MY CAR HAS A DESIGN FLAW REGARDING THE AIR INTAKE TUBE. IT PROTRUDES APPROXIMATELY 3" BELOW THE SURFACE OF THE CAR. I HAVE READ ACCOUNTS BY OTHER OWNERS WHO, WHILE PARKING THEIR CARS, GENTLY STRUCK THE CEMENT BLOCK WHILE PULLING INTO A PARKING SPOT. THIS CAUSED THE AIR INTAKE TUBE TO BE FORCED UPWARDS, INTO THE SERPENTINE BEL…
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MY CAR HAS A DESIGN FLAW REGARDING THE AIR INTAKE TUBE. IT PROTRUDES APPROXIMATELY 3" BELOW THE SURFACE OF THE CAR. I HAVE READ ACCOUNTS BY OTHER OWNERS WHO, WHILE PARKING THEIR CARS, GENTLY STRUCK THE CEMENT BLOCK WHILE PULLING INTO A PARKING SPOT. THIS CAUSED THE AIR INTAKE TUBE TO BE FORCED UPWARDS, INTO THE SERPENTINE BELT, CAUSING IT TO JUMP OFF THE TRACK AND ULTIMATELY CAUSE MASSIVE ENGINE DAMAGE TOTALLING OVER $3,000. I HAVE VERIFIED THAT NEW 2002 VOLVO S80'S FEATURE A COMPLETELY REDESIGNED AIR INTAKE TUBE, SIGNALING THE MANUFACTURER'S RECOGNITION OF THE DESIGN FLAW. I CONTACTED MY DEALER, BUT HE WAS UNWILLING TO PERFORM THE SIMPLE OPERATION OF CUTTING THE PROTRUDING TUBE AND SECURING IT AS IT IS NOT A VOLVO-AUTHORIZED REPAIR. I REALLY HOPE THAT NHTSA WILL FORCE VOLVO TO RECALL AFFECTED CARS AND MAKE A SIMPLE MODIFICATION THAT IS PREVENTATIVE AND COULD SAVE OWNERS THOUSANDS OF DOLLARS IN UNNECESARY REPARIS. NLM
NHTSA ODI #767606
Mileage unknown · Dec 14, 2001
Exterior LightingFuel System, GasolinePower Train
WHILE DRIVING 55-60 MPH, BRAKES WERE PULSATING, AFTER APPLYING BRAKES AGAIN NOTICED BRAKES WERE FADING. CONSUMER PULLED OVER AND NOTICED ROTORS WERE RED HOT. DEALER REPLACED FRONT ROTORS AND PADS.*AK THE GAS TANK HAD A DEFECT THAT WOULD CAUSE A VACUUM LEAK. THE FRONT SUSPENSION MAKES A CRACKING NOISE WHEN TURNING DUE TO BALL J…
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WHILE DRIVING 55-60 MPH, BRAKES WERE PULSATING, AFTER APPLYING BRAKES AGAIN NOTICED BRAKES WERE FADING. CONSUMER PULLED OVER AND NOTICED ROTORS WERE RED HOT. DEALER REPLACED FRONT ROTORS AND PADS.*AK THE GAS TANK HAD A DEFECT THAT WOULD CAUSE A VACUUM LEAK. THE FRONT SUSPENSION MAKES A CRACKING NOISE WHEN TURNING DUE TO BALL JOINT FAILURE. THE GEAR SHIFTER SWITCH MAKES LOUD CLICKING NOISE. THE REAR PASSENGER DOOR HANDLE COULD NOT BE OPENED FROM OUTSIDE. AUTOMATIC TRANSMISSION HAD SLIPPAGE AND SHUDDER WHILE UP SHIFTING, CREATING A VEHICLE LOSS OF CONTROL. PASSENGER SIDE REAR SEAT BACKREST CUSHION MAKES NOISE DUE TO LOOSE CLIPS. THE FRONT PASSENGER WINDOW DEVELOPED A WIND NOISE DUE TO DEFECTIVE WINDOW SEALS. DUE TO DESIGN FAULT, THE UPPER TORQUE MOUNT BUSHING CRACKED. THE DRIVER SIDE FRONT HEADLIGHT LENS BROKE. THE CONSUMER IS ASKING FOR A FULL REFUND OF THE ACTUAL PRICE PAID FOR THE VEHICLE OR FOR IT TO BE REPLACED WITH A NEW EQUALLY EQUIPPED VEHICLE. *YH
NHTSA ODI #8000744
Mileage unknown · Oct 18, 2001
Fuel System, Gasoline
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
NHTSA ODI #753380
Mileage unknown · Sep 11, 2000
Fuel System, GasolineSteeringFire
DEALER ADVISED CAR HAD A DEFECTIVE STEERING RACK, WHICH WAS REPLACED ALONG WITH ASSOCIATED "O" RINGS. ELEVEN DAYS AFTER WARRANTY WORK WAS COMPLETED, OWNER WAS DRIVING VEHICLE WHEN THE CAR CAUGHT ON FIRE. FIRE WAS ATTRIBUTED TO A "CRIMPED" O-RING. DEALER REPLACED THE O-RING AND HAS BEEN TEST DRIVING VEHICLE SINCE THEN. THE O-…
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DEALER ADVISED CAR HAD A DEFECTIVE STEERING RACK, WHICH WAS REPLACED ALONG WITH ASSOCIATED "O" RINGS. ELEVEN DAYS AFTER WARRANTY WORK WAS COMPLETED, OWNER WAS DRIVING VEHICLE WHEN THE CAR CAUGHT ON FIRE. FIRE WAS ATTRIBUTED TO A "CRIMPED" O-RING. DEALER REPLACED THE O-RING AND HAS BEEN TEST DRIVING VEHICLE SINCE THEN. THE O-RING HAS CRIMPED AGAIN RECREATING THE SAME SCENARIO. OWNER IS NOW IN THE MIDDLE BETWEEN DEALER AND VOLVO POINTING FINGERS AT EACH OTHER.
NHTSA ODI #731015
Mileage unknown · Aug 24, 2000
Fuel System, GasolineSteering
WHEN VEHICLE TURNS LEFT STEERING WHEEL BINDS UP. STEERING WHEEL DOES NOT ALLOW VEHICLE TO MAKE A FULL LEFT TURN. WHILE ATTEMPTING TO TURN LEFT, VEHICLE WILL GO HALF WAY, AND CONSUMER IS FORCED TO REVERSE AND MOVE STRAIGHT. DEALERSHIP IS UNABLE TO REPRODUCE PROBLEM, AND ISSUE A REMEDY. ALSO, CONSUMER ATTEMPTED TO FILL …
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WHEN VEHICLE TURNS LEFT STEERING WHEEL BINDS UP. STEERING WHEEL DOES NOT ALLOW VEHICLE TO MAKE A FULL LEFT TURN. WHILE ATTEMPTING TO TURN LEFT, VEHICLE WILL GO HALF WAY, AND CONSUMER IS FORCED TO REVERSE AND MOVE STRAIGHT. DEALERSHIP IS UNABLE TO REPRODUCE PROBLEM, AND ISSUE A REMEDY. ALSO, CONSUMER ATTEMPTED TO FILL THE GAS TANK W/ FUEL WHEN IT WAS 3/4 OF A WAY EMPTY. GAS NOZZLE WOULD NOT PUMP THE GAS AS IF THE TANK WAS FULL. SO CONSUMER PULLED THE FUEL PUMP OUT, AND FUEL STARTED TO SQUIRT OUT ON CONSUMER, AND A PUDDLE ON THE FLOOR. *AK
NHTSA ODI #868636
Mileage unknown · Aug 24, 2000
Fuel System, Gasoline
WHILE ATTEMPTING TO FILL THE FUEL TANK (3/4 EMPTY, 112 DEGREES F), THE TANK WOULD NOT ACCEPT FUEL. I REMOVED THE NOZZLE TO SEE IF THE FILLER WAS OBSTRUCTED, AND A GEYSER OF PRESSURIZED GASOLINE WAS EJECTED FROM THE FILLER NECK LASTING ABOUT FIVE SECONDS, AND DRENCHING MY CLOTHING AND THE GROUND IN A PUDDLE OF GASOLINE. FORTUNA…
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WHILE ATTEMPTING TO FILL THE FUEL TANK (3/4 EMPTY, 112 DEGREES F), THE TANK WOULD NOT ACCEPT FUEL. I REMOVED THE NOZZLE TO SEE IF THE FILLER WAS OBSTRUCTED, AND A GEYSER OF PRESSURIZED GASOLINE WAS EJECTED FROM THE FILLER NECK LASTING ABOUT FIVE SECONDS, AND DRENCHING MY CLOTHING AND THE GROUND IN A PUDDLE OF GASOLINE. FORTUNATELY THERE WERE NO IGNITION SOURCES PRESENT .
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Consequence & remedy
Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Consequence & remedy
Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
ON SOME PASSENGER VEHICLES, CERTAIN ELECTRIC COOLING FANS COULD BE INADEQUATE IN A HOT CLIMATE. UNDER CERTAIN CIRCUMSTANCES, EXCESSIVE HEAT COULD BE GENERATED.
Consequence & remedy
Consequence: SHOULD THIS OCCUR, THE ENGINE COOLING FAN COMPONENTS COULD OVERHEAT AND CAUSE THE MELTING OF ELECTRICAL CONNECTIONS AND ADJACENT COMPONENTS, INCREASING THE LIKELIHOOD OF A FIRE.
Remedy: DEALERS WILL REPLACE THE ENGINE COOLING FAN. OWNER NOTIFICATION BEGAN APRIL 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO AT 1-800-458-1552.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.
Consequence & remedy
Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.
Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
EA05021 · Throttle Control Malfunction
Opened Dec 6, 2005 · Closed Dec 12, 2006
Status: closed (inferred from source dates) · Vehicle Speed Control
ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.
PE05041 · Throttle Control Malfunction
Opened Jul 26, 2005 · Closed Dec 7, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control
PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.
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