← New search

2001 Volvo S60

Owner reports · Recalls · Investigations

More warning signs than most S60 years

Owner complaints for the 2001 Volvo S60 are substantially higher than the model-year median of 20.5.

About this comparison →

When problems were reported

Mileage at the reported incident

178 reports with mileage · 45 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports5 fire reports2 injury reports

Electrical System complaints

31 reports
Clear category filter
Mileage unknown · Sep 28, 2005
Electrical System

THE ELECTRONIC THROTTLE MODULATOR (ETM) IN MY 01' VOLVO S60, LIKE MANY OTHERS, HAS BECOME FAULTY. WHILE SITTING IDLE OR IN DRIVE, THE RPM'S WILL FLUCTUATE ERRATICALLY CAUSING WHAT SEEMS TO BE BURSTS IN ACCELERATION AND NEAR STALLS. CONSEQUENCES OF THIS DEFECT INCLUDE IMPROMPTU BREAKING TO CORRECT RPM FLUCTUATIONS. THE CAR WAS…

Read full complaint

THE ELECTRONIC THROTTLE MODULATOR (ETM) IN MY 01' VOLVO S60, LIKE MANY OTHERS, HAS BECOME FAULTY. WHILE SITTING IDLE OR IN DRIVE, THE RPM'S WILL FLUCTUATE ERRATICALLY CAUSING WHAT SEEMS TO BE BURSTS IN ACCELERATION AND NEAR STALLS. CONSEQUENCES OF THIS DEFECT INCLUDE IMPROMPTU BREAKING TO CORRECT RPM FLUCTUATIONS. THE CAR WAS DIAGNOSED A MONTH AGO BY A CERTIFIED VOLVO DEALER WITH A FAILING ETM. MY WIFE AND I ARE SAVING MONEY SO THAT THE REPAIR CAN BE DONE. HOPEFULLY VOLVO RECALLS THE PART SO THAT WE CAN HAVE OURS REPLACED ASAP BEFORE MORE SEVERE COMPLICATIONS OCCUR. *NM

NHTSA ODI #10138068

54,000 miles · Aug 18, 2005
Electrical System

I HAVE A 2001 VOLVO S60 T5. IN OCTOBER 2004 I WAS DRIVING DOWN THE STREET WHEN I HAD A SUDDEN LOSS OF POWER AND THE VEHICLE WENT FROM GOING 45 MPH TO 5 MPH, I WAS ABLE TO PULL OVER AND SHUT OFF THE VEHICLE. I WAITED A FEE MINUTES AND STARTED THE VEHICLE WITHOUT ANY PROBLEMS AND WAS ABLE TO DRIVE HOME. THIS HAPPENED A SECOND T…

Read full complaint

I HAVE A 2001 VOLVO S60 T5. IN OCTOBER 2004 I WAS DRIVING DOWN THE STREET WHEN I HAD A SUDDEN LOSS OF POWER AND THE VEHICLE WENT FROM GOING 45 MPH TO 5 MPH, I WAS ABLE TO PULL OVER AND SHUT OFF THE VEHICLE. I WAITED A FEE MINUTES AND STARTED THE VEHICLE WITHOUT ANY PROBLEMS AND WAS ABLE TO DRIVE HOME. THIS HAPPENED A SECOND TIME THE NEXT DAY AND I CALLED VOLVO AND THEY TOLD ME TO BRING THE CAR IN. AS I WAS DRIVING TO THE DEALERSHIP I WAS APPROXIMATELY 1/2 MILE AWAY AND IT HAPPENED A THIRD TIME. THIS TIME THE PROBLEM DID NOT CORRECT ITSELF AND I HAD TO HAVE THE VEHICLE TOWED. I WAS TOLD THAT MY ELECTRONIC THROTTLE BODY NEEDED TO BE REPLACED AND BECAUSE I WAS PAST 50K IT WAS NOT COVERED BY THE WARRANTY. I HAD PURCHASED AN EXTENDED WARRANTY TO 74K HOWEVER THEY STATED THAT THIS PART WAS NOT COVERED BY THE EXTENDED WARRANTY EITHER. I PAID OVER $1000.00 TO HAVE THE PART REPLACED. THE OLD PART WAS KEPT BY VOLVO OF LAS VEGAS.*JB

NHTSA ODI #10133323

45,000 miles · Aug 15, 2005
Electrical System

ON VACATION, DRIVING 50 MPH ON FOUR-LANE HWY 17 IN SOUTH CAROLINA WHEN THE CAR SUDDENLY AND WITHOUT WARNING LOST POWER AND CAME TO A COMPLETE STOP IN THE HIGHWAY. IT WOULD NOT RESTART. AS TRAFFIC RUSHED BY, MY WIFE AND I HAD TO PUSH THE CAR OFF THE ROAD. AFTER ABOUT 5 MINUTES OF TRYING TO RESTART, THE CAR FINALLY STARTED AND A…

Read full complaint

ON VACATION, DRIVING 50 MPH ON FOUR-LANE HWY 17 IN SOUTH CAROLINA WHEN THE CAR SUDDENLY AND WITHOUT WARNING LOST POWER AND CAME TO A COMPLETE STOP IN THE HIGHWAY. IT WOULD NOT RESTART. AS TRAFFIC RUSHED BY, MY WIFE AND I HAD TO PUSH THE CAR OFF THE ROAD. AFTER ABOUT 5 MINUTES OF TRYING TO RESTART, THE CAR FINALLY STARTED AND ACTED NORMALLY. WE WERE WITHIN 20 MILES OF OUR DESTINATION, SO WE STARTED OUT AGAIN ONLY TO STALL ABOUT A QUARTER MILE LATER. WE COASTED OFF THE ROAD AND HAD THE CAR TOWED 20 MILES TO THE NEAREST VOLVO DEALER. DEALER REPLACED THE THROTTLE CONTROL MODULE. CAR HAD 45K MILES ON IT, BUT WAS 3 MONTHS OUT OF WARRANTY SO WE HAD TO PAY ENTIRE $850 BILL. DESPITE OUR REPEATED REQUESTS, NEITHER THE S.C. DEALER NOR OUR LOCAL DEALER IN M.O. WOULD HELP US WITH THE COST. *JB

NHTSA ODI #10132832

69,000 miles · Aug 6, 2005
Electrical System

WHILE DRIVING AT APPROX 40 MPH, I HEARD A POPPING NOISE AND A MESSAGE CAME ON IN THE DASH STATING "REDUCED EMISSION SERVICE". I WAS ABLE TO DRIVE AT A MAXIMUM OF 10 MPH FOR 5 MILES TO MY NEAREST VOLVO DEALERSHIP. MY MILEAGE WAS JUST ABOUT 69,000 MILES. THE TECHNICIAN DIAGNOSED IT AS AN ELECTRONIC THROTTLE MODULE FAILURE AND R…

Read full complaint

WHILE DRIVING AT APPROX 40 MPH, I HEARD A POPPING NOISE AND A MESSAGE CAME ON IN THE DASH STATING "REDUCED EMISSION SERVICE". I WAS ABLE TO DRIVE AT A MAXIMUM OF 10 MPH FOR 5 MILES TO MY NEAREST VOLVO DEALERSHIP. MY MILEAGE WAS JUST ABOUT 69,000 MILES. THE TECHNICIAN DIAGNOSED IT AS AN ELECTRONIC THROTTLE MODULE FAILURE AND REPLACED THE ETM. THE CAR HANDLED PROPERLY AFTER THE REPAIR, WHICH WAS COVERED UNDER THE 7 YEAR/70,000 MILE EXTENDED EMISSIONS WARRANTY. THE OLD PART WAS RETURNED TO VOLVO CARS NORTH AMERICA. *JB

NHTSA ODI #10131782

20,000 miles · Aug 3, 2005
Electrical System

MY 2001 S 60 VOLVO SEDAN LOSES POWER DURING ACCELERATION. THE RPMS RACE BUT THE VEHICLE FEELS LIKE IT'S GOING TO STALL. I HAVE BROUGHT THIS VEHICLE BACK TO THE DEALERSHIP 5 TIMES FOR THE SAME COMPLAINT. ON THE FIFTH TIME, THEY REPLACED THE ELECTRONIC THROTTLE MODULE. THAT WAS ON AUGUST 1, 2005. SINCE THE PROBLEM WAS INTERMIT…

Read full complaint

MY 2001 S 60 VOLVO SEDAN LOSES POWER DURING ACCELERATION. THE RPMS RACE BUT THE VEHICLE FEELS LIKE IT'S GOING TO STALL. I HAVE BROUGHT THIS VEHICLE BACK TO THE DEALERSHIP 5 TIMES FOR THE SAME COMPLAINT. ON THE FIFTH TIME, THEY REPLACED THE ELECTRONIC THROTTLE MODULE. THAT WAS ON AUGUST 1, 2005. SINCE THE PROBLEM WAS INTERMITTENT, I CAN'T TELL YET IF THE PROBLEM HAS BEEN FIXED. *JB

NHTSA ODI #10131239

Mileage unknown · Aug 1, 2005
Electrical System

DT: 2001 VOLVO S60. THE CONSUMER STATES IN TRAFFIC THE VEHICLE WILL CUT OUT AND IT WILL NOT MOVE. WHEN TRYING TO PULL OVER TO THE SIDE OF THE ROAD IT WILL COME BACK ON. THIS HAPPENED THREE TIMES. VEHICLE WAS TAKEN TO THE DEALERSHIP TO BE INSPECTED. THEY FOUND THAT THERE WAS A MALFUNCTION WITH THE ELECTRONIC CONTROL MODU…

Read full complaint

DT: 2001 VOLVO S60. THE CONSUMER STATES IN TRAFFIC THE VEHICLE WILL CUT OUT AND IT WILL NOT MOVE. WHEN TRYING TO PULL OVER TO THE SIDE OF THE ROAD IT WILL COME BACK ON. THIS HAPPENED THREE TIMES. VEHICLE WAS TAKEN TO THE DEALERSHIP TO BE INSPECTED. THEY FOUND THAT THERE WAS A MALFUNCTION WITH THE ELECTRONIC CONTROL MODULE. THIS WOULD COST THE CONSUMER $400 TO FIX IT. THIS FIRST HAPPENED ON MAY 26, 2005 ,AND MOST RECENTLY ON AUGUST 1, 2005.*AK

NHTSA ODI #10130859

Mileage unknown · May 1, 2003
Electrical System

WHILE DRIVING, SUN ROOF FAILED TO OPEN AND INTERIOR LIGHTS WOULD NOT TURN ON. BROUGHT TO VOLVO DEALER AND SERVICE MANAGER CLAIMED THE EXXON/MOBIL SPEED PASS THAT WAS ATTACHED TO THE KEY CHAIN CAUSED THE ELECTRICAL INTERFERENCE SUCH THAT THESE ITEMS COULD NOT WORK. IF THIS IS THE CASE, ISN'T THIS A HAZARD FOR THOUSANDS OF OTHER…

Read full complaint

WHILE DRIVING, SUN ROOF FAILED TO OPEN AND INTERIOR LIGHTS WOULD NOT TURN ON. BROUGHT TO VOLVO DEALER AND SERVICE MANAGER CLAIMED THE EXXON/MOBIL SPEED PASS THAT WAS ATTACHED TO THE KEY CHAIN CAUSED THE ELECTRICAL INTERFERENCE SUCH THAT THESE ITEMS COULD NOT WORK. IF THIS IS THE CASE, ISN'T THIS A HAZARD FOR THOUSANDS OF OTHER VOLVO DRIVERS WITH SPEED PASS AND VOLVO CARS? WHAT OTHER ELECTRICAL EQUIPMENT COULD FAIL WHILE DRIVING? *CB

NHTSA ODI #10016872

4,000 miles · Mar 4, 2003
Electrical SystemEngine And Engine Cooling

WHEN THE VEHICLE WAS AT IDLE IT SHOOK. THE DEALERSHIP CLEANED THE THROTTLE, BUT THE PROBLEM STILL EXISTED. *NLM AFTER MANY TIMES OF GOING TO THE DEALER FOR REPAIRS, THE TIMING VALVES WERE FOUND TO BE A PROBLEM IN WHICH THEY WERE FRACTURED. ALSO, THE ELECTRICAL BULBS IN THE FRONT AND TAIL HAD FAILED. SCC

NHTSA ODI #10009782

21,000 miles · Mar 4, 2003
Electrical System

THE VEHICLE HEAD/TAIL LIGHTS CONTINUED TO FAIL DUE TO AN ELECTRICAL PROBLEM. *NLM

NHTSA ODI #10009781

13,000 miles · Feb 1, 2003
Electrical System

ELECTRICAL PROBLEM IN VOLVO S60 2001. TS

NHTSA ODI #10005077

Official recalls

8

21V766000 · Air Bags:frontal:driver Side:inflator Module

Sep 30, 2021

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

20V681000 · Air Bags:frontal:driver Side:inflator Module

Nov 4, 2020

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Consequence & remedy

Consequence: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Remedy: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

10V566000 · Equipment:electrical:navigational System(global Positioning System)

Nov 8, 2010

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence & remedy

Consequence: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

09V483000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2009

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Consequence & remedy

Consequence: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

07V152000 · Fuel System, Gasoline:delivery:fuel Pump

Apr 5, 2007

ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

06V441000 · Vehicle Speed Control

Nov 15, 2006

ON CERTAIN PASSENGER VEHICLES, A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING, AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.

Consequence & remedy

Consequence: THIS RESULTED IN A HIGH NUMBER OF VEHICLES GOING INTO THE LIMP HOME MODE WITHOUT NEED.

Remedy: DEALERS WILL INSTALL THE CURRENT SOFTWARE UPGRADE ONTO THE INVOLVED VEHICLES. THE RECALL BEGAN ON DECEMBER 29, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

04V451000 · Engine And Engine Cooling:cooling System:fan

Sep 13, 2004

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, UNDER CERTAIN OPERATING CONDITIONS, SOME ELECTRIC COOLING FANS MAY OVERHEAT POTENTIALLY CAUSING HEAT DAMAGE AND, IN RARE INSTANCES, A FIRE IN THE ENGINE COMPARTMENT.

Consequence & remedy

Consequence: A FIRE IN THE ENGINE COMPARTMENT COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE COOLING FAN. THE RECALL BEGAN ON NOVEMBER 29, 2004. CUSTOMERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

03V284000 · Equipment:other:labels

Aug 1, 2003

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE06053 · Fuel Pump Leakage

Opened Nov 15, 2006 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Additional source detail variants (3)

Fuel System, Gasoline:delivery:fuel Pump

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline:storage:tank Assembly

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

Fuel System, Gasoline

VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM REPORTED IS FUEL SMELL.NO FIRES, CRASHES OR INJURIES ARE REPORTED.MY 2003 AND LATER S60 VEHICLES CONTAIN A DIFFERENT DESIGN FUEL PUMP.DATA FROM VOLVO INDICATES THAT A HIGHER RATE OF FUEL PUMP ODOR AND/OR LEAKAGE EXISTS WITH VEHICLES REGISTERED IN THE HOT STATES OF ARIZONA AND NEVADA.WARRANTY DATA SHOWS MANY MORE FUEL PUMP CLAIMS FOR MY 2001 AND 2002 (244 AND 140) COMPARED WITH MY 2003, 04, 05 AND 06 (18, 3, 4, AND 1 RESPECTIVELY).FURTHERMORE, THE FUEL PUMP WARRANTY CLAIM ACTIVITY IS HIGHEST IN THE STATES OF ARIZONA AND NEVADA (25% AND 10%) COMPARED WITH THE REMAINDER OF THE US (0.16%) BASED ON VEHICLE SALES POPULATION IN THESE AREAS.FOR ADDITION DETAILS SEE RECALL 07V152.THIS INVESTIGATION IS CLOSED

EA05021 · Throttle Control Malfunction

Opened Dec 6, 2005 · Closed Dec 12, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control

ON NOVEMBER 14, 2006 VOLVO SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING ETM FAILURES IN MODEL YEAR (MY) 1999 THROUGH 2001 VOLVO MODELS (NOT INCLUDING THE S40 AND V40), MY 2002 S60 AND V70 WITH NATURALLY ASPIRATED ENGINES AND MY 2002 V70S.ACCORDING TO VOLVO, ?A COMBINATION OF THROTTLE POSITIONING SENSOR IRREGULARITIES, A DIRTY THROTTLE HOUSING AND/OR INEFFICIENT SOFTWARE CALIBRATION MAY CAUSE A WARNING LAMP TO LIGHT AND THE SUBSEQUENT ONSET OF LIMP HOME MODES.VOLVO FURTHER STATED THAT,THIS RESULTED IN A HIGH NUMBER OF THESE VEHICLES GOING INTO LIMP HOME MODE WITHOUT NEED.?VOLVO INDICATED THAT THIS WAS THE MOST SEVERE CONSEQUENCE OF AN ETM FAULT IN THE SUBJECT VEHICLES.THE RECALL REMEDY IS A SOFTWARE UPGRADE INTRODUCED BY VOLVO ON MARCH 16, 2006 IN A CUSTOMER SATISFACTION PROGRAM.AT THE TIME OF THE NOTIFICATION 161,202 VEHICLES OF THE POPULATION OF 331,301 HAD ALREADY HAD THE SOFTWARE UPLOADED AND WERE THEREFORE NOT INCLUDED IN THE POPULATION COUNT OF THE RECALL. ODI?S ANALYSIS OF COMPLAINTS TO ODI AND VOLVO, VOLVO FIELD REPORTS AND WARRANTY DATA FOUND THAT ETM FAILURE COULD RESULT IN (1) ENGINE STALL; (2) MECHANICAL LIMP MODE; (3) LUNGING FORWARD DURING LOW-SPEED DRIVING MANEUVERS; AND (4) FALTERING DURING HIGH SPEED MERGES OR WHEN CROSSING TRAFFIC.ODI IDENTIFIED 12 CRASHES RELATED TO ETM FAILURE, WITH 6 CAUSED BY LUNGING INCIDENTS, 3 CAUSED BY STALLING INCIDENTS, 2 CAUSED BY MECHANICAL LIMP MODE AND 1 FROM THE FALTERING CONDITION.ODI'S ANALYSIS OF COMPLAINT DATA AND INFORMATION OBTAINED FROM CONSUMER INTERVIEWS IDENTIFIED 1,289 INCIDENTS WITH SAFETY RELATED CONSEQUENCES (389.1 PER 100,000 VEHICLES), INCLUDING 479 INVOLVING ENGINE STALL (144.6 PER 100,000 VEHICLES) AND 729 INVOLVING MECHANICAL LIMP MODE (220.0 PER 100,000 VEHICLES).ODI'S ANALYSIS OF WARRANTY CLAIM NARRATIVE TEXT SHOWS AT LEAST 14,965 WARRANTY CLAIMS WITH CODES INDICATING AN ETM FAULT RESULTING IN VEHICLE OPERATION IN MECHANICAL LIMP MODE (4.5% OF THE SUBJECT VEHICLES). VOLVO?S RECALL ADDRESSES ODI?S SAFETY CONCERNS WITH ETM FAILURES.ODI WILL CONTINUE TO MONITOR THE SUBJECT VEHICLES TO DETERMINE IF ADDITIONAL ACTION IS REQUIRED.THIS ENGINEERING ANALYSIS IS CLOSED.

PE05041 · Throttle Control Malfunction

Opened Jul 26, 2005 · Closed Dec 7, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control

PE05-041 WAS OPENED ON JULY, 26, 2005, BASED ON 136 CONSUMER COMPLAINTS TO ODI ALLEGING THROTTLE CONTROL MALFUNCTIONS IN THE SUBJECT VEHICLES.ODI HAS NOW RECEIVED 591 COMPLAINTS OF ETM FAILURES WHICH ALLEGE SYMPTOMS WITH POTENTIAL SAFETY RELATED CONSEQUENCES.THESE INCLUDE ALLEGATIONS OF ENGINE STALL, VEHICLE SURGING FORWARD WITHOUT ACCELERATOR INPUT, VEHICLE HESITATION UPON ACCELERATION AND SUDDEN AND UNEXPECTED TRANSITION INTO REDUCED PERFORMANCE OPERATION (LIMP MODE).VOLVO SUBMITTED OVER 2,900 COMPLAINTS CONCERNING THE ETM IN THE SUBJECT VEHICLES DURING PE05-041.ODI'S PRELIMINARY ANALYSIS OF A SAMPLE THE VOLVO COMPLAINTS IDENTIFIED APPROXIMATELY 55 PERCENT WITH ONE OR MORE OF THE SYMPTOMS DESCRIBED ABOVE.ODI IS CONTINUING ITS ASSESSMENT OF THE INFORMATION CONTAINED IN THE VOLVO COMPLAINTS. IN NOVEMBER 2005, TO RESOLVE AN INVESTIGATION BY THE CALIFORNIA AIR RESOURCES BOARD, VOLVO ANNOUNCED THAT IT WOULD EXTEND THE WARRANTY COVERAGE TO 10 YEARS / 200,000 MILES FOR THE ETM IN APPROXIMATELY 356,000 MODEL YEAR 1999 THROUGH 2002 PASSENGER CARS SOLD IN THE UNITED STATES AND CANADA.UNDER VOLVO'S POLICY, VEHICLES THAT EXPERIENCE ETM FAILURES WILL RECEIVE A VARIETY OF REPAIRS INCLUDING ETM CLEANING, REPROGRAMMING THE ENGINE CONTROL MODULE AND/OR REPLACEMENT OF THE ETM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA05-021) TO CONTINUE TO ASSESS THE SAFETY CONSEQUENCES OF ETM FAILURES IN THE SUBJECT VEHICLES.