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2001 Volvo S60

Owner reports · Recalls · Investigations

More warning signs than most S60 years

Owner complaints for the 2001 Volvo S60 are substantially higher than the model-year median of 20.5.

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When problems were reported

Mileage at the reported incident

178 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports5 fire reports2 injury reports

Vehicle Speed Control complaints

42 reports
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Mileage unknown · Dec 13, 2009
Fuel System, GasolineVehicle Speed Control

2001 VOLVO S60 - GAS LEAK FROM ABOVE THE FUEL TANK. STRONG GAS ODOR, DISCOVERED FUEL DRIPPING DOWN SIDE OF TANK UNDER VEHICLE ON PASSENGER'S SIDE. DROVE FOR AT LEAST 2 WEEKS OR MORE BEFORE I FIGURED OUT IT WAS MY CAR THAT CREATING THAT GAS SMELL AT LIGHTS (ONLY NOTICED WHEN WINDOW WAS DOWN). UNTIL VEHICLE BEGAN LEAKING A LOT OF…

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2001 VOLVO S60 - GAS LEAK FROM ABOVE THE FUEL TANK. STRONG GAS ODOR, DISCOVERED FUEL DRIPPING DOWN SIDE OF TANK UNDER VEHICLE ON PASSENGER'S SIDE. DROVE FOR AT LEAST 2 WEEKS OR MORE BEFORE I FIGURED OUT IT WAS MY CAR THAT CREATING THAT GAS SMELL AT LIGHTS (ONLY NOTICED WHEN WINDOW WAS DOWN). UNTIL VEHICLE BEGAN LEAKING A LOT OF GAS AND ODOR WAS OVER POWERING. WAS TOLD VOLVO'S "EXTENDED WARRANTY" WOULD NOT COVER THE DEFECTIVE FUEL PUMP BECAUSE THE "EXTENDED WARRANTY" WAS ONLY FOR 10 YEARS OR 150,000 MILES. HAD VEHICLE REPAIRED AT MY EXPENSE. ONE DAY AFTER REPAIR AN EVEN WORSE GAS LEAK APPEARED UNDER VEHICLE ON DRIVER'S SIDE ABOVE REAR GAS TANK. NOT RESOLVED AS OF DATE OF COMPLAINT. PUDDLE OF GAS UNDER VEHICLE. GAS ODOR STRONG REALLY AFRAID TO DRIVE IT BACK TO THE MECHANIC. ADDITIONAL COMPLAINT: INTERMITTENT LURCHING OR SURGING OF SAME VOLVO S60 AT LOW SPEEDS SHORTLY AFTER STARTING. IT LUNGES FORWARD AND THEN PULLS BACK WITH NO DEPRESSING OF ACCELERATOR. IT IS A MANUAL TRANSMISSION SO THE LURCHING IS VERY ALARMING CONSIDERING NO ADDITIONAL DEPRESSION OF THE ACCELERATOR IS HAPPENING WHEN IT RANDOMLY LUNGES FORWARD. USUALLY STOPS LUNGING AFTER 10 MINUTES OF DRIVING. *TR

NHTSA ODI #10295479

157,430 miles · Mar 23, 2009
Vehicle Speed Control

INTERMITTENT FAILURE OF ELECTRONIC THROTTLE IN 2001 VOLVO S60. FORTUNATELY OCCURRED IN PARKING LOT WITH VEHICLE AT REST. VEHICLE SUDDENLY STOPPED RESPONDING TO THROTTLE. TURNED OFF VEHICLE AND DID VISUAL AND TACTILE SURVEY OF THROTTLE PEDAL AREA. RESTARTED VEHICLE AND PROBLEM DISAPPEARED. COULD HAVE BEEN VERY SERIOUS SITUAT…

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INTERMITTENT FAILURE OF ELECTRONIC THROTTLE IN 2001 VOLVO S60. FORTUNATELY OCCURRED IN PARKING LOT WITH VEHICLE AT REST. VEHICLE SUDDENLY STOPPED RESPONDING TO THROTTLE. TURNED OFF VEHICLE AND DID VISUAL AND TACTILE SURVEY OF THROTTLE PEDAL AREA. RESTARTED VEHICLE AND PROBLEM DISAPPEARED. COULD HAVE BEEN VERY SERIOUS SITUATION HAD VEHICLE BEEN AT SPEED. *TR

NHTSA ODI #10262814

Mileage unknown · Dec 27, 2008
Vehicle Speed Control

I GOT THE ETM VEHICLE SPEED CONTROL RECALL FIXED BUT MY CAR IS DOING IT AGAIN. IS IT NORMAL FOR THIS TO HAPPEN AGAIN AND CAN I GET IT FIXED FOR FREE AGAIN? PLEASE LET ME KNOW BECAUSE MY CAR IS STARTING TO STALL OUT ON ME AND I'M AFRAID OF GETTING INTO AN ACCIDENT. THANK YOU *TR

NHTSA ODI #10252904

112,133 miles · Oct 4, 2008
Electrical SystemVehicle Speed Control

WHILE STOPPING AT A TRAFFIC LIGHT, I NOTICED ALL THE WARNING LIGHTS ON THE LOWER RIGHT SIDE OF THE INSTRUMENT PANEL CAME ON AND IMMEDIATELY WENT OFF, NO OTHER INDICATIONS. WHILE WAITING AT THE LIGHT, EVERYTHING APPEARED NORMAL. WHEN THE LIGHT CHANGED TO GREEN, I PUSHED ON THE GAS PEDAL TO PULL AWAY AND NOTHING HAPPENED. THE C…

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WHILE STOPPING AT A TRAFFIC LIGHT, I NOTICED ALL THE WARNING LIGHTS ON THE LOWER RIGHT SIDE OF THE INSTRUMENT PANEL CAME ON AND IMMEDIATELY WENT OFF, NO OTHER INDICATIONS. WHILE WAITING AT THE LIGHT, EVERYTHING APPEARED NORMAL. WHEN THE LIGHT CHANGED TO GREEN, I PUSHED ON THE GAS PEDAL TO PULL AWAY AND NOTHING HAPPENED. THE CAR WOULD NOT ACCELERATE AT ALL. NO LIGHTS WERE ON. I PUSHED TO GAS PEDAL TO THE FLOOR AND BACK UP AND THEN HALF WAY DOWN, ABSOLUTELY NOTHING WORKED. IT WOULD NOT GO ANY FASTER THAN IDLE. NO INCREASE IN RPM'S AT ALL, NO MATTER WHAT POSITION THE GAS PEDAL WAS IN. I'M IN THE FAST LANE AT RUSH HOUR AND COULD ONLY GO ABOUT 4 MILES PER HOUR. I MANAGED TO WORK MY WAY OVER THE SIDE OF THE ROAD AND PULL INTO A PARKING LOT. I STOPPED AND PUT THE CAR INTO PARK. I HEARD A "CLICK" AS IF A RELAY WAS RESET. I THEN PUT THE CAR INTO REVERSE AND IT SEEMED TO WORK. I PUT IT IN DRIVE AGAIN AND EVERYTHING APPEARED TO WORK OKAY AFTER THAT. I TOOK IT TO TURNER VOLVO, HERE IN SACRAMENTO, CA AND THEY SAID THEY COULDN'T DUPLICATE THE PROBLEM AND THERE WEREN'T ANY CODES IN THE COMPUTER SO THERE WAS NOTHING THEY COULD DO. THIS WAS AN "EXTREMELY" DANGEROUS SITUATION AND COULD HAVE CAUSED A VERY SERIOUS ACCIDENT, MADE WORSE BY THE FACT THAT MY 5 YEAR OLD NIECE WAS WITH ME AT THE TIME THIS HAPPENED. WE COULD HAVE BEEN KILLED AND TURNER VOLVO SAYS THERE'S NOTHING THEY CAN DO. WELL TURNER, THANKS FOR NOTHING AND FOR TAKING OUR LIVES SO LIGHTLY. MAYBE SOMEDAY A MEMBER OF YOUR FAMILY WILL BE INVOLVED IN AN ACCIDENT CAUSED BY THIS PROBLEM AND THEN WE'LL SEE WHAT YOU THINK. THIS IS AN ONGOING PROBLEM WITH VOLVO'S AND NEEDS TO BE TAKING CARE OF BY THE MANUFACTURER NOT THE PEOPLE WHO TRUSTED YOU ENOUGH TO BUY YOUR CARS. *TR

NHTSA ODI #10244370

58,240 miles · May 31, 2007
Vehicle Speed Control

I OWN A VOLVO S60 AND HAVE EXPERIENCED AN ELECTRONIC THROTTLE MODULE FAILURE. AS THE VOLVO DEALER HAS TOLD ME. "OH YEAH, WE KEEP THOSE IN STOCK. MANUFACTURING FLAW. THEY ARE BURNING OUT LIKE CRAZY." THE REPAIR IS GOING TO COST ME $900 USD AND I AM ABSOLUTELY LIVID. SOME RESEARCH HAS YIELDED THAT AN EXCESS OF 200,000 VEHICL…

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I OWN A VOLVO S60 AND HAVE EXPERIENCED AN ELECTRONIC THROTTLE MODULE FAILURE. AS THE VOLVO DEALER HAS TOLD ME. "OH YEAH, WE KEEP THOSE IN STOCK. MANUFACTURING FLAW. THEY ARE BURNING OUT LIKE CRAZY." THE REPAIR IS GOING TO COST ME $900 USD AND I AM ABSOLUTELY LIVID. SOME RESEARCH HAS YIELDED THAT AN EXCESS OF 200,000 VEHICLES COULD BE AFFECTED AND SO FAR TENS OF THOUSANDS HAVE BEEN DIAGNOSED AND CLEANED, OR REPLACED. MY VEHICLE HAS RECEIVED THE "SOFTWARE UPGRADE 'RECALL'", BUT CLEARLY TO NO AVAIL. MY CAR HAS ONLY 60,000 MILES ON IT AND HAS TO HAVE A FAULTY MANUFACTURED PART REPLACED. I BOUGHT VOLVO FOR THE RELIABILITY AND SERVICE AND THUS FAR, HAVE RECEIVED NEITHER. THIS IS A SERIOUS PROBLEM THAT RESULTS IN EXCESSIVE AND SUDDEN STALLING IN TRAFFIC, OPEN ROAD, AND PARKED CONDITIONS. AS A DIRECT RESULT OF THIS DEFECT, I WAS ALMOST SANDWICHED AND NO DOUBT WOULD HAVE BEEN SERIOUSLY INJURED, IF NOT KILLED, BY TWO TRACTOR TRAILERS ON A MERGE ON ROUTE 295. I'M AFRAID THAT VOLVO AND THE US GOVERNMENT IS AWAITING FATALITIES OR FORD'S SALE TO A FOREIGN COMPETITOR (BMW) BEFORE ISSUING THE RECALL. THIS IS DIRTY POOL AND I AM REQUESTING THIS ASSOCIATION TO MAKE A ONCE GOOD COMPANY REMEMBER THEIR ROOTS IN SAFETY AND RESPONSIBILITY. THANK YOU FOR YOUR TIME. *TR

NHTSA ODI #10192205

83,000 miles · Dec 11, 2006
Vehicle Speed Control

DT*: THE CONTACT STATED AFTER NHTSA RECALL #06V441000 CONCERNING THE VEHICLE SPEED CONTROL WAS PERFORMED ON THE VEHICLE, IT STALLED WHILE DRIVING 60 MPH WITHOUT PRIOR WARNING. IT WAS MANEUVERED OFF THE ROAD AND RESTARTED. HOWEVER, IT WAS TOWED TO AN INDEPENDENT REPAIR SHOP WHO SUGGESTED THE VEHICLE BE TAKEN TO THE DEALER FOR I…

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DT*: THE CONTACT STATED AFTER NHTSA RECALL #06V441000 CONCERNING THE VEHICLE SPEED CONTROL WAS PERFORMED ON THE VEHICLE, IT STALLED WHILE DRIVING 60 MPH WITHOUT PRIOR WARNING. IT WAS MANEUVERED OFF THE ROAD AND RESTARTED. HOWEVER, IT WAS TOWED TO AN INDEPENDENT REPAIR SHOP WHO SUGGESTED THE VEHICLE BE TAKEN TO THE DEALER FOR INSPECTION. THE DEALER WAS NOT CONTACTED. *AK

NHTSA ODI #10175764

75,000 miles · Nov 11, 2006
Vehicle Speed Control

I HAVE APPROXIMATELY 80,000 MILES ON MY VEHICLE AND ON INTERMITTENT OCCASIONS I HAD EXPERIENCED PROBLEMS WITH IDLE FLUCTUATION AND SLIGHT ERRATIC ACCELERATION AND POWER BEHAVIOR. ON ANOTHER OCCASION I WAS ENTERING THE FREEWAY AND AS I ACCELERATED INTO POSITION ON THE FREEWAY THE CAR FELT SLOW TO RESPOND AND SLUGGISH, THEN I REC…

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I HAVE APPROXIMATELY 80,000 MILES ON MY VEHICLE AND ON INTERMITTENT OCCASIONS I HAD EXPERIENCED PROBLEMS WITH IDLE FLUCTUATION AND SLIGHT ERRATIC ACCELERATION AND POWER BEHAVIOR. ON ANOTHER OCCASION I WAS ENTERING THE FREEWAY AND AS I ACCELERATED INTO POSITION ON THE FREEWAY THE CAR FELT SLOW TO RESPOND AND SLUGGISH, THEN I RECEIVED AN URGENT ENGINE SERVICE REQUIRED MESSAGE ON MY DASH DISPLAY. AS SOON I HAD THE CHANCE I PULLED OVER TO CHECK ENGINE VITALS, OIL, COOLANT ETC, EVERYTHING WAS GOOD AND I HADN'T NOTICED ANY SERIOUS DRIVABILITY ISSUES BUT RELUCTANT TO TRAVEL AT HIGHWAY SPEEDS ON THE FREEWAY. I INQUIRED WITH THE VOLVO DEALER AT MY NEXT SERVICE WHICH COINCIDED WITH THIS MOST RECENT ISSUE. IT WAS EXPLAINED TO ME THAT THE FAULT CODE INDICATED PROBLEMS WITH THE ELECTRONIC THROTTLE MODULE/SYSTEM (ETM/ETS), AND THAT I COULD EITHER HAVE IT CLEANED WHICH WOULD BE A TEMPORARY FIX, OR REPLACED WHICH WOULD COST OVER $1000.00. THE SERVICE REP CHECKED TO SEE IF THERE WERE ANY RECALLS FOR MY VEHICLE AND THERE WERE NONE THAT APPLIED TO MY VEHICLE AND AS FAR AS TECHNICAL SERVICE BULLETINS WERE CONCERNED THERE WERE TWO THAT APPLIED BUT EVEN THOUGH, MY VEHICLE STILL WOULD NOT QUALIFY UNDER ANY EXTENDED WARRANTY BECAUSE MY VEHICLE WAS PURCHASED IN EUROPE AND SHIPPED IT BACK TO THE U.S. WHAT IS THAT? I THOUGHT ALL VOLVO'S INEVITABLY COME FROM THE SAME PLACE. WHAT SETS MY VEHICLE APART FROM ANY OTHER, ITS STILL U.S. SPEC AND ITS STILL A VOLVO AND WE ARE ALL EXPERIENCING THE SAME PROBLEMS IT APPEARS. AFTER DOING SOME RESEARCH ON THE INTERNET, I HAVE LEARNED THAT THIS IS A COMMON PROBLEM EFFECTING SEVERAL MODEL VEHICLES RANGING FROM YEARS 1999-2002 AND IS A POTENTIALLY LIFE-THREATENING PROBLEM UNDER CERTAIN CIRCUMSTANCES AND WHICH VOLVO HAS REFUSED TO RECOGNIZE AND REFUSES TO ISSUE A RECALL ON THE PROBLEM PART THAT IS NOT MECHANICAL AND IN MY OPINION DOES NOT QUALIFY AS NORMAL WEAR AND TEAR. *JB

NHTSA ODI #10173193

142,000 miles · Sep 6, 2006
Service Brakes, HydraulicVehicle Speed ControlCrash

DT*: THE CONTACT STATED THE VEHICLE ACCELERATED ON ITS OWN AFTER REACHING 30 MPH AND CAUSED AN ACCIDENT. THE CONTACT TRIED BRAKING, BUT THE BRAKES FAILED, DUE TO THE THROTTLE ISSUE. THE VEHICLE WAS NOT TAKEN TO A SERVICE DEALER TO ADDRESS THE ISSUE. A POLICE REPORT WAS TAKEN.

NHTSA ODI #10167514

53,000 miles · Jul 31, 2006
Engine And Engine CoolingPower TrainVehicle Speed Control

AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT T…

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AT 53,000 MILES (FEBRUARY 2006) MY CHECK ENGINE LIGHT, SERVICE TRANSMISSION LIGHT AND URGENT SERVICE WARNING LIGHTS CAME ON AT THE SAME TIME. HOWEVER, I WAS I NOT EXPERIENCING ANY NOTICEABLE DRIVABILITY ISSUES. (WITH THE EXCEPTION OF SOME SLIGHTLY ROUGH GEAR SHIFTING - BUT I DIDN'T THINK MUCH OF IT). THE DEALER TOLD ME THAT THE FAULT CODE WAS RELATED TO MY TRANSMISSION AND THAT I NEED A SOFTWARE UPGRADE TO MY TCM (TRANSMISSION CONTROL MODULE). IF THE FAULT CODE RETURNED AFTER THE UPGRADE, MY TRANSMISSION WOULD HAVE TO BE REPLACED. AND THAT MOST LIKELY (99.9%) THE SOFTWARE UPGRADE WOULD CORRECT THE PROBLEM. IN ADDITION, I HAD TO PAY $340 FOR THE SOFTWARE UPGRADE BECAUSE I WAS 6 MONTHS / 3,000 MILES OUT OF WARRANTY AND SOFTWARE ISSUES WHERE NOT COVERED BY THE EXTENDED WARRANTY (3RD PARTY - EASYCARE -[VIA FORD]). A FEW WEEKS LATER (3/5/06), THE CHECK ENGINE COMES ON AGAIN AND THE DRIVABILITY DETERIORATES RAPIDLY ON MY TRIP HOME FROM WORK. HIGH RPM'S - LITTLE POWER - ABRUPT SHIFTING. FORTUNATELY, I WAS CLOSE TO HOME (WITHIN 1 MILE). IT FELT LIKE THE TRANSMISSION FELL APART. I BROUGHT IT TO THE DEALER (3/8/06), AFTER TWO DAYS OF 'TESTING', I'M TOLD THE ETM WAS REPLACED AT NO CHARGE AND TO COME PICK UP THE CAR. I PICKED IT UP AND COULD NOT LEAVE THE DEALER DRIVEWAY. THEY APOLOGIZED PROFUSELY AND SAID THE ETM WAS REPLACED BUT NOTICED THAT THERE IS STILL A PROBLEM. AFTER A FEW DAYS OF TROUBLESHOOTING BY THE DEALER, I WAS INFORMED THAT THE CAR NEEDED A NEW TRANSMISSION (AND I HAD TO PAY AN ADDITIONAL $200 FOR EXTENDED WARRANTY CO-PAY). *NM

NHTSA ODI #10164035

76,000 miles · Mar 7, 2006
Vehicle Speed Control

DT*: THE CONTACT STATED WHILE TRYING TO ACCELERATE TO HIGHWAY SPEEDS, THE VEHICLE STALLED THREE TIMES. THE VEHICLE WAS TRAVELING 30-40 MPH EACH TIME. THE VEHICLE WAS PULLED OVER; THE BATTERY WAS DISCONNECTED, AND THEN RECONNECTED. THE VEHICLE RESTARTED AFTER THE COMPUTER RESET. ALSO, THE VEHICLE WOULD ACCELERATE WHEN THE AC…

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DT*: THE CONTACT STATED WHILE TRYING TO ACCELERATE TO HIGHWAY SPEEDS, THE VEHICLE STALLED THREE TIMES. THE VEHICLE WAS TRAVELING 30-40 MPH EACH TIME. THE VEHICLE WAS PULLED OVER; THE BATTERY WAS DISCONNECTED, AND THEN RECONNECTED. THE VEHICLE RESTARTED AFTER THE COMPUTER RESET. ALSO, THE VEHICLE WOULD ACCELERATE WHEN THE ACCELERATOR PEDAL HAD BEEN RELEASED. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE ECM MODULE WAS REPLACED. THERE HAVE BEEN NO FURTHER PROBLEMS.

NHTSA ODI #10152091

Official recalls

8

21V766000 · Air Bags:frontal:driver Side:inflator Module

Sep 30, 2021

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

20V681000 · Air Bags:frontal:driver Side:inflator Module

Nov 4, 2020

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Consequence & remedy

Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

07V152000 · Fuel System, Gasoline:delivery:fuel Pump

Apr 5, 2007

ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

03V284000 · Equipment:other:labels

Aug 1, 2003

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE06053 · Fuel Pump Leakage

Opened Nov 15, 2006 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Additional source detail variants (3)

Fuel System, Gasoline:delivery:fuel Pump

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.