NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
223 reports45,000 miles · Aug 2, 2006
Fuel System, Gasoline
DT*: THE CONTACT STATED THE VEHICLE LEAKED GASOLINE BEHIND THE REAR PASSENGER WHEEL WHERE THE FUEL TANK WAS LOCATED. THE DEALERSHIP AND AN INDEPENDENT REPAIR SHOP INFORMED THE CONTACT THIS WAS A COMMON PROBLEM WITH THE VOLVO FUEL PUMPS. THE DEALER DETERMINED THAT A PART ON THE TOP OF FUEL PUMP FRACTURED WHICH CAUSED THE FUEL P…
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DT*: THE CONTACT STATED THE VEHICLE LEAKED GASOLINE BEHIND THE REAR PASSENGER WHEEL WHERE THE FUEL TANK WAS LOCATED. THE DEALERSHIP AND AN INDEPENDENT REPAIR SHOP INFORMED THE CONTACT THIS WAS A COMMON PROBLEM WITH THE VOLVO FUEL PUMPS. THE DEALER DETERMINED THAT A PART ON THE TOP OF FUEL PUMP FRACTURED WHICH CAUSED THE FUEL PUMP TO LEAK FUEL.
NHTSA ODI #10164185
53,000 miles · Jul 31, 2006
Engine And Engine CoolingPower TrainVehicle Speed Control
AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT T…
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AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT THE FAULT CODE WAS RELATED TO MY TRANSMISSION AND THAT I NEED A SOFTWARE UPGRADE TO MY TCM (TRANSMISSION CONTROL MODULE). IF THE FAULT CODE RETURNED AFTER THE UPGRADE, MY TRANSMISSION WOULD HAVE TO BE REPLACED. AND THAT MOST LIKELY (99.9%) THE SOFTWARE UPGRADE WOULD CORRECT THE PROBLEM. IN ADDITION, I HAD TO PAY $340 FOR THE SOFTWARE UPGRADE BECAUSE I WAS 6 MONTHS / 3,000 MILES OUT OF WARRANTY AND SOFTWARE ISSUES WHERE NOT COVERED BY THE EXTENDED WARRANTY (3RD PARTY - EASYCARE -[VIA FORD]). A FEW WEEKS LATER (3/5/06), THE CHECK ENGINE COMES ON AGAIN AND THE DRIVABILITY DETERIORATES RAPIDLY ON MY TRIP HOME FROM WORK. HIGH RPM'S - LITTLE POWER - ABRUPT SHIFTING. FORTUNATELY, I WAS CLOSE TO HOME (WITHIN 1 MILE). IT FELT LIKE THE TRANSMISSION FELL APART. I BROUGHT IT TO THE DEALER (3/8/06), AFTER TWO DAYS OF 'TESTING', I'M TOLD THE ETM WAS REPLACED AT NO CHARGE AND TO COME PICK UP THE CAR. I PICKED IT UP AND COULD NOT LEAVE THE DEALER DRIVEWAY. THEY APOLOGIZED PROFUSELY AND SAID THE ETM WAS REPLACED BUT NOTICED THAT THERE IS STILL A PROBLEM. AFTER A FEW DAYS OF TROUBLESHOOTING BY THE DEALER, I WAS INFORMED THAT THE CAR NEEDED A NEW TRANSMISSION (AND I HAD TO PAY AN ADDITIONAL $200 FOR EXTENDED WARRANTY CO-PAY). *NM
NHTSA ODI #10164035
100,400 miles · Jul 31, 2006
Fuel System, Gasoline
2001 VOLVO S60 T5, 100,800 MILES. THE FOLLOWING CONDITION HAS BEEN INTERMITTENT OVER THE LAST MONTH OR SO, BUT IS NOW CONSISTENT TO THE POINT TO BE ABLE TO BE LOCATED. WE ARE EXPERIENCING EXTREME GASOLINE ORDER WITHIN AND AROUND THE VEHICLE IN HOTTER WEATHER (>90F). LIVING IN PHOENIX SUMMER VEHICLE TEMPS EXCEED 110F ON A DAIL…
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2001 VOLVO S60 T5, 100,800 MILES. THE FOLLOWING CONDITION HAS BEEN INTERMITTENT OVER THE LAST MONTH OR SO, BUT IS NOW CONSISTENT TO THE POINT TO BE ABLE TO BE LOCATED. WE ARE EXPERIENCING EXTREME GASOLINE ORDER WITHIN AND AROUND THE VEHICLE IN HOTTER WEATHER (>90F). LIVING IN PHOENIX SUMMER VEHICLE TEMPS EXCEED 110F ON A DAILY BASIS. WHEN CONTACTING LOCAL VOLVO DEALER, THE SERVICE WRITER STATED THAT HE IS SEEING A LOT OF FAILURES OF THE FUEL PUMP WHICH VENTS FUMES AT HIGHER TEMPERATURES. FUEL PUMP STILL OPERATES FINE. A QUICK SEARCH OF THE INTERNET INDICATE THAT THIS ISSUE IS BECOMING MORE COMMON. WE NOW LEAVE THE VEHICLE OUTSIDE OF THE GARAGE FOR FEAR OF AN EXPLOSION IGNITED BY THE HOMES' HOT WATER HEATER. QUOTED REPAIR IS $612. VEHICLE DESIGN SHOULD PROTECT THE CONSUMER FROM FLAMMABLE VAPOR FROM THE GAS TANK WELL BEYOND 5 YEARS. PLEASE ADVISE ME IF OTHER VOLVO OWNERS HAVE ALSO REPORTED THIS CONDITION. THANK YOU. *JB
NHTSA ODI #10164004
54,000 miles · Jul 14, 2006
Electrical System
I BOUGHT THIS USED 2001 VOLVO S60 WITH 54K ON IT. FOUND OUT THAT HAS THIS PROBLEM OF COMPUTER SHUTTING DOWN WITH NO WARNINGS AND THERE'S ONLY POWER TO RADIO AND THE A/C FAN...NO SIGNALS NO INSTRUMENT PANEL AND NOTHING WORKED. THERE WAS ALL THESE MESSAGES SAYING BRAKE FAILURE, EMISSION CONTROL FAILURE AND SRS FAILURE MESSAGE. EN…
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I BOUGHT THIS USED 2001 VOLVO S60 WITH 54K ON IT. FOUND OUT THAT HAS THIS PROBLEM OF COMPUTER SHUTTING DOWN WITH NO WARNINGS AND THERE'S ONLY POWER TO RADIO AND THE A/C FAN...NO SIGNALS NO INSTRUMENT PANEL AND NOTHING WORKED. THERE WAS ALL THESE MESSAGES SAYING BRAKE FAILURE, EMISSION CONTROL FAILURE AND SRS FAILURE MESSAGE. ENGINE RAN AS LONG AS IT WAS ON, ONCE TURNED OFF WOULD NOT START AGAIN. THE CAR COMPUTER RESETS BY ITSELF IN ABOUT 10-15 MINUTES. TOOK IT TO VOLVO DEALER TWO TIMES EXPLAINING THE DETAILS. THEY DID A SOFTWARE UPGRADE, CLEARED THE CODES AND RESET THE COMPUTER. BOTH TIMES, THE CAR WORKED FOR A WHILE BUT HAPPENED AGAIN. TWO DAYS AGO HAPPENED IN THE FREEWAY AND I ALMOST HAD A CRASH (NO SIGNALS AND ALSO COULDN'T OPEN WINDOWS TO HAND SIGNAL). I FEEL LIKE THEY ARE AWARE OF THE PROBLEM, BUT DON'T WANT THE CONSUMER TO KNOW ABOUT IT SO THEY KEEP DOING THE CHEAP FIX OF CLEARING CODE UNTIL NEXT TIME. I'M REALLY CONCERNED ABOUT THE SAFETY OF THE CAR NOW ESPECIALLY IN THE FREEWAY. *JB
NHTSA ODI #10162408
Mileage unknown · Jun 17, 2006
Fuel System, GasolineStructure
WHILE AT THE GAS STATION TO FUEL UP, THE GAS CAP DOOR HINGE BROKE AND THE DOOR FELL OFF . *NM
NHTSA ODI #10160062
63,000 miles · Jun 12, 2006
Suspension
DT*: THE CONTACT STATED WHILE TRAVELING 10 MPH, THE FRONT DRIVER SIDE WHEEL DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR SHOP. THE REPAIR SHOP DETERMINED THE BOLT FOR THE LOWER BALL JOINT SHEARED OFF CAUSING THE SEPARATION. THE BOLT, FENDER, TIRE, AND RIM NEEDS TO BE REPLACED.
NHTSA ODI #10159645
Mileage unknown · Jun 7, 2006
Engine And Engine CoolingExterior Lighting
2001 VOLVO S60 STALLED WHILE ON A MAJOR FREEWAY. *KB THE TURN SIGNAL BULBS NEEDED TO BE REPLACED. THE MASS AIR FLOW HAD NOT BEEN CLEANED. *JB
NHTSA ODI #10160508
46,000 miles · Apr 5, 2006
Fuel System, Gasoline
NOTICED A GAS SMELL OUTSIDE CAR, COMING FROM REAR OF CAR. CAR WAS UNDER WARRANTY, SO WE RETURNED IT TO THE DEALER. THE DEALER TOOK SEVERAL ATTEMPTS TO REMEDY THE PROBLEM. FINALLY, THE DEALER DISCOVERED AND INFORMED US THAT THE GAS TANK HAD A CRACK AND THE GASOLINE WAS LEAKING FROM THE CRACK. AFTER PART WAS REPLACED, THE GAS SMEL…
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NOTICED A GAS SMELL OUTSIDE CAR, COMING FROM REAR OF CAR. CAR WAS UNDER WARRANTY, SO WE RETURNED IT TO THE DEALER. THE DEALER TOOK SEVERAL ATTEMPTS TO REMEDY THE PROBLEM. FINALLY, THE DEALER DISCOVERED AND INFORMED US THAT THE GAS TANK HAD A CRACK AND THE GASOLINE WAS LEAKING FROM THE CRACK. AFTER PART WAS REPLACED, THE GAS SMELL WENT AWAY. PROBLEM WAS FIXED FOR A FEW MONTHS, AND NOW GAS SMELL HAS RETURNED. CAR IS CURRENTLY AT DEALER AWAITING ANOTHER REPAIR. WHILE THERE HAS BEEN NO FIRE ASSOCIATED WITH THIS PROBLEM, WE ARE, OF COURSE, VERY AFRAID THAT THERE WILL BE A FIRE. THE GAS TANK IS ABOVE THE EXHAUST, SO WE ARE CONCERNED THAT GAS MIGHT DRIP OR SPLASH ON HOT COMPONENTS. DEALER INFORMED US THAT HE HAS SEEN SEVERAL OTHER CARS WITH THIS SAME PROBLEM. I DO NOT HAVE THE INFORMATION ON THOSE OTHER CARS. HOWEVER, THIS APPEARS TO BE A TREND. (DEALER IN QUESTION IS CROWN VOLVO OF CHAPEL HILL, NORTH CAROLINA 919-929-0242). *NM
NHTSA ODI #10154579
76,000 miles · Mar 7, 2006
Vehicle Speed Control
DT*: THE CONTACT STATED WHILE TRYING TO ACCELERATE TO HIGHWAY SPEEDS, THE VEHICLE STALLED THREE TIMES. THE VEHICLE WAS TRAVELING 30-40 MPH EACH TIME. THE VEHICLE WAS PULLED OVER; THE BATTERY WAS DISCONNECTED, AND THEN RECONNECTED. THE VEHICLE RESTARTED AFTER THE COMPUTER RESET. ALSO, THE VEHICLE WOULD ACCELERATE WHEN THE AC…
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DT*: THE CONTACT STATED WHILE TRYING TO ACCELERATE TO HIGHWAY SPEEDS, THE VEHICLE STALLED THREE TIMES. THE VEHICLE WAS TRAVELING 30-40 MPH EACH TIME. THE VEHICLE WAS PULLED OVER; THE BATTERY WAS DISCONNECTED, AND THEN RECONNECTED. THE VEHICLE RESTARTED AFTER THE COMPUTER RESET. ALSO, THE VEHICLE WOULD ACCELERATE WHEN THE ACCELERATOR PEDAL HAD BEEN RELEASED. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE ECM MODULE WAS REPLACED. THERE HAVE BEEN NO FURTHER PROBLEMS.
NHTSA ODI #10152091
Mileage unknown · Mar 2, 2006
Wheels
ON TWO FAMILY-OWNED VOLVO S60 T5'S, ALL THE WHEEL BOLTS HAVE RUSTED (20 PER CAR, 40 TOTAL) TO THE POINT WHERE ON ONE CAR THE WHEEL BOLTS COULD NOT BE REMOVED TO CHANGE THE TIRE IN AN EMERGENCY SITUATION. ALL 2001 S60/V70/V70XC MODELS SEEM TO HAVE THIS PROBLEM WITH WHEEL BOLTS RUSTING. *NM
NHTSA ODI #10151627
Official recalls
8Sep 30, 2021
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Nov 4, 2020
Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.
Consequence & remedy
Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.
Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.
Nov 8, 2010
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence & remedy
Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.
Dec 18, 2009
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.
Consequence & remedy
Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Apr 5, 2007
ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Nov 15, 2006
ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.
Consequence & remedy
Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.
Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Sep 13, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.
Consequence & remedy
Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
Aug 1, 2003
CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE06053 · Fuel Pump Leakage
Opened Nov 15, 2006 · Closed Apr 5, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline:storage:tank Assembly
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
Fuel System, Gasoline
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED
EA05021 · Throttle Control Malfunction
Opened Dec 6, 2005 · Closed Dec 12, 2006
Status: closed (inferred from source dates) · Vehicle Speed Control
ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.
PE05041 · Throttle Control Malfunction
Opened Jul 26, 2005 · Closed Dec 7, 2005
Status: closed (inferred from source dates) · Vehicle Speed Control
PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.
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