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2000 Volvo S80

Owner reports · Recalls · Investigations

More warning signs than most S80 years

Owner complaints for the 2000 Volvo S80 are substantially higher than the model-year median of 20.

About this comparison →

When problems were reported

Mileage at the reported incident

224 reports with mileage · 94 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports8 fire reports8 injury reports

What owners actually said

318 reports
79,655 miles · Jul 7, 2010
Fuel System, Gasoline

LAST MONTH I ENTERED MY GARAGE TO AN EXTREME SMELL OF GASOLINE. I DROVE THE CAR TO A SERVICE SHOP AND THEY FOUND A CRACKED FUEL PUMP, WHICH I HAD REPLACED. LAST WEEK, I RECEIVED A RECALL LETTER FOR MY WIFE'S 2004 VOLVO XC70, DESCRIBING THE EXACT PROBLEM I EXPERIENCED ON MY 2000 S80. IN THIS LETTER, THEY WERE ALSO RECALLING 20…

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LAST MONTH I ENTERED MY GARAGE TO AN EXTREME SMELL OF GASOLINE. I DROVE THE CAR TO A SERVICE SHOP AND THEY FOUND A CRACKED FUEL PUMP, WHICH I HAD REPLACED. LAST WEEK, I RECEIVED A RECALL LETTER FOR MY WIFE'S 2004 VOLVO XC70, DESCRIBING THE EXACT PROBLEM I EXPERIENCED ON MY 2000 S80. IN THIS LETTER, THEY WERE ALSO RECALLING 2001-2004 S80S FOR THIS PROBLEM. I SENT THIS LETTER ALONG WITH THE BILL FOR THE FUEL PUMP ON MY 2000 S80 TO VOLVO AND ASKED THEM TO REIMBURSE ME. THEY DENIED. I TELEPHONED THEM AND ASKED THEM TO RECONSIDER, AS THE 2000 S80 WAS THE FIRST YEAR OF THAT MODEL AND THE PROBLEM THEY WERE DESCRIBING IN THEIR RECALL OF YEARS 2001-2004 WAS IDENTICAL TO THE PROBLEM I EXPERIENCED. MY WIFE'S 2004 CAR, WHICH THEY DID RECALL, ALSO HAD THIS PROBLEM. BOTH CARS, LEAKING GAS FUMES IN OUR GARAGE, WITH THE GAS HOT WATER TANK IN THE GARAGE...VERY DANGEROUS. MY CALL TO DISCUSS THIS RESULTED IN ANOTHER DENIAL. THE MECHANIC TOLD ME THE FUEL PUMP HAD A PLASTIC TOP THAT CRACKED. HE DID NOT BELIEVE A 2000 VOLVO WITH 79000 MILES SHOULD HAVE HAD THIS PROBLEM WITH THE FUEL PUMP. I BELIEVE VOLVO SHOULD REIMBURSE ME FOR THE CHARGES AND I CERTAINLY BELIEVE THE 2000 S80 SHOULD BE INCLUDED IN THE RECALL THIS IS A DANGER. *TR

NHTSA ODI #10341929

85,386 miles · Jul 5, 2010
Fuel System, Gasoline

I PURCHASED A USED 2000 VOLVO S80 TODAY. PREVIOUS OWNER PURCHASED CAR IN 2002 AND HAD ALL FACTORY SERVICE DONE UP TO THE 75000 CHECK UP (CAR HAS 85000 MILES NOW). CAR MANIFESTS ALL SYMPTOMS COVERED BY NHTSA ACTION NUMBER : PE05041. SURGES AND IF YOU DON'T HOLD THE BRAKE HARD AT STOP, CAR WILL LURCH FORWARD INTO TRAFFIC. WHI…

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I PURCHASED A USED 2000 VOLVO S80 TODAY. PREVIOUS OWNER PURCHASED CAR IN 2002 AND HAD ALL FACTORY SERVICE DONE UP TO THE 75000 CHECK UP (CAR HAS 85000 MILES NOW). CAR MANIFESTS ALL SYMPTOMS COVERED BY NHTSA ACTION NUMBER : PE05041. SURGES AND IF YOU DON'T HOLD THE BRAKE HARD AT STOP, CAR WILL LURCH FORWARD INTO TRAFFIC. WHILE CRUISING, CAR SURGES FORWARD AND IF YOU'RE NOT CAREFUL, THE SURGING WILL CAUSE THE CAR TO GET OUT OF CONTROL. CALLED THE NEAREST DEALER IN JACKSONVILLE. THEY INDICATE THAT ETM MAY NEED REPLACING ($1200) BUT MY CARS 10 YEAR WARRANTY IN PE05041 EXPIRED IN MAY. CAR HAD PROBLEMS BEFORE AND DEALER DOWNLOADED SOFTWARE BUT PROBLEM NOT CORRECTED AND ETM WAS NEVER MENTIONED TO BE REPLACED. IS THERE A WAY FOR ME TO BE COVERED UNDER THE PE05041 WARRANTY SINCE PRIOR DEALER NEVER TOOK CARE OF THIS AND NOW MY LOCAL DEALER SAYS IT IS JUST PAST THE 10 YEAR MARK? MY PHONE NUMBER IS [XXX] AND EMAIL IS [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10341507

124,000 miles · May 24, 2010
Service Brakes, HydraulicSuspension

I WAS DRIVING MY 2000 VOLVO S80 ON 5/19/10 AND HAD EXITED I-405, ONTO HWY 169, HEADING HOME TOWARDS MAPLE VALLEY, WHEN ALL OF A SUDDEN I HEARD A VERY LOUD BANG, RESULTING IN SUDDEN STEERING LOSS, HEARD LOUD SQUEALING, AND SAW LOTS OF WHITE SMOKE. THE SMOKE WAS FROM THE FRONT PASSENGER TIRE, WHICH HAD TURNED OUTWARD, COMPLETELY S…

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I WAS DRIVING MY 2000 VOLVO S80 ON 5/19/10 AND HAD EXITED I-405, ONTO HWY 169, HEADING HOME TOWARDS MAPLE VALLEY, WHEN ALL OF A SUDDEN I HEARD A VERY LOUD BANG, RESULTING IN SUDDEN STEERING LOSS, HEARD LOUD SQUEALING, AND SAW LOTS OF WHITE SMOKE. THE SMOKE WAS FROM THE FRONT PASSENGER TIRE, WHICH HAD TURNED OUTWARD, COMPLETELY SIDEWAYS AT A 90 DEGREE ANGLE. THE CAR IS NOW IN NO CONDITION TO BE DRIVEN. THE WHEEL DAMAGED THE FRAME, WARP/DENTED THE QUARTER PANEL, BROKE OFF THE MOLDING, RIPPED OUT THE CV DRIVE OR WHATEVER THAT THING IS THAT MAKES THE WHEEL TURN IN A NORMAL, FORWARD DIRECTION, BROKE THE LOWER CONTROL ARM, MESSED UP THE BRAKE LINE, STRUTS, AND WHO KNOWS WHAT ELSE? I'M GUESSING THAT THE REPAIR COSTS ARE GOING TO BE TOWARDS THE THOUSANDS, BEING THAT VOLVO PARTS ARE SO EXPENSIVE. *TR

NHTSA ODI #10332047

80,000 miles · Mar 26, 2010
Vehicle Speed Control

TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT NOTICED THAT WHEN THE VEHICLE WAS AT A STOP, THE RPMS FLUCTUATED UP AND DOWN. THE CONTACT ALSO NOTICED THAT WHEN HE DID NOT HAVE THE BRAKE PEDAL DEPRESSED TO THE FLOORBOARD, THE VEHICLE WOULD SUDDENLY SURGE FORWARD. HE EXPERIENCED THE FAILURE WITH WHAT HE ASSUMED TO BE THE TRAN…

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TL* THE CONTACT OWNS A 2000 VOLVO S80. THE CONTACT NOTICED THAT WHEN THE VEHICLE WAS AT A STOP, THE RPMS FLUCTUATED UP AND DOWN. THE CONTACT ALSO NOTICED THAT WHEN HE DID NOT HAVE THE BRAKE PEDAL DEPRESSED TO THE FLOORBOARD, THE VEHICLE WOULD SUDDENLY SURGE FORWARD. HE EXPERIENCED THE FAILURE WITH WHAT HE ASSUMED TO BE THE TRANSMISSION FOR A YEAR BEFORE TAKING IT TO THE DEALERSHIP . THE AUTHORIZED DEALER WAS INFORMED ABOUT THE FAILURE BUT THE CONTACT WAS TOLD THAT THE REPAIR COSTS WOULD BE AT HIS EXPENSE. HE CALLED THE MANUFACTURER AND WAS INFORMED THAT BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY, HE WOULD BE RESPONSIBLE FOR REPAIR COSTS. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO CLEANED THE THROTTLE BODY. THE CONTACT NOTICED NO PROBLEMS UNTIL RECENTLY. HOWEVER, THE CONTACT BEGAN EXPERIENCING THE SAME FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 80,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 125,000. THE CONSUMER STATED THE VEHICLE HAS A DEFECTIVE THROTTLE BODY THAT MAKES THE VEHICLE HAVE AN ERRATIC IDLE WHEN STOPPED OR GOING VERY SLOW. AS A RESULT, IT WOULD LUNGE FORWARD. UPDATED 05/12/10.*JB

NHTSA ODI #10322380

Mileage unknown · Mar 12, 2010
Vehicle Speed Control

2000 VOLVO S80 WITH A DEFECTIVE THROTTLE. CONSUMER STATES DISCONTENT REGARDING AUTO RECALL AND WARRANTY. *TGW THE CONSUMER STATED THE VEHICLE HAS A DEFECTIVE THROTTLE BODY WHICH CAUSED THE VEHICLE TO HAVE AN ERRATIC IDLE WHEN STOPPED OR GOING VERY SLOW. AS A RESULT, IT WOULD LUNG FORWARD. THE CONSUMER STATED HE NEVER RECEIVED…

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2000 VOLVO S80 WITH A DEFECTIVE THROTTLE. CONSUMER STATES DISCONTENT REGARDING AUTO RECALL AND WARRANTY. *TGW THE CONSUMER STATED THE VEHICLE HAS A DEFECTIVE THROTTLE BODY WHICH CAUSED THE VEHICLE TO HAVE AN ERRATIC IDLE WHEN STOPPED OR GOING VERY SLOW. AS A RESULT, IT WOULD LUNG FORWARD. THE CONSUMER STATED HE NEVER RECEIVED ANY INFORMATION REGARDING A RECALL. *JB

NHTSA ODI #10318617

150,002 miles · Feb 2, 2010
Vehicle Speed ControlCrash

I OWN A 2000 VOLVO S-80 T6, WHICH I HAVE HAD NOTHING BUT PROBLEMS WITH. BEFORE I HAD IT, MY SON OWNED IT AND ALSO HAD PROBLEMS WITH IT. ONE IS THAT THE VEHICLE DOESN'T START, IT STALLS, AND IT SURGES FORWARD OR IN REVERSE. ALL SINCE 2005. JUST LAST MONTH I RAN INTO MY GARAGE DOOR AND SEVERAL TIMES ALMOST WAS INVOLVED IN VEHI…

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I OWN A 2000 VOLVO S-80 T6, WHICH I HAVE HAD NOTHING BUT PROBLEMS WITH. BEFORE I HAD IT, MY SON OWNED IT AND ALSO HAD PROBLEMS WITH IT. ONE IS THAT THE VEHICLE DOESN'T START, IT STALLS, AND IT SURGES FORWARD OR IN REVERSE. ALL SINCE 2005. JUST LAST MONTH I RAN INTO MY GARAGE DOOR AND SEVERAL TIMES ALMOST WAS INVOLVED IN VEHICLE CRASHES DUE TO IT EITHER SURGING FORWARD OR DYING ON ME. I READ HOW THERE IS A POSSIBLE RECALL ON 2001 MODELS, SO WHY DOES IT NOT INCLUDE 2000 YRS. DOES IT TAKE AN ACCIDENT WITH LIVES LOST BEFORE ANYTHING IS DONE TO CORRECT THESE PROBLEMS. THE VEHICLE HAS BEEN TAKEN IN TO THE DEALERSHIP AND I HAVE BEEN TOLD THAT THE PROBLEM HAS BEEN TAKEN CARE OF. SO WHY IS IT STILL HAPPENING? THE LAST INCIDENT HAPPENED ON JANUARY 3RD OF 2009, WHERE I RAN INTO MY GARAGE, CAUSED FROM THE CAR SURGING. THE VEHICLE HAS BEEN IN FOR THE SAME PROBLEM ON NUMEROUS OCCASIONS. *TR

NHTSA ODI #10303951

152,300 miles · Jan 27, 2010
Parking Brake

2000 VOLVO S80 T6, 152,000 MILES, MAINTAINED REGULARLY. DRIVING IN SNOWY WEATHER; VEHICLE HAD BEEN PARKED EARLIER IN THE DAY AND BEEN DRIVING FINE. AT 40 MILES PER HOUR, THE LEFT REAR BRAKE LOCKED UP THE WHEEL AND REMAINED STUCK. ABS AND TRACTION CONTROL LIGHTS CAME ON AND SYSTEMS CAME DISABLED. LOCK-UP WAS THE RESULT OF A PARKI…

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2000 VOLVO S80 T6, 152,000 MILES, MAINTAINED REGULARLY. DRIVING IN SNOWY WEATHER; VEHICLE HAD BEEN PARKED EARLIER IN THE DAY AND BEEN DRIVING FINE. AT 40 MILES PER HOUR, THE LEFT REAR BRAKE LOCKED UP THE WHEEL AND REMAINED STUCK. ABS AND TRACTION CONTROL LIGHTS CAME ON AND SYSTEMS CAME DISABLED. LOCK-UP WAS THE RESULT OF A PARKING BRAKE SHOE SEPARATING FROM ITS BACKING, SIMILAR TO HTTP://FORUMS.SWEDESPEED.COM/ZEROTHREAD?ID=97350 .*CW

NHTSA ODI #10302464

123,000 miles · Dec 16, 2009
Power Train

TL* THE CONTACT OWNS A 2000 VOLVO S80. WHILE DRIVING APPROXIMATELY BETWEEN 25-30 MPH ON AN INCLINE. THE "TRANSMISSION" AND "ENGINE" WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THEN THE VEHICLE UNEXPECTEDLY LURCHED FORWARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN STATED THE TRANSMISSION REQU…

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TL* THE CONTACT OWNS A 2000 VOLVO S80. WHILE DRIVING APPROXIMATELY BETWEEN 25-30 MPH ON AN INCLINE. THE "TRANSMISSION" AND "ENGINE" WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THEN THE VEHICLE UNEXPECTEDLY LURCHED FORWARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN STATED THE TRANSMISSION REQUIRED REPLACEMENT. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 123,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10296077

Mileage unknown · Oct 12, 2009
Visibility

THE SUNROOF ON MY VOLVO S80 EXPLODED IN THE CARWASH UNDER THE DRYER. I HAD IT FIXED AND THE PEOPLE OF THE CARWASH ASSOCIATION SAID VOLVO IS TO REIMBURSE ME BUT NO ONE WANTS TOO. *TR

NHTSA ODI #10287163

86,000 miles · Sep 19, 2009
Power Train

OWN A 2000 VOLVO S80, I BEGAN TO EXPERIENCE AN UNEVEN IDELING WHEN DRIVING EITHER LOW OR HIGH SPEED, WHETHER ON CRUISE CONTROL OR NOT. THE CAR IDLE GOES OUT OF CONTROL, IT FEELS AS IF THE CAR GOES ON LIMP MODE, I'M THEN COMPELLED TO ACCELERATE TO COMPENSATE AND REGAIN SPEED. I HAD THE CAR CHECKED, HAD THE VEHICLE SPEED SEN…

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OWN A 2000 VOLVO S80, I BEGAN TO EXPERIENCE AN UNEVEN IDELING WHEN DRIVING EITHER LOW OR HIGH SPEED, WHETHER ON CRUISE CONTROL OR NOT. THE CAR IDLE GOES OUT OF CONTROL, IT FEELS AS IF THE CAR GOES ON LIMP MODE, I'M THEN COMPELLED TO ACCELERATE TO COMPENSATE AND REGAIN SPEED. I HAD THE CAR CHECKED, HAD THE VEHICLE SPEED SENSOR REPLACED, COMPLETE TUNE UP, BUT THE PROBLEM REMAINS. I DID MY RESEARCH ON THE WEB ONLY TO FIND OUT THAT THIS PROBLEM IS PART OF A RECALL FROM VOLVO. I TOOK THE CAR TO A VOLVO DEALER (VOLVO OF LOS ANGELES) WITH THE RECALL DOCUMENTATION, THEY KEPT THE CAR FOR A WEEK, THEN I WAS TOLD THAT VOLVO DOES NOT REPAIR THE PROBLEM UNLESS THE COMPUTER CODE SHOW UP IN THEIR SYSTEM, EVEN THOUGH THE SYMPTOMS OF THE CAR ARE CLEARLY DEPICTED IN THE NHTSA ACTION #EA05021. DRIVING THIS CAR IS UNNERVING, AS I DO NOT KNOW WHETHER IT WOULD RESPOND IN TIME, WHEN I HAVE TO GAIN SPEED ON THE FREEWAY. THE CAR FAILURE IS OCCURRING MORE OFTEN, GETTING WORSE AS I DRIVE, SOMETIMES I DO NOT KNOW IF THE CAR WILL RESPOND AS STEP ON THE GAS TO PROCEED AFTER A RED TRAFFIC LIGHT TURNS GREEN. I'M DISAPPOINTED WITH VOLVO FOR NOT ADDRESSING THE ISSUE. *TR

NHTSA ODI #10284610

Official recalls

4

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

00V238000 · Suspension:front:control Arm:upper Ball Joint

Aug 24, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.

Consequence & remedy

Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.

Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.