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2000 Volvo S80

Owner reports · Recalls · Investigations

More warning signs than most S80 years

Owner complaints for the 2000 Volvo S80 are substantially higher than the model-year median of 20.

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When problems were reported

Mileage at the reported incident

224 reports with mileage · 94 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports8 fire reports8 injury reports

Power Train complaints

23 reports
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84,900 miles · Nov 15, 2006
Electrical SystemPower TrainVehicle Speed Control

ERRATIC THROTTLE POST 10 MINUTES OF DRIVE, MUCH ACCELERATION, NOT ENOUGH ACCELERATION, HESITATION, BACKFIRES LEAN. GETS STUCK 2ND GEAR. CEL ON. "TRANSMISSION SERVICE URGENT" WARNING MESSAGE DISPLAYED. CRUISE CONTROL IS LOST AND CANNOT BE TURNED BACK ON. OBDII PCODES STORED 10-29-2006 10:21:18.464 READ STORED DTC: P075…

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ERRATIC THROTTLE POST 10 MINUTES OF DRIVE, MUCH ACCELERATION, NOT ENOUGH ACCELERATION, HESITATION, BACKFIRES LEAN. GETS STUCK 2ND GEAR. CEL ON. "TRANSMISSION SERVICE URGENT" WARNING MESSAGE DISPLAYED. CRUISE CONTROL IS LOST AND CANNOT BE TURNED BACK ON. OBDII PCODES STORED 10-29-2006 10:21:18.464 READ STORED DTC: P0756 DTC: P1171 DTC: P1181 DTC: P1618 10-29-2006 10:21:18.474 READ STORED DTC: P1184 10-29-2006 10:21:18.474 READ STORED DTC: P1174 THE FIRST CODE ALWAYS DISPLAYED WHEN THE FAULT OCCURS. SUBSEQUENT CONTINUED DRIVING RESULTS IN THE SECOND CODE PENDING OR PERMANENT. THE REMAINING CODES WILL BE ADDED IN PAIRS. FIRST DEALER REPORTS I HAVE 18 CODES BUT FACTORY VADIS INDICATES CAN ONLY STORE 15 CODES MAXIMUM. REQUESTED ADDITIONAL $300 TO ADJUST FUEL TRIMS, CHECK EXHAUST AND INTAKE LEAKS, CHECK O2 SENSORS, WORK DECLINED. SECOND DEALER REPORTS NEEDS COMPLETE TRANSMISSION. NO ATTEMPT TO SOLVE COMPLAINTS BY DEALER, CONTACTED VOLVO CUSTOMER SERVICE AND THEY DECLINED TO DISCUSS PROBLEMS, THEY DECLINED ANY FURTHER INVOLVEMENT. CAR HAD SALVAGE TITLE 2+ YEARS AGO FROM MINOR ACCIDENT WHICH PREMATURELY DEPLOYED AIR BAGS, REPAIRED AND RETURNED TO SERVICE. I AM RETIRED ASE MASTER MECHANIC, SERVICE MANAGER, AND SAE MEMBER, THIS IS NOT A TRANSMISSION ISSUE BUT CAUSED BY THE ERRATIC ACTIONS OF THE THROTTLE BODY SYSTEM AND MODULE. TRANSMISSION PASSES ALL CONVENTIONAL TESTS. RESULTS STUCK IN GEAR CAN BE CORRECTED BY CYCLING THE IGNITION SWITCH OFF AND BACK ON. THIS CAN BE DONE BY PULLING TO THE SIDE OF THE ROAD AND STOPPING TO CYCLE THE KEY OR TRAFFIC PERMITTING PLACING IN NEUTRAL AND RESTARTING AND THEN BACK TO DRIVE. NO OBSERVED FAILURES ABOVE 65 MPH. TSB SEND WRONG SIGNALS TO "NETWORK" ARE TRANSLATED AS INSTRUCTIONS RESULTING IN POOR FUEL CONSUMPTION, HIGH EMISSIONS, ABNORMAL WEAR AND TEAR ON TRANSMISSION, IGNITION SWITCH, STARTER, AND RELATED COMPONENTS FOR NORMAL OPERATION, PLUS A DANGEROUS DRIVING CONDITION. *NM

NHTSA ODI #10173590

58,000 miles · Sep 27, 2006
Power Train

SINCE BUYING MY 2000 VOLVO S80 T6 IN 2001 I'VE BEEN PUZZLED BY AN OCCASIONAL NOISE COMING FROM THE FRONT OF THE CAR AND WOULD MENTION IT TO THE PAT PATTERSON VOLVO, MEMPHIS, TN SERVICE WRITER. HE WOULD PASS MY COMMENTS ON TO THE MECHANICS BUT NOTHING WAS EVER FOUND. ON SATURDAY 8/5/2006 I MADE A TRIP IN THE MOUNTAINS OF CENT…

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SINCE BUYING MY 2000 VOLVO S80 T6 IN 2001 I'VE BEEN PUZZLED BY AN OCCASIONAL NOISE COMING FROM THE FRONT OF THE CAR AND WOULD MENTION IT TO THE PAT PATTERSON VOLVO, MEMPHIS, TN SERVICE WRITER. HE WOULD PASS MY COMMENTS ON TO THE MECHANICS BUT NOTHING WAS EVER FOUND. ON SATURDAY 8/5/2006 I MADE A TRIP IN THE MOUNTAINS OF CENTRAL ARKANSAS DURING WHICH I DROVE ON A ROUGH, GRAVEL ROAD. AFTER A LITTLE OVER A MILE I HEARD A NOISE SOMETHING LIKE THAT CAUSED WHEN THERE IS A FLAT TIRE. I WAS FORTUNATE IN FINDING A MECHANIC TO LOOK AT THE CAR. HE WAS ABLE TO GET ME ON MY WAY AND I THUS WAS NOT STRANDED ON A WEEKEND A HUNDRED MILES FROM HOME. MYSTERY OF THE LONG TIME NOISE SOLVED! THE PROBLEM WAS A BOLT LOOSE ON THE RIGHT FRONT HUB. THE MECHANIC STATED THE BOLT HAD BEEN LOOSE FOR A LONG TIME AND THEORIZED THAT DRIVING ON THE ROUGH ROAD HAD CAUSED IT TO FINALLY COME ALL THE WAY OUT. THE REASON THE BOLT CAME LOOSE, HE SAID, WAS THAT LOCK-TIGHT WASN'T APPLIED BY THE FACTORY. THE LOCAL MECHANIC REMOVED THE BOLT ON SATURDAY BUT DIDN'T HAVE A REPLACEMENT SO I TOOK IT BACK TO PAT PATTERSON VOLVO (PPV) YESTERDAY. THE LACK OF LOCK-TIGHT HAVING BEEN USED BY THE FACTORY WAS CONFIRMED. *JB

NHTSA ODI #10169409

38,300 miles · Jul 7, 2006
Power Train

I HAVE A 2000 VOLVO S80 WITH LESS THAN 40K MILES AND THE TRANSMISSION HAS GONE OUT. OUT OF WARRANTY... SO I'M OUT $1,500 FOR REPAIRS! THE LOCAL VOLVO DEALER WANTED $4,000 FOR A NEW TRANSMISSION. *NM

NHTSA ODI #10161781

126,000 miles · May 11, 2006
Electrical SystemPower Train

IN OCT 04, WE PURCHASED A VOLVO 2000 S80, [XXX]. WE WERE SATISFIED WITH THE PERFORMANCE OF THE CAR FOR THE MOST PART. SHORTLY AFTER WE PURCHASED THE VOLVO, THE CHECK ENGINE LIGHT CAME ON, AND AFTER HAVING THE CODES CHECK, THE OXYGEN SENSOR NEEDED TO BE REPLACED. SINCE THE CAR WAS RUNNING SMOOTH AND W/AGREEMENT OF MY MECHANIC,…

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IN OCT 04, WE PURCHASED A VOLVO 2000 S80, [XXX]. WE WERE SATISFIED WITH THE PERFORMANCE OF THE CAR FOR THE MOST PART. SHORTLY AFTER WE PURCHASED THE VOLVO, THE CHECK ENGINE LIGHT CAME ON, AND AFTER HAVING THE CODES CHECK, THE OXYGEN SENSOR NEEDED TO BE REPLACED. SINCE THE CAR WAS RUNNING SMOOTH AND W/AGREEMENT OF MY MECHANIC, I DID NOT HAVE THE OS REPLACED. IN MARCH 2006, ANOTHER MSG CAME ON THE MSG CTR, URGENT TRANSMISSION SERVICE REQ'D. AFTER HAVING THE PROBLEM CHECK OUT, I WAS TOLD THE TRANSMISSION NEEDED TO BE COMPLETELY OVERHAULED. MY TRANSMISSION OVERHAUL COST $1300. THE PROBLEMS WITH THE TRANSMISSION, ACCORDING TO TRANSMISSION TECHNICIAN, WAS WITH THE OVERDRIVE CLUTCH HUB AND TWO SHIFT SOLENOIDS WERE DEFECTIVE. AFTER THE REPAIR THE CAR WAS RUNNING GREAT. ANOTHER PROBLEM CAME UP ON THE MSG CTR, STATING URGENT ENGINE SERVICE REQ'D. WE HAD DRIVEN LESS THAN THE 100 MI WHEN ANOTHER MSG APPEARED. AFTER CHECKING W/MY MECHANIC AND ANOTHER OWNER OF A 2000 S80 VOLVO, WHO HAD EXPERIENCED THE SAME PROBLEM, IT WAS DETERMINED WE HAD A PROBLEM WITH THE ETM (ELECT THROTTLE MOD), WHICH WAS A KNOWN ISSUE WITH VOLVO. L. AFTER MORE INVESTIGATING, I FOUND OUT THAT THE WARRANTY ON THE ETM HAD BEEN EXTENDED TO 200,000 MILES, MY CAR HAD A LITTLE OVER 125,000 MILES. I SCHEDULED MY CAR FOR REPAIR AT MY LOCAL VOLVO DEALERSHIP, TIM MARBURGER VOLVO OF BRISTOL, TN, FOR REPAIR UNDER A WARRANTY PROBLEM. MY CAR WAS REPAIRED/UPGRADED TO FIX THE ISSUE WITH THE ETM. MY VOLVO IS CURRENTLY RUNNING MUCH BETTER THAN IT'S RUN SINCE WE PURCHASED THE VEHICLE. ONCE THE MSG CAME ON REGARDING THE ENGINE NEEDING SERVICE, THE PERFORMANCE WAS MARGINAL AT BEST, FORTUNATELY WE WERE NOT IN A SITUATION THAT COULD HAVE CAUSED AN ACCIDENT, THAT HIS HAPPEN IN TRAFFIC, WHO KNOWS WHAT MIGHT HAVE HAPPENED. IT SEEMS THAT VOLVO KNOWS THEY HAVE PROBLEMS WITH THE ETM, WHY HAVEN'T THEY DONE SOMETHING TO NOTIFY THEIR VOLVO OWNER OF THIS PROBLEM??? THIS IS PROVIDED FOR YOUR INFO/ACTION. *NM *JS

NHTSA ODI #10157224

86,560 miles · Nov 1, 2005
Power Train

SHUDDER IN TRANSMISSION BETWEEN 1 & 2 GEARS ON AUTOMATIC 2000 VOLVO S80 T6. FAILURE OF SHIFT SOLENOID A WAS EXPERIENCED. *NM

NHTSA ODI #10141482

135,000 miles · Oct 6, 2005
Fuel System, GasolinePower TrainSuspension

3 INDEPENDENT ISSUES: THROTTLE MODULE - VEHICLE SUDDENLY AND UNPREDICTABLY SURGES FORWARD, PARTICULARLY DURING IDLE OR LOW SPEEDS WHILE IN FORWARD OR REVERSE EITHER STOPPED OR MOVING, CAUSING POTENTIAL SAFETY PROBLEMS. TRANSMISSION MODULE - VEHICLE SUDDENLY AND UNPREDICTABLY LOOSES POWER, PRESENTING THE DRIVING PERFORMANC…

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3 INDEPENDENT ISSUES: THROTTLE MODULE - VEHICLE SUDDENLY AND UNPREDICTABLY SURGES FORWARD, PARTICULARLY DURING IDLE OR LOW SPEEDS WHILE IN FORWARD OR REVERSE EITHER STOPPED OR MOVING, CAUSING POTENTIAL SAFETY PROBLEMS. TRANSMISSION MODULE - VEHICLE SUDDENLY AND UNPREDICTABLY LOOSES POWER, PRESENTING THE DRIVING PERFORMANCE OF A "SLIPPING" TRANSMISSION, CAUSING UNPREDICTABLE RESPONSIVENESS TO CHANGING TRAFFIC CONDITIONS, AND POTENTIAL SAFETY PROBLEMS. FRONT SUSPENSION - "KNOCKING" NOISE FROM FRONT SUSPENSION COMPONENT(S), CAUSING LACK OF DRIVING CONFIDENCE AND CONCERNS OF DRIVING SAFETY AND PERFORMANCE. ALL 3 OF THESE PROBLEMS ARE WIDELY REPORTED AS CHRONIC DESIGN, PERFORMANCE, SAFETY AND RELIABILITY ISSUES FOR THE SAME MODEL YEARS BY OTHER VOLVO OWNERS. IN NEWER MODEL YEARS, VOLVO HAS MADE MANUFACTURING CHANGES TO ADDRESS THESE RECOGNIZED ISSUES, BUT HAS NOT AS YET SUCCESSFULLY ADDRESSED AND RESPONDED TO THESE SAFETY ISSUES. FURTHER, THESE ISSUES HAVE BEEN REPORTED TO NHTSA BY OTHER VOLVO OWNERS. *NM

NHTSA ODI #10138949

67,000 miles · Aug 1, 2005
Engine And Engine CoolingPower TrainService Brakes, Hydraulic

OVER THE COURSE OF OWNERSHIP OF A 2000 VOLVO S80 (I.E., FOUR YEARS), I HAVE THE TRANSMISSION OVERHAULED AT 67,000 MILES;HAD THE THROTTLE REPLACED WHEN MY CAR CHOKED ( LUCKILY ON A SIDE STREET); HAD A BAR ON THE SUNROOF DROP OFF; ENGINE MOUNTS BROKEN; WHEEL STOPS BROKEN; AND, MOST RECENTLY REPLACED AN ABS PANEL. NOT WITHSTANDING …

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OVER THE COURSE OF OWNERSHIP OF A 2000 VOLVO S80 (I.E., FOUR YEARS), I HAVE THE TRANSMISSION OVERHAULED AT 67,000 MILES;HAD THE THROTTLE REPLACED WHEN MY CAR CHOKED ( LUCKILY ON A SIDE STREET); HAD A BAR ON THE SUNROOF DROP OFF; ENGINE MOUNTS BROKEN; WHEEL STOPS BROKEN; AND, MOST RECENTLY REPLACED AN ABS PANEL. NOT WITHSTANDING IN ANY OF THESE INCIDENTS IS THE COOLING FAN AND BALL JOINT REPLACED DUE TO RECALL. TRULY THIS CAR HAS BEEN MORE EXPENSIVE THAN ANY OTHER KNOWN TO BE DRIVEN. EVERY TRIP TO THE DEALERSHIP IS EASILY $1000 PLUS. AT THE TIME OF PURCHASE, THE RESEARCH WAS SCANT IN TERMS OF PROBLEMS. I HAVE TRULY BEEN DISMAYED BY VOLVO'S COMMITMENT TO ITS PRODUCT AND IS DESIGN FLAWS AND/OR DEFECTS. AFTER, THE TRANSMISSION WAS CORRECTED AT THE DEALERSHIP, I WENT TO TRADE THE CAR IN---TO PURCHASE ANOTHER CAR. THE DEALERSHIP WHERE I PURCHASED THE CAR BASICALLY WOULD NOT GIVE MONEY ON ITS TRADE. AFTER SEVERAL THOUSAND DOLLARS LATER IN REPAIRS, I AM STILL FUMING OVER A CAR THAT WAS PURCHASED SOLELY FOR THE "HISTORICAL" VOLVO STANDARD AND ITS COMMITMENT TO SAFETY. *JB

NHTSA ODI #10130850

35,000 miles · Feb 3, 2004
Power Train

THE VEHICLE SHUDDERS HORRIBLY WHEN UPSHIFTING FROM 1ST TO 2ND GEAR.*AK

NHTSA ODI #10056396

61,280 miles · Oct 4, 2003
EquipmentPower Train

SIMILAR TO A NHTSA COMPLAINT NUMBER 873996, THIS VEHICLE (2000 VOLVO S-80 T6) SHUT DOWN DURING HIGHWAY DRIVING AT 70 MPH. CONSOLE MESSAGE STATUS INDICATED "ENGINE SYSTEM SERVICE URGENT" AFTER COASTING TO SAFE LOCATION, ENGINE WOULD NOT RE-START UNTIL COOLED. AFTER STARTING, THE MESSAGE STATUS REMAINED THE SAME, BUT CRUISE CONT…

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SIMILAR TO A NHTSA COMPLAINT NUMBER 873996, THIS VEHICLE (2000 VOLVO S-80 T6) SHUT DOWN DURING HIGHWAY DRIVING AT 70 MPH. CONSOLE MESSAGE STATUS INDICATED "ENGINE SYSTEM SERVICE URGENT" AFTER COASTING TO SAFE LOCATION, ENGINE WOULD NOT RE-START UNTIL COOLED. AFTER STARTING, THE MESSAGE STATUS REMAINED THE SAME, BUT CRUISE CONTROL WAS INOPERABLE, AUTOMATIC TRANSMISSION WOULD NOT OPERATE ABOVE 2000 RPM IN BOTH AUTOMATIC -OR- MANUAL MODE. EARLY SYMPTOMS OF THIS PROBLEM MAY HAVE BEEN FALSELY MANIFESTED AS POOR AUTOMATIC TRANSMISSION SHIFTING PERFORMANCE IN 3RD, 4TH, AND OVERDRIVE GEARS. THE SYMPTOMS HAVE PERSISTED UNTIL FAILURE SINCE THE VEHICLE WAS PURCHASED. AS OF 10/4/03, DEALER HAD REPLACED THE ENTIRE ELECTRONIC THROTTLE BODY (CARBURETOR) AT CONSUMER COST OF $926.70 AND RECOMMENDED CRUISE CONTROL MODULE REPLACEMENT ESTIMATED AT $860.00 ORIGINAL VEHICLE HISTORY INCLUDING COMPLETE TRANSMISSION REPLACEMENT AT 9000 MILES IS AVAILABLE FROM OWNER OR DEALER. ADDITIONALLY, THE ELECTRONIC THROTTLE MODULE (CARBURETOR) IS AVAILABLE FOR FAILURE ANALYSIS. *LA COMPLAINT IS AN ADDTO EMAIL CONSUMER LETTER REGARDING AN INTERNET VOQ REQUEST THAT WAS FILED IN REFERENCE TO 2000 VOLVO S80. VOLVO EXPERIENCING ENGINE SURGES. 10041220 IS THE COMPLAINT IN WHICH THIS EMAIL CONSUMER LETTER IS BEING ADDED TO.*MR

NHTSA ODI #10041220

59,460 miles · Sep 12, 2003
Power Train

FAILED TRANSMISSION AND ABS HYDRAULIC CONTROL. *PH

NHTSA ODI #10038785

Official recalls

4

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

00V238000 · Suspension:front:control Arm:upper Ball Joint

Aug 24, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.

Consequence & remedy

Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.

Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.