMENT UNDER THE FRONT PASSENGER SEAT THAT HOUSES THE DYNAMIC STABILITY TRACTION CONTROL SYSTEM PUTTING SAFETY AT RISK. WE HAVE EXPERIENCED THIS WITH OUR XC90 BUT SEE MANY COMPLAINTS REGARDING OTHER VOLVO MODELS. THIS IS A SIGNIFICANT SAFETY CONCERN BUT MOST CONCERNING BECAUSE OF ITS SUBTLE NATURE, SLOW PROGRESSION, AND PROHIBITIVE COSTS TO REPAIR. MANY PEOPLE ARE DRIVING AROUND WITH COMPROMISED SYSTEMS AND ARE NOT YET AWARE, UNABLE TO RECOGNIZE THE CAUSE, OR UNABLE TO FUND THE REPAIR. *TR
NHTSA ODI #10476587
123,000 miles · Sep 19, 2012
Electrical System
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING AT ANY SPEED, THE LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED AND CAUSED THE RADIO, INTERIOR LIGHTS, AIR CONDITIONING AND THE DOOR LOCKS TO FAIL. THE FAILURE WAS EXPERIENCED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO PERFORMED A DIAGNOSTIC,…
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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING AT ANY SPEED, THE LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED AND CAUSED THE RADIO, INTERIOR LIGHTS, AIR CONDITIONING AND THE DOOR LOCKS TO FAIL. THE FAILURE WAS EXPERIENCED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO PERFORMED A DIAGNOSTIC, WHICH LOCATED SEVERAL ELECTRICAL FAILURE CODES. THE DEALER RESET THE COMPUTER SYSTEM AND THE FAILURE WAS CORRECTED. THE FAILURE MILEAGE WAS 123,000 AND THE CURRENT 133,500.
NHTSA ODI #10475948
78,000 miles · Aug 27, 2012
Electrical System
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 40 MPH THE BRAKE AND SRS WARNING LIGHTS ILLUMINATED, IN ADDITION TO ALL OF THE DASH BOARD LIGHTS AND GAUGES FAILING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND THE CONTACT WAS AWAITING RESULTS. THE VEHICLE HAD NOT BEEN REPAIRED.…
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TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE DRIVING 40 MPH THE BRAKE AND SRS WARNING LIGHTS ILLUMINATED, IN ADDITION TO ALL OF THE DASH BOARD LIGHTS AND GAUGES FAILING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND THE CONTACT WAS AWAITING RESULTS. THE VEHICLE HAD NOT BEEN REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 78,000.
NHTSA ODI #10472598
111,000 miles · Aug 17, 2012
Air BagsElectrical SystemEngine
ALL INTERIOR LIGHTS, GUAGES, WINDSHIELD WIPERS RANDOMLY SHUT DOWN AT FREEWAY SPEEDS AND AT IDLE. ENGINE POWER IS ALSO AFFECTED AS UNABLE TO ACCELERATE PROPERLY. DEALER REPLACED DRIVER INFORMATION MODULE HOWEVER PROBLEM CONTINUES. DEALER UNABLE TO SOURCE THE PROBLEM AS THE VEHICLE NEEDS TO BE IN THE PROCESS OF FAILING FOR THEM TO…
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ALL INTERIOR LIGHTS, GUAGES, WINDSHIELD WIPERS RANDOMLY SHUT DOWN AT FREEWAY SPEEDS AND AT IDLE. ENGINE POWER IS ALSO AFFECTED AS UNABLE TO ACCELERATE PROPERLY. DEALER REPLACED DRIVER INFORMATION MODULE HOWEVER PROBLEM CONTINUES. DEALER UNABLE TO SOURCE THE PROBLEM AS THE VEHICLE NEEDS TO BE IN THE PROCESS OF FAILING FOR THEM TO SOURCE THE PROBLEM. THIS HAS NOT BEEN POSSIBLE AS THE ISSUE IS RANDOM AND TYPICAL GOES AWAY AFTER THE CAR SITS FOR SEVERAL HOURS. THE SERVICE AIRBAG AND BRAKE FAILURE CODE REMAINS IN THE DRIVER INFORMATION MODULE. THIS IS A SERIOUS SAFETY ISSUE ESPECIALLY AT FREEWAY SPEEDS AND AT NIGHT. *TR
NHTSA ODI #10471266
152,000 miles · Aug 6, 2012
Electrical System
I WAS DRIVING 65 MPH ON THE I-95 WHEN MY WINDSHIELD TURNED ON BY ITSELF, THEN I GOT ABS SYSTEM FAILURE ALERT ADVISING ME TO PULL OVER SAFELY. NEXT THE DASHBOARD DIED, WINDOWS DIDN'T WORK AND THE POWER STEERING SEEMED TO STOP WORKING. IT WAS VERY SCARY. I GOT THE VEHICLE TO A DEALERSHIP AS LUCKILY WE WERE CLOSE TO OUR DESTINAT…
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I WAS DRIVING 65 MPH ON THE I-95 WHEN MY WINDSHIELD TURNED ON BY ITSELF, THEN I GOT ABS SYSTEM FAILURE ALERT ADVISING ME TO PULL OVER SAFELY. NEXT THE DASHBOARD DIED, WINDOWS DIDN'T WORK AND THE POWER STEERING SEEMED TO STOP WORKING. IT WAS VERY SCARY. I GOT THE VEHICLE TO A DEALERSHIP AS LUCKILY WE WERE CLOSE TO OUR DESTINATION. I TURNED OFF THE IGNITION AND EXPLAINED THE PROBLEM TO THE TECH. HE TURNED THE CAR BACK ON AND IT WAS LIKE NOTHING HAD EVER HAPPENED. THE DASHBOARD LIT UP FINE AND THE WINDOWS WORKED FINE. HOWEVER, I DID HAVE A MESSAGE STATING I NOW HAD AN AIRBAG ISSUE. THEY KEPT THE CAR FOR 3 DAYS TRYING TO RECREATE WHAT I HAD DESCRIBED AND THEY COULD NOT FIGURE IT OUT. THIS INCIDENT HAPPENED ABOUT A YEAR AGO. IT'S HAPPENED NO FEWER THAN 8 TIMES SINCE THEN. I'VE TAKEN IT TO OTHER DEALERSHIPS. I'M ALWAYS CHARGED A DIAGNOSTIC FEE AND THEY CAN NEVER FIGURE OUT WHAT'S GOING ON. IT'S VERY SCARY AS THERE DOESN'T SEEM TO BE ANY RHYME OR REASON WHEN THE ISSUE WILL OCCUR. SOMETIMES MY WINDSHIELD WIPER GOES ON IT'S OWN AND SOMETIMES MY STEREO FLICKS ON AND OFF; THEN I GET THE ABS SYSTEM FAILURE AND DASHBOARD GOES DEAD. VOLVO REALLY NEEDS TO FIGURE THIS OUT BEFORE SOMEONE GETS HURT. *TR
NHTSA ODI #10469336
80,000 miles · Jul 20, 2012
Electrical System
STARTING IN 2011 AND 3 OTHER OCCASIONS VEHICLE WOULD NOT START. STARTER MOTOR WOULD NOT TURN AND SYSTEM APPEARED TO BE DEAD. BATTERY WAS TESTED TO BE IN GOOD CONDITION. PRIOR TO THESE EVENTS ELECTRICAL SYSTEM BEHAVED ERRATICALLY WITH RADIO SWITCHING ON AND OFF, DOOR LOCKS NOT OPERATING FROM REMOTE KEY FOB AND WINDSHIELD WIPER…
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STARTING IN 2011 AND 3 OTHER OCCASIONS VEHICLE WOULD NOT START. STARTER MOTOR WOULD NOT TURN AND SYSTEM APPEARED TO BE DEAD. BATTERY WAS TESTED TO BE IN GOOD CONDITION. PRIOR TO THESE EVENTS ELECTRICAL SYSTEM BEHAVED ERRATICALLY WITH RADIO SWITCHING ON AND OFF, DOOR LOCKS NOT OPERATING FROM REMOTE KEY FOB AND WINDSHIELD WIPERS ERRATICALLY TURNING ON AND OFF. LIGHTS AND SYSTEMS SEEMINGLY BEHAVING ERRATICALLY. AIRBAG WARNING LIGHTS CAME ON. ON FIRST OCCASION SYSTEM WAS RESET AND MECHANIC CHANGED THE STARTER MOTOR. IN HINDSIGHT I DON'T BELIEVE IT WAS BAD OR CAUSED OF THE PROBLEM. ON SECOND AND THIRD OCCASIONS AFTER TOWING AND REPEATED START ATTEMPTS THE ENGINE STARTED. NOTE THAT WHEN ATTEMPTING STARTS NOTHING HAPPENED WHEN THE KEY WAS TURNED (ENGINE STARTER WOULD TURN OR ENGAGE. NO CLICKING SOUND ASSOCIATED WITH BAD BATTERY), ON FOURTH OCCASION IN JULY 2012 VOLVO REPORTED THAT CENTRAL ELECTRONIC MODULE WAS BAD AND MULTIPLE FAULT CODES WERE PRESENT. WHEN INFORMED THAT THIS WAS A SEEMINGLY A COMMON PROBLEM ON 2004/5 XC90 WITH THIS MODEL DUE TO LEAKING GROMMET THEY DENIED THIS AND STATED THAT THIS WAS NOT THE CASE FOR THIS VEHICLE. MODULE WAS CHANGED AT COST OF $1,280. *TR
NHTSA ODI #10466703
Official recalls
6Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
May 5, 2006
ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.
Consequence & remedy
Consequence: THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 28, 2006
ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.
Consequence & remedy
Consequence: INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy: DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
Nov 4, 2003
ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.
Consequence & remedy
Consequence: THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.
Remedy: DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Oct 10, 2003
ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.
Remedy: DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE10025 · Central Electronic Module Failure
Opened Jul 20, 2010 · Closed Nov 22, 2010
Status: closed (inferred from source dates) · Electrical System
Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device that controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.
PE09039 · Fuel Pump Leak
Opened Aug 31, 2009 · Closed Dec 22, 2009
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Additional source detail variants (4)
Fuel System, Gasoline:delivery:fuel Pump
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline:delivery
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
Fuel System, Gasoline
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).
PE05064 · Windshield Wiper Arm Performance
Opened Dec 2, 2005 · Closed May 10, 2006
Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:linkages
THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA HAS ASSIGNED NO. 06V-144 TO THIS RECALL ACTION.THE CORRECTIVE ACTION WILL CONSIST OF REPLACING THE EXISTING WINDSHIELD WIPER ARMS WITH A NEW REINFORCED DESIGN.BASED ON THIS ACTION, THE SUBJECT PE HAS BEEN CLOSED.