← New search

2004 Volvo XC90

Owner reports · Recalls · Investigations

More warning signs than most XC90 years

Owner complaints for the 2004 Volvo XC90 are substantially higher than the model-year median of 34.

About this comparison →

When problems were reported

Mileage at the reported incident

410 reports with mileage · 52 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 145 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports3 fire reports7 injury reports

Electrical System complaints

158 reports
Clear category filter
70,000 miles · Oct 21, 2010
Electrical System

I HAVE A 2004 VOLVO XC90 THAT NEEDS THE CEM REPLACED A COST OF $1400.00. AS I WAS DOING RESEARCH ON MY CARS PROBLEM I NOTICED THAT ALMOST EVERY MODEL OF VOLVO HAS THE SAME ISSUE. THE CEM IS THE COMPUTER THAT CONTROLS EVERYTHING. WHEN MINE WENT BAD I WAS DRIVING 70MPH DOWN THE INTERSTATE AND THE CAR JUST SHUT OFF. VERY DANGEROUS…

Read full complaint

I HAVE A 2004 VOLVO XC90 THAT NEEDS THE CEM REPLACED A COST OF $1400.00. AS I WAS DOING RESEARCH ON MY CARS PROBLEM I NOTICED THAT ALMOST EVERY MODEL OF VOLVO HAS THE SAME ISSUE. THE CEM IS THE COMPUTER THAT CONTROLS EVERYTHING. WHEN MINE WENT BAD I WAS DRIVING 70MPH DOWN THE INTERSTATE AND THE CAR JUST SHUT OFF. VERY DANGEROUS!!!!! *TR

NHTSA ODI #10361590

49,250 miles · Sep 22, 2010
Electrical System

WHILE DRIVING IN RAIN ABOUT TWO OURS LEFT HEADLIGHT WENT OUT TWICE BUT CAME BACK ON, ALMOST FLICKERING MOTION. NOTICED THAT THE ELECTRICAL SYSTEM INSIDE CAR FLICKERED AS WELL. HEAD LIGHT WENT OUT AGAIN FOR THIRD TIME AND SO I PULLED OVER AND TURN THE CAR OFF AND BACK ON AND WAS FINE. CONTINUED DRIVING FOR ANOTHER 30 MINS WHEN…

Read full complaint

WHILE DRIVING IN RAIN ABOUT TWO OURS LEFT HEADLIGHT WENT OUT TWICE BUT CAME BACK ON, ALMOST FLICKERING MOTION. NOTICED THAT THE ELECTRICAL SYSTEM INSIDE CAR FLICKERED AS WELL. HEAD LIGHT WENT OUT AGAIN FOR THIRD TIME AND SO I PULLED OVER AND TURN THE CAR OFF AND BACK ON AND WAS FINE. CONTINUED DRIVING FOR ANOTHER 30 MINS WHEN ALL OF A SUDDEN ENTIRE ELECTRICAL SYSTEM WENT OUT DURING DRIVING. TOTAL BLACKNESS. THE ONLY THING I COULD DO WAS STEER TO THE SIDE OF THE ROAD AND STOP. TURNED THE CAR OFF AGAIN AND BACK ON AND WORKED FINE BUT HAD "SRS" AIRBAG WARNING LIGHT. *TR

NHTSA ODI #10356952

45,000 miles · Sep 21, 2010
Electrical System

COMING HOME TO SOUTHERN CALIFORNIA FROM A TRIP IN ARIZONA AND DRIVING AT NIGHT THOUGH THE NEVADA DESERT. WEATHER WAS NICE, DRY CONDITIONS, LIGHT TRAFFIC ( THE SUN HAD SET ABOUT 7:00 IN THE EVENING) - JANUARY 2008 AND WE WERE CRUISING AT ABOUT 65 MPH. AT ABOUT 50 MILES OUTSIDE BANNING THE CAR HAD A POWER SURGE, AND IT FELT AS I…

Read full complaint

COMING HOME TO SOUTHERN CALIFORNIA FROM A TRIP IN ARIZONA AND DRIVING AT NIGHT THOUGH THE NEVADA DESERT. WEATHER WAS NICE, DRY CONDITIONS, LIGHT TRAFFIC ( THE SUN HAD SET ABOUT 7:00 IN THE EVENING) - JANUARY 2008 AND WE WERE CRUISING AT ABOUT 65 MPH. AT ABOUT 50 MILES OUTSIDE BANNING THE CAR HAD A POWER SURGE, AND IT FELT AS IF WE WENT OVER A BUMP ON THE ROAD, THERE WAS A QUICK FLICKER IN ALL LIGHTS AND THE NAVIGATION SYSTEM RESET. THE RECOVERY WAS ALMOST IMMEDIATE AND DID NOT THINK MUCH OF IT. ABOUT HALF HOUR LATER IT HAPPENED AGAIN. THIS TIME STARTED TO WORRY ABOUT THE CAR AS IT WAS DARK, HAD SMALL KIDS IN THE CAR AND WE WERE IN THE MIDDLE OF NOWHERE, DESERT FOR MILES AND MILES. SO, WITH NO OPTIONS WE KEPT DRIVING. ABOUT TEN MINUTES LATER IT HAPPENED AGAIN. THIS TIME THERE WAS NO RECOVERY. ALL LIGHTS, INSTRUMENT PANEL, HEADLIGHTS, EMERGENCY LIGHTS, REAR LIGHT ALL OUT. THE CAR WAS PITCH BLACK. I BELIEVE ONLY THE FOG LIGHTS WERE WORKING BUT WAS WORRIED ABOUT VISIBILITY ON THE ROAD AS WE HAD NO REAR LIGHTS WHAT SO EVER AND THE MAJORITY OF THE TRAFFIC AT NIGHT ON THE I-10 IS TRUCKS. DROVE ON SHOULDER FOR ABOUT 2 MILES AND TOOK THE NEXT EXIT. SMALL GAS STATION ONLY, NO REPAIR SHOP, NO MOTEL NOTHING; ONLY A TRUCK STOP. AFTER A SMALL RESPITE WE STATED UP THE CAR AGAIN AND ENGINE AND ALL LIGHTS WERE AGAIN FUNCTIONAL. I WAS TERRIFIED OF DRIVING THE CAR HOME STILL OVER 100 MILES AWAY AND NO WHERE NEAR CIVILIZATION, BUT SINCE WE HAD NO OTHER CHOICE WE DID. NO FURTHER INCIDENTS UPON GETTING HOME. DEALER HAD NO IDEA WHAT COULD HAVE CAUSED THAT, THEY UPDATE COMPUTER CODES, AND A CONTROL MODULE. TO THIS DATE THEY STILL DO NOT KNOW WHAT COULD HAVE CAUSED THAT. WE ARE VERY LUCKY TO HAVE NOT GOTTEN INTO AN ACCIDENT OR WORSE. *TR

NHTSA ODI #10356877

105,000 miles · Sep 14, 2010
Electrical System

WHILE DRIVING AT NIGHT AFTER PICKING UP SOCCER CARPOOL, LOW BEAM HEAD LIGHTS WOULD INTERMITTENTLY GO OFF, CAUSING A MESSAGE TO APPEAR OF LOW BEAM BULB FAILURE THEN AFTER A 5 SECONDS WOULD COME BACK ON AND THE MESSAGE WOULD DISAPPEAR. THIS OCCURRED 4 OR 5 TIMES WITHIN A COUPLE OF MINUTES THEN NEVER OCCURRED AGAIN DURING THIS TRIP…

Read full complaint

WHILE DRIVING AT NIGHT AFTER PICKING UP SOCCER CARPOOL, LOW BEAM HEAD LIGHTS WOULD INTERMITTENTLY GO OFF, CAUSING A MESSAGE TO APPEAR OF LOW BEAM BULB FAILURE THEN AFTER A 5 SECONDS WOULD COME BACK ON AND THE MESSAGE WOULD DISAPPEAR. THIS OCCURRED 4 OR 5 TIMES WITHIN A COUPLE OF MINUTES THEN NEVER OCCURRED AGAIN DURING THIS TRIP. THIS IS THE SECOND TIME IN THE PAST 2 WEEKS WE HAVE EXPERIENCED THIS PROBLEM. FORTUNATELY BOTH OCCURRENCES OCCURRED DURING LOW SPEED DRIVING IN WELL LIT AREAS. *TR

NHTSA ODI #10355566

94,500 miles · Sep 11, 2010
Electrical System

MY 2004 VOLVO XC90 SEF HAS BEEN EXPERIENCING INTERMITTENT ENGINE FAILURES/POWER SHORTAGES FOR THE PAST SEVERAL MONTHS. AFTER DRIVING FOR APPROXIMATELY 1 HOUR, OFTEN AT HIGHWAY SPEEDS, THE CAR WILL MAKE A LARGE SOUND AND INTERMITTENTLY JERK, AND SIMULTANEOUSLY THE GAUGES GO DOWN, EXTERIOR LIGHTS GO OUT, INTERIOR LIGHTS MAY GO ON…

Read full complaint

MY 2004 VOLVO XC90 SEF HAS BEEN EXPERIENCING INTERMITTENT ENGINE FAILURES/POWER SHORTAGES FOR THE PAST SEVERAL MONTHS. AFTER DRIVING FOR APPROXIMATELY 1 HOUR, OFTEN AT HIGHWAY SPEEDS, THE CAR WILL MAKE A LARGE SOUND AND INTERMITTENTLY JERK, AND SIMULTANEOUSLY THE GAUGES GO DOWN, EXTERIOR LIGHTS GO OUT, INTERIOR LIGHTS MAY GO ON, RADIO SHUTS OFF, WIPERS CYCLE ONCE, AIR/HEAT GOES OFF. THIS LASTS APPROXIMATELY ONE SECOND, HOWEVER, AT TIMES THE INTERIOR LIGHTS WILL NOT SHUT OFF UNTIL THE CAR IS RESTARTED. ONCE THE PROBLEM BEGINS, IT HAPPENS INTERMITTENTLY (5+ TIMES) UNTIL THE CAR IS SHUT OFF AND NOT USED FOR A PERIOD OF TIME. *TR

NHTSA ODI #10355019

169,200 miles · Sep 10, 2010
Electrical SystemExterior Lighting

MY HEADLIGHTS, DRIVING LIGHTS, PARK LIGHTS, AND TURN SIGNALS ARE NOT WORKING. THIS BEGAN WHEN I STARTED TO GO SOMEWHERE LAST NIGHT. ALL OF THESE THINGS WERE WORKING THE DAY BEFORE. THE TAIL LIGHTS, TURN SIGNALS, AND BRAKE LIGHTS ARE WORKING IN THE REAR. MY VEHICLE IS GARAGED WHEN IT IS NOT IN USE. MY RADIO, CD PLAYER, OR SATELL…

Read full complaint

MY HEADLIGHTS, DRIVING LIGHTS, PARK LIGHTS, AND TURN SIGNALS ARE NOT WORKING. THIS BEGAN WHEN I STARTED TO GO SOMEWHERE LAST NIGHT. ALL OF THESE THINGS WERE WORKING THE DAY BEFORE. THE TAIL LIGHTS, TURN SIGNALS, AND BRAKE LIGHTS ARE WORKING IN THE REAR. MY VEHICLE IS GARAGED WHEN IT IS NOT IN USE. MY RADIO, CD PLAYER, OR SATELLITE RADIO WOULD NOT OPERATE 2 DAYS AGO AND STARTED WORKING THE NEXT TIME I STARTED MY CAR. ABOUT 2 WEEKS AGO THE CAR WOULDN'T START. IT ACTED LIKE THE SECURITY SYSTEM HAD BEEN ACTIVATED AS IT WOULD CRANK, BUT NOT START. I WAITED FOR ABOUT AN HOUR AND TRIED IT AGAIN AND IT STARTED THE FIRST TIME. I HAVE CHECKED ALL FUSES. I AM TAKING IT TO THE REPAIR SHOP TODAY TO SEE IF THEY CAN FIGURE OUT WHAT IS HAPPENING. THESE PROBLEMS ARE INTERMITTENT AND DO NOT REPEAT OFTEN ENOUGH TO DIAGNOSE PROPERLY. I CAN SEE THIS BEING VERY DANGEROUS IF I WERE DRIVING AT NIGHT AND THE HEADLIGHTS WENT OUT. I LIVE IN A RURAL AREA WITH A LARGE DEER POPULATION AND IT IS HARD ENOUGH TO AVOID THEM WITH THE HEADLIGHTS WORKING. *TR

NHTSA ODI #10354896

99,000 miles · Sep 6, 2010
Air BagsElectrical System

THE VEHICLE IS INTERMITTENTLY SHUTTING OFF WHILE DRIVING ON THE PRIVATE ROADS OR FREEWAY, ALL ELECTRICAL EQUIPMENT (DASHBOARD, GAUGES, STEREO, SOME WINDOWS, DRIVING TRANNY CHANGER - CAN'T SHIFT), AND ALL OTHER ITEMS ARE GOING OUT. THE POWER OF THE VEHICLE WILL STALL FOR 1/2 SECOND IN AS MANY AS 3-5 TIMES DURING AN EPISODE. ULTIM…

Read full complaint

THE VEHICLE IS INTERMITTENTLY SHUTTING OFF WHILE DRIVING ON THE PRIVATE ROADS OR FREEWAY, ALL ELECTRICAL EQUIPMENT (DASHBOARD, GAUGES, STEREO, SOME WINDOWS, DRIVING TRANNY CHANGER - CAN'T SHIFT), AND ALL OTHER ITEMS ARE GOING OUT. THE POWER OF THE VEHICLE WILL STALL FOR 1/2 SECOND IN AS MANY AS 3-5 TIMES DURING AN EPISODE. ULTIMATELY RESULTING IN ALL ELECTRICAL POWER FAILING. THIS APPEARS TO ALSO BE CAUSING THE BATTER TO NOT BE CHARGED. THE BATTERY IS NEW, PURCHASED A FEW DAYS AGO TO SEE IF THIS WOULD RESOLVE THE ISSUE, WHICH IT DIDN'T. THUS THE CAR CANNOT BE STARTED AFTER A FEW DAYS OF DRIVING WITHOUT TRICKLE-CHARGING THE BATTERY. THE SRS BAGGAGE WARNING HAS NOT BECOME ENGAGED. I AM THE SECOND OWNER OF THIS VEHICLE, IT DOESN'T APPEAR THROUGH CARFAX OR OTHER RECORDS HISTORY THAT THE PREVIOUS OWNER HAD REPAIRED THESE ISSUES. THIS IS VERY CONCERNING, BECAUSE THIS COULD CAUSE AN ACCIDENT, LEAVE ME OR MY FAMILY STRANDED. *TR

NHTSA ODI #10354016

94,000 miles · Aug 27, 2010
Electrical SystemVehicle Speed Control

TL* THE CONTACT OWNS A 2004 VOLVO XC90. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE BECAME UNRESPONSIVE TO THE CONTACTS ATTEMPTS TO ACCELERATE. ALL ELECTRICAL COMPONENTS ALSO FAILED. THE VEHICLE WAS PULLED OVER AND SHUT OFF FOR APPROXIMATELY 3 HOURS. UPON RESTART, THE VEHICLE WOULD DRIVE AS NORMAL BUT ALL OF THE WARNING …

Read full complaint

TL* THE CONTACT OWNS A 2004 VOLVO XC90. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE BECAME UNRESPONSIVE TO THE CONTACTS ATTEMPTS TO ACCELERATE. ALL ELECTRICAL COMPONENTS ALSO FAILED. THE VEHICLE WAS PULLED OVER AND SHUT OFF FOR APPROXIMATELY 3 HOURS. UPON RESTART, THE VEHICLE WOULD DRIVE AS NORMAL BUT ALL OF THE WARNING INDICATOR LIGHTS ON THE DASHBOARD WERE ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FAILURE WAS UNABLE TO BE DIAGNOSED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE RECURRED TWICE AND THE VEHICLE WAS TAKEN BACK TO THE INDEPENDENT MECHANIC. THE MECHANIC WAS STILL UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 94,000 AND THE CURRENT MILEAGE WAS 97,000.

NHTSA ODI #10352361

95,000 miles · Aug 22, 2010
Electrical System

OUR 2004 VOLVO XC90 HAS BEEN EXPERIENCING INTERMITTENT POWER SHORTAGES FOR THE PAST SEVERAL MONTHS. AFTER DRIVING FOR APPROXIMATELY 1 HOUR, OFTEN AT HIGHWAY SPEEDS, THE CAR WILL INTERMITTENTLY JERK, AND SIMULTANEOUSLY THE GAUGES GO DOWN, EXTERIOR LIGHTS GO OUT, INTERIOR LIGHTS MAY GO ON, RADIO SHUTS OFF, WIPERS CYCLE ONCE, AIR/…

Read full complaint

OUR 2004 VOLVO XC90 HAS BEEN EXPERIENCING INTERMITTENT POWER SHORTAGES FOR THE PAST SEVERAL MONTHS. AFTER DRIVING FOR APPROXIMATELY 1 HOUR, OFTEN AT HIGHWAY SPEEDS, THE CAR WILL INTERMITTENTLY JERK, AND SIMULTANEOUSLY THE GAUGES GO DOWN, EXTERIOR LIGHTS GO OUT, INTERIOR LIGHTS MAY GO ON, RADIO SHUTS OFF, WIPERS CYCLE ONCE, AIR/HEAT GOES OFF. THIS LASTS APPROXIMATELY ONE SECOND, HOWEVER, AT TIMES THE INTERIOR LIGHTS WILL NOT SHUT OFF UNTIL THE CAR IS RESTARTED. ONCE THE PROBLEM BEGINS, IT HAPPENS INTERMITTENTLY (5+ TIMES) UNTIL THE CAR IS SHUT OFF AND NOT USED FOR A PERIOD OF TIME (I.E. YOU REACH YOUR DESTINATION). WE HAVE HAD OUR VOLVO DEALER LOOK AT IT TWICE, AND BOTH TIMES THEY WERE UNABLE TO DIAGNOSE THE PROBLEM. TODAY, AFTER DRIVING FOR APPROXIMATELY TWO HOURS, THE CAR LOST ELECTRICAL FUNCTION COMPLETELY. WE HAD NO USE OF GAUGES, BLINKERS, HAZARD LIGHTS, RADIO, AIR CONDITIONING, HEADLIGHTS AND BRAKE LIGHTS. WINDSHIELD WIPERS HAD POWER AND WERE MOVING WHILE ON THE AUTOMATIC SETTING, WITHOUT ANY RAIN TO AUTOMATE THEM. AN ABS ERROR LIGHT CAME ON BUT WE WERE ABLE TO USE THE BRAKE AND GAS PEDAL. WE WERE DRIVING APPROXIMATELY 65 MPH ON A HIGHWAY AND WERE LUCKILY ABLE TO EXIT WITHOUT HAVING THE USE OF BLINKERS OR BRAKE LIGHTS. WHEN WE TURNED THE CAR OFF AND BACK ON, WE RESUMED POWER, BUT HAD AN SRS WARNING LIGHT APPEAR. AFTER DOING RESEARCH ON VOLVO-FORUMS.COM AND ABOUTAUTOMOBILE.COM, WE HAVE DISCOVERED THIS TO BE AN ISSUE MANY (50+) 2004 XC90 DRIVERS HAVE EXPERIENCED. WE FEEL VERY LUCKY THAT THIS HAPPENED DURING THE DAY, BECAUSE THE SITUATION COULD HAVE BEEN MUCH MORE DANGEROUS ON A 4-LANE HIGHWAY IN THE DARK. WE DO NOT FEEL SAFE DRIVING THIS CAR AND WILL BE TAKING IT TO OUR VOLVO DEALER TOMORROW MORNING AND DEMANDING A RESPONSE TO THE PROBLEM. FROM WHAT WE HAVE READ FROM OTHERS, IT APPEARS TO NEED A NEW CEM. GIVEN THE NUMBER OF IDENTICAL COMPLAINTS ON IDENTICAL MODELS, IT SEEMS TO BE A DEFECT WITH THE CEM. *TR

NHTSA ODI #10351179

102,500 miles · Aug 17, 2010
Electrical System

MY WIFE WAS DRIVING OUR 2004 VOLVO XC90 BACK FROM VACATION WITH OUR TWO CHILDREN IN THE VEHICLE AND ALL THE DASH INSTRUMENTATION LOST POWER AND THE STEERING BECAME HEAVY. THIS WAS DURING THE DAY SO I DO NOT KNOW IF THE HEAD LIGHTS WENT OUT AS WELL. THE CAR DID NOT STOP AND THE POWER CAME BACK ON. THIS OCCUR A SECOND TIME DURING …

Read full complaint

MY WIFE WAS DRIVING OUR 2004 VOLVO XC90 BACK FROM VACATION WITH OUR TWO CHILDREN IN THE VEHICLE AND ALL THE DASH INSTRUMENTATION LOST POWER AND THE STEERING BECAME HEAVY. THIS WAS DURING THE DAY SO I DO NOT KNOW IF THE HEAD LIGHTS WENT OUT AS WELL. THE CAR DID NOT STOP AND THE POWER CAME BACK ON. THIS OCCUR A SECOND TIME DURING THIS TRIP WHICH WAS ABOUT 3 & 1/2 HOURS IN DURATION. *TR

NHTSA ODI #10350105

Official recalls

6

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V155000 · Steering:linkages:tie Rod Assembly

May 5, 2006

ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.

Consequence & remedy

Consequence: THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V144000 · Visibility:windshield Wiper/washer

Apr 28, 2006

ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.

Consequence & remedy

Consequence: INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Remedy: DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

03V434000 · Wheels

Nov 4, 2003

ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.

Consequence & remedy

Consequence: THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.

Remedy: DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

03V391000 · Seat Belts:rear/other

Oct 10, 2003

ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.

Remedy: DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE10025 · Central Electronic Module Failure

Opened Jul 20, 2010 · Closed Nov 22, 2010

Status: closed (inferred from source dates) · Electrical System

Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device that controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.

PE09039 · Fuel Pump Leak

Opened Aug 31, 2009 · Closed Dec 22, 2009

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline:delivery

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

Fuel System, Gasoline

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO AFFECTS OTHER MY2001-2005 S60/S80/V70/XC70 AND MY2003/2005 XC90 VEHICLES.REVIEW OF THE VOLVO DATA INDICATE THE FREQUENCY OF COMPLAINTS/REPAIRS IS HIGHER IN THE HOT CLIMATE STATES. VOLVO WILL RECALL AND REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN/MATERIAL IN APPROXIMATELY 136,100 MY2001-2004 S60/V70/XC70, MY2001-2005 S80 AND MY2003-2005 XC90 VEHICLES IN 19 STATES.THESE STATES INCLUDE AL, AZ, AR, CA, FL, GA, HI, KY, LA, MS, NV, NM, NC, OK, SC, TN, TX, UT, VA AND THE US TERRITORIES.IN ADDITION, VOLVO WILL EXTEND THE WARRANTY COVERAGE TO 10 YEARS/150,000 MILES ON APPROXIMATELY 190,000 VEHICLES FOR THE REMAINING STATES.THIS RECALL/EXTENDED WARRANTY PROGRAM SUPERSEDES PREVIOUS 07V-152/TNN 23-198 PROGRAM ON MY2001-2002 VEHICLES.THIS INVESTIGATION IS CLOSED (SEE RECALL CAMPAIGN 09V-483).

PE05064 · Windshield Wiper Arm Performance

Opened Dec 2, 2005 · Closed May 10, 2006

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:linkages

THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA HAS ASSIGNED NO. 06V-144 TO THIS RECALL ACTION.THE CORRECTIVE ACTION WILL CONSIST OF REPLACING THE EXISTING WINDSHIELD WIPER ARMS WITH A NEW REINFORCED DESIGN.BASED ON THIS ACTION, THE SUBJECT PE HAS BEEN CLOSED.