NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
26 reportsClear category filter105,000 miles · Nov 23, 2011
Fuel System, Gasoline
TL* THE CONTACT OWNS A 1999 VOLVO S80. WHILE THE VEHICLE WAS PARKED THE CONTACT SMELLED A STRONG FUEL ODOR IN THE VEHICLE. THE SMELL WAS COMING FROM THE REAR END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THE FUEL PUMP WAS FRACTURED AND HAD TO BE REPLACED. THE VEH…
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TL* THE CONTACT OWNS A 1999 VOLVO S80. WHILE THE VEHICLE WAS PARKED THE CONTACT SMELLED A STRONG FUEL ODOR IN THE VEHICLE. THE SMELL WAS COMING FROM THE REAR END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THE FUEL PUMP WAS FRACTURED AND HAD TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 105,000.
NHTSA ODI #10436884
70,000 miles · Jul 25, 2011
Fuel System, Gasoline
TL* THE CONTACT OWNS A 1999 VOLVO S80. WHILE DRIVING APPROXIMATELY 60 MPH THE VEHICLE SUDDENLY STALLED. THE CONTACT STATED THE FUEL GAUGE DID NOT READ EMPTY AT THE TIME THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE APPROXIMATE FAILURE MILEAGE WAS 70,000. UPDATED 8/29/11 *CN THE CONSUME…
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TL* THE CONTACT OWNS A 1999 VOLVO S80. WHILE DRIVING APPROXIMATELY 60 MPH THE VEHICLE SUDDENLY STALLED. THE CONTACT STATED THE FUEL GAUGE DID NOT READ EMPTY AT THE TIME THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE APPROXIMATE FAILURE MILEAGE WAS 70,000. UPDATED 8/29/11 *CN THE CONSUMER STATED A RECALL WAS ISSUED REGARDING DEFECTIVE FUEL PUMPS. HOWEVER, HER VEHICLE WAS NOT INCLUDED IN THE RECALL. THE DEALER WAS UNABLE TO DETERMINE WHAT CAUSED THE VEHICLE TO STALL. UPDATED 09/28/11
NHTSA ODI #10414964
90,326 miles · Apr 4, 2011
Fuel System, Gasoline
HELLO, I RECENTLY PURCHASED USED "99 VOLVO S80 T6 - VIN [XXX]. A FRIEND WAS STANDING NEXT TO MY PARKED CAR LAST WEEK, STARTED TO LIGHT A CIGARETTE, AND I STOPPED HIM BECAUSE I SMELLED A STRONG GASOLINE VAPOR. LOOKING UNDER THE CAR, THERE WAS WHAT LOOKED TO BE ABOUT 2 CUPS OF RAW GAS ABOUT 1/2' IN AND IN FRONT OF THE PASSENGER…
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HELLO, I RECENTLY PURCHASED USED "99 VOLVO S80 T6 - VIN [XXX]. A FRIEND WAS STANDING NEXT TO MY PARKED CAR LAST WEEK, STARTED TO LIGHT A CIGARETTE, AND I STOPPED HIM BECAUSE I SMELLED A STRONG GASOLINE VAPOR. LOOKING UNDER THE CAR, THERE WAS WHAT LOOKED TO BE ABOUT 2 CUPS OF RAW GAS ABOUT 1/2' IN AND IN FRONT OF THE PASSENGER REAR TIRE. ASIDE FROM THE OBVIOUS LOSS OF A VEHICLE, WE COULD VERY EASILY HAVE BECOME A BURN STATISTIC OR WORSE, AND THAT LIKELY WOULD EXTEND TO ALL OF THE HE OTHER PEOPLE WHO WERE STANDING NEARBY. AT THE TIME. AN INTERNET SEARCH FOR "VOLVO S80 FUEL LEAK" THAT EVENING YIELDED MULTIPLE RESULTS THAT INDICATED THIS IS COMMONLY REPORTED PROBLEM ON ALL S-80 MODELS, AND THAT A RECALL WAS IN EFFECT FOR 2002 AND NEWER VEHICLES TO REPLACE THE FUEL PUMP DUE TO FAILURE WITH HAIRLINE CRACKS IN THE NOZZLE CONNECTING TO THE RETURN LINE, CAUSING A LOT OF FUEL TO SPRAY UNDER THE CAR BELOW THE REAR SEAT, SINCE THE RETURN LINE IS UNDER HIGH PRESSURE AT ALL TIMES. HERE IS BUT ONE LINK ON THIS SAFETY PROBLEM AND RECALL - HTTP://WWW.MATTHEWSVOLVOSITE.COM/FORUMS/VIEWTOPIC.PHP?F=11&T=25517. UPON OPENING THE ACCESS PANEL TO VIEW THE TOP OF THE FUEL PUMP, IT WAS CLEARLY EVIDENT THAT MY CAR HAS THE EXACT SAME PROBLEM AS DESCRIBED IN THE RECALL NOTICE. I CALLED VOLVO CUSTOMER SERVICE (800 458 1552) AND WAS TOLD THERE ARE NO ACTIVE RECALLS MATCHING MY VIN. I PUSHED ABOUT THE RECALL AND THEY FINALLY AGREED IT IS A WELL KNOWN PROBLEM BUT THE RECALL DOESN'T APPLY TO 99-01 MODELS, EVEN THOUGH THEY ALSO AGREED THAT THEY USE EXACTLY THE SAME PUMP AND CONFIGURATION. I WAS ALSO TOLD THAT VOLVO DOESN'T HAVE A PHONE NUMBER FOR NHTSA! SOMEONE IS GOING TO GET SERIOUSLY INJURED OR KILLED BECAUSE OF THIS CATASTROPHIC FUEL SYSTEM FAILURE, SO PLEASE, PLEASE, PLEASE, EXPAND THIS RECALL FOR ALL YEARS AND MODELS OF VOLVO THAT USE THIS KNOWN DEFECTIVE COMPONENT. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10394198
107,396 miles · Dec 23, 2009
Fuel System, GasolineVehicle Speed Control
TL*THE CONTACT OWNED A 1999 VOLVO S80. THE CONTACT STATED THAT THERE WAS A FUEL LEAKING INTO THE AIR VENTILATION SYSTEM. THE VEHICLE WAS TAKEN TO THE DEALER TO BE REPAIRED; HOWEVER, THERE ARE NO EXISTING RECALLS OR RELATED WARRANTIES. THE CONTACT IS RESPONSIBLE FOR THE REPAIR COSTS. THERE WAS ALSO A PROBLEM WITH THE THROTTLE BOD…
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TL*THE CONTACT OWNED A 1999 VOLVO S80. THE CONTACT STATED THAT THERE WAS A FUEL LEAKING INTO THE AIR VENTILATION SYSTEM. THE VEHICLE WAS TAKEN TO THE DEALER TO BE REPAIRED; HOWEVER, THERE ARE NO EXISTING RECALLS OR RELATED WARRANTIES. THE CONTACT IS RESPONSIBLE FOR THE REPAIR COSTS. THERE WAS ALSO A PROBLEM WITH THE THROTTLE BODY. THE FAILURE MILEAGE WAS 107,396.
NHTSA ODI #10296838
178,900 miles · Jul 13, 2009
Fuel System, Gasoline
WE LIVE IN A MOUNTAINOUS RURAL AREA AND I WAS GOING GROCERY SHOPPING IN THE AFTERNOON. MY CAR SEEMED TO BE RUNNING FINE. AFTER I BUCKLED MY TWO CHILDREN INTO THEIR CARSEATS AND LOADED MY CAR WITH MY BAGS OF GROCERIES, THE CAR DIDN'T HAVE THE POWER TO GET OUT OF THE PARKING LOT. IT WOULDN'T ACCELERATE. I PUT IT IN 1ST GEAR AND IT…
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WE LIVE IN A MOUNTAINOUS RURAL AREA AND I WAS GOING GROCERY SHOPPING IN THE AFTERNOON. MY CAR SEEMED TO BE RUNNING FINE. AFTER I BUCKLED MY TWO CHILDREN INTO THEIR CARSEATS AND LOADED MY CAR WITH MY BAGS OF GROCERIES, THE CAR DIDN'T HAVE THE POWER TO GET OUT OF THE PARKING LOT. IT WOULDN'T ACCELERATE. I PUT IT IN 1ST GEAR AND IT WAS NOT REVVING UP. I MANAGED TO GET ON THE MAIN ROAD AND BEFORE AN UPHILL GRADE, I KNEW THAT THE CAR WAS UNSAFE TO GO AND IT WOULDN'T MAKE IT UP THE HILL. I STOPPED ON THE SIDE OF THE ROAD, BARELY ENOUGH ROOM FOR ME TO PULL OVER. I CALLED MY HUSBAND TO COME GET ME AND THE KIDS. HE WAS ON HIS WAY. CARS WERE SPEEDING PAST US AND I DIDN'T FEEL WE WERE IN A SAFE PLACE. I THOUGHT I SHOULD TRY TO MOVE THE CAR TO SOMEONE'S DRIVEWAY AND GET OFF THE MAIN ROAD. AFTER SOME TIME PASSED, I STARTED THE CAR AGAIN, IT WAS REVVING. I TOOK A CHANCE TO MAKE IT UP THE HILL. I CALLED MY HUSBAND AND TOLD HIM OUR ROUTE. WE MADE IT HOME. I REMEMBERED THAT WE RECEIVED A RECALL NOTICE DATED MARCH 16, 2009. I PULLED IT OUT OF THE GLOVE COMPARTMENT AND CALLED TURNER VOLVO TO ARRANGE TO HAVE IT FIXED. THEY TOLD ME THAT THE TIMEFRAME HAD EXPIRED 5 MONTHS AGO, EVEN THOUGH WE ARE UNDER 200,000 MILES. WHEN I RESEARCHED THIS RECALL, I REALIZED HOW FLIMSY IT IS. YES THE SOFTWARE FOR THIS CAR WAS INSTALLED 7/28/06 BY THE 1ST OWNER, BUT THE THROTTLE WASN'T FAILING SO THEY DIDN'T FIX IT IN 2006. VOLVO CARS OF N.A. SAID IT IS ONLY REPAIRED WHEN IT FAILS. SO HERE WE ARE IN 2009 AND THIS FAILED PART WASN'T FIX IN 2006? ME AND MY CHILDREN WERE STRANDED ON A HOT JULY DAY ON A RURAL ROAD. VOLVO KNOWS THIS IS AN EMERGENCY ISSUE, YET THEY HAVE NOT AND WILL NOT PROACTIVELY FIX IT. IN THIS RECALL #155, IT SAYS THAT "THIS CONDITION COULD CAUSE AN UNSAFE SITUATION AND POSSIBLY A CRASH." RECALL #155 NEEDS TO HAVE MORE TEETH IN IT. THEY HAVE TO FIX IT. MY SISTER BOUGHT OUR S70 FROM US AND I HAVE WARNED HER ABOUT THIS SITUATION SO THAT SHE DOESN'T WIND UP IN DANGER. *TR
NHTSA ODI #10276559
100,031 miles · Jun 6, 2008
Fuel System, Gasoline
INVESTIGATED GASOLINE ODOR IN/AROUND CAR. RESULTING INSPECTION FOUND SIGNIFICANT GAS LEAK ON TOP SIDE OF FUEL TANK - PASSENGER SIDE. FURTHER INSPECTION BY REPAIR SHOP REVEALED CRACKED FUEL PUMP FITTING THAT WHEN POWERED SPRAYED FUEL ON UNDERSIDE OF VEHICLE. FUEL SPRAY / VAPORS WERE REACHING CLOSE TO IF NOT IN CONTACT WITH HOT…
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INVESTIGATED GASOLINE ODOR IN/AROUND CAR. RESULTING INSPECTION FOUND SIGNIFICANT GAS LEAK ON TOP SIDE OF FUEL TANK - PASSENGER SIDE. FURTHER INSPECTION BY REPAIR SHOP REVEALED CRACKED FUEL PUMP FITTING THAT WHEN POWERED SPRAYED FUEL ON UNDERSIDE OF VEHICLE. FUEL SPRAY / VAPORS WERE REACHING CLOSE TO IF NOT IN CONTACT WITH HOT EXHAUST COMPONENTS. IN ADDITION TO DANGERS (TO VEHICLE OCCUPANTS) RELATED TO INHALATION OF GAS FUMES THIS FAILURE RESULTING IN A CRITICAL AND POTENTIALLY CATASTROPHIC RISK OR FIRE/EXPLOSION. REPAIR INVOLVED REPLACEMENT OF FUEL PUMP ASSEMBLY, APPROXIMATELY $700. BOTTOM LINE - THIS IS A COMPLETELY UNACCEPTABLE FAILURE AT ANY MILEAGE AND COULD HAVE RESULTED IN INJURY OR LOSS OF LIFE. FURTHER, IT APPEARS THAT THIS IS NOT AN ISOLATED ISSUE (FROM READING OTHER COMPLAINTS FILED WITH NHTSA) AND ONE THAT MUST BE IMMEDIATELY ADDRESSED TO PREVENT FURTHER FAILURE(S) WITH SIGNIFICANT POTENTIAL FOR LOSS OF LIFE. OLD PART IS AVAILABLE FOR INSPECTION UPON REQUEST. *TR
NHTSA ODI #10230174
Mileage unknown · Mar 15, 2006
Engine And Engine CoolingFuel System, GasolinePower Train
1999 VOLVO S80 T6 3/08/06 REPLACED TRANSMISSION ( 75,000 MILES) ( $4,800) 08/05 REPLACE RADIATOR 08/05 REPLACED ETM 04 - REPLACED FRONT SUSPENSION / SWAY BARS / STRUTS/ ETC.. VOLVO UNDER ENGINEERED THE FRONT END OF THIS CAR AND IF YOU GO TO WEB BLOGS IT IS IN ALMOST EVERY 1999 - 2000 S-80 VEHICLE... ITS DISGUSTING THAT …
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1999 VOLVO S80 T6 3/08/06 REPLACED TRANSMISSION ( 75,000 MILES) ( $4,800) 08/05 REPLACE RADIATOR 08/05 REPLACED ETM 04 - REPLACED FRONT SUSPENSION / SWAY BARS / STRUTS/ ETC.. VOLVO UNDER ENGINEERED THE FRONT END OF THIS CAR AND IF YOU GO TO WEB BLOGS IT IS IN ALMOST EVERY 1999 - 2000 S-80 VEHICLE... ITS DISGUSTING THAT THIS CAR IS ALLOWED TO CONTINUE OR FORD/ VOLVO ISN'T HELD LIABLE...*JB
NHTSA ODI #10152819
62,208 miles · Oct 14, 2005
Fuel System, Gasoline
FUEL ODOR IN VEHICLE, AND FUEL LEAKING UNDER VEHICLE. FUEL PUMP ASSEMBLY HAS STRESS CRACKED AT FUEL PRESSURE LINE. FUEL PUMP ASSEMBLY REQUIRED TO REPAIR LEAK. REPLACED FUEL PUMP. *JB
NHTSA ODI #10139681
100,575 miles · Sep 22, 2005
Fuel System, Gasoline
(1) ON MORE THAN ONE OCCASION THE VOLVO S80 HAS HAD SHUTTERING OF THE ENGINE AT IDLE. (2) ON MORE THAN ONE OCCASION THE VOLVO S80 HAS PLACED THE OCCUPANTS AT RISK OF BODILY INJURY DUE TO THE LOSS OF POWER AND SUDDEN ACCELERATION IN HIGH TRAFFIC SITUATIONS. (3) THE VOLVO S80 HAS BEEN TO THE DEALER ON TWO OCCASIONS - THE FIRST OCC…
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(1) ON MORE THAN ONE OCCASION THE VOLVO S80 HAS HAD SHUTTERING OF THE ENGINE AT IDLE. (2) ON MORE THAN ONE OCCASION THE VOLVO S80 HAS PLACED THE OCCUPANTS AT RISK OF BODILY INJURY DUE TO THE LOSS OF POWER AND SUDDEN ACCELERATION IN HIGH TRAFFIC SITUATIONS. (3) THE VOLVO S80 HAS BEEN TO THE DEALER ON TWO OCCASIONS - THE FIRST OCCASION, I BELIEVE THE THROTTLE BODY COMPONENTS WERE CLEANED AND THE WARNING LIGHT RESET - THE SECOND AND LATEST VISIT, ON SEPT 21, I WAS INFORMED THAT THE THROTTLE BODY NEEDED TO BE REPLACED AT AN APPROXIMATE COST OF $850 AND THAT MY ABS BRAKE MODULE ALSO NEEDED TO BE REPLACED AT AN APPROXIMATE COST OF $830.*JB
NHTSA ODI #10137272
139,000 miles · Sep 5, 2005
Fuel System, Gasoline
VEHICLE LOSES ALL POWER AT HIGHWAY SPEEDS. FEELS LIKE IT STALLS OUT OR SUDDENLY RUNS OUT OF GAS. *JB
NHTSA ODI #10135330
Official recalls
4Nov 15, 2006
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Consequence & remedy
Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Sep 13, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Consequence & remedy
Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Apr 7, 2002
ON SOME PASSENGER VEHICLES, CERTAIN ELECTRIC COOLING FANS COULD BE INADEQUATE IN A HOT CLIMATE. UNDER CERTAIN CIRCUMSTANCES, EXCESSIVE HEAT COULD BE GENERATED.
Consequence & remedy
Consequence: SHOULD THIS OCCUR, THE ENGINE COOLING FAN COMPONENTS COULD OVERHEAT AND CAUSE THE MELTING OF ELECTRICAL CONNECTIONS AND ADJACENT COMPONENTS, INCREASING THE LIKELIHOOD OF A FIRE.
Remedy: DEALERS WILL REPLACE THE ENGINE COOLING FAN. OWNER NOTIFICATION BEGAN APRIL 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLVO AT 1-800-458-1552.
Aug 24, 2000
VEHICLE DESCRIPTION: PASSENGER VEHICLES. OVER TIME, THE BALL JOINT BETWEEN THE FRONT WHEEL KING PIN AND THE SUSPENSION LINK ARM, CAN EXPERIENCE INCREASED LOOSENESS.
Consequence & remedy
Consequence: THIS CONDITION COULD AFFECT THE BALL JOINT'S DURABILITY AND PERFORMANCE.
Remedy: DEALERS WILL REPLACE BOTH FRONT BALL JOINTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA05021 · Throttle Control Malfunction
Opened Dec 6, 2005 · Closed Dec 12, 2006
Status: closed (inferred from source dates) · Vehicle Speed Control
ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.
PE05041 · Throttle Control Malfunction
Opened Jul 26, 2005 · Closed Dec 7, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control
PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.