← New search

2005 Volvo S40N

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
Compare all S40N years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 4 of 12 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 6 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

What owners actually said

12 reports
12,500 miles · Jan 21, 2006
Power Train

STARTED CAR WHEN PARKED IN PARKING SPACE, AND CAR WENT FORWARD WHEN SHIFT LEVER WAS IN REVERSE. MOVED SHIFT LEVER THROUGH 'GEARS' TO REVERSE TWO MORE TIMES. THREE TIMES CAR MOVED FORWARD WHEN LEVER WAS IN REVERSE. TURNED OFF ENGINE AND RE-STARTED CAR, THEN CAR WOULD GO BACKWARDS WHEN IN REVERSE. *JB

NHTSA ODI #10148285

Mileage unknown · Jan 9, 2006
Electrical System

I OWN THE 2005 S40. THIS IS THE SECOND TIME IN 2.5 MONTHS THAT MY CAR HAS JUST DECIDED NOT TO START. THE FIRST TIME, IT HAD JUST BEEN SERVICED AND I DROVE ABOUT 20 MINUTES TO A GAS STATION, SHUT OFF THE ENGINE AND THEN IT WOULD NOT START. AFTER A FEW TRIES IT DECIDED TO START. I TOOK IT IMMEDIATELY BACK TO DEALER AND THEY KE…

Read full complaint

I OWN THE 2005 S40. THIS IS THE SECOND TIME IN 2.5 MONTHS THAT MY CAR HAS JUST DECIDED NOT TO START. THE FIRST TIME, IT HAD JUST BEEN SERVICED AND I DROVE ABOUT 20 MINUTES TO A GAS STATION, SHUT OFF THE ENGINE AND THEN IT WOULD NOT START. AFTER A FEW TRIES IT DECIDED TO START. I TOOK IT IMMEDIATELY BACK TO DEALER AND THEY KEPT IT FOR A DAY AND SAID NOTHING WRONG. IN THE MEAN TIMES, A FEW DAYS BEFORE THE NST TIME THE CAR FAILED TO START, I THOUGHT I SMELLED SOMETHING FIRE-LIKE SMOKY, BUT FIGURED MUST BE MY IMAGINATION. SO THE SECOND TIME, I PARKED THE CAR AFTER DRIVING ABOUT 45 MINUTES AND THE CAR WOULD NOT RESTART. I DID NOT CONTINUE TO TRY TO START IT, BECAUSE I WANT THE DEALER TO SEE WHAT IT DOES AND HAD IT TOWED THERE. THEY SAID IT COULD BE A KEY MALFUNCTION OR SOMETHING WRONG WITH THE STARTER. I DID FIND A RECALL ON THE 2005 S80 THAT SEEMS TO FIT THE DESCRIPTION OF MY PROBLEMS. I WONDER IF THE S40 HAS THE SAME STARTER PROBLEMS AS THE S80. MY CAR HAS BEEN IN REPAIR FOR 2 DAYS NOW. *NM

NHTSA ODI #10147313

Mileage unknown · Sep 1, 2005
Service Brakes, Hydraulic

THREE ATTEMPTS HAVE BEEN MADE SO FAR TO CORRECT A BRAKE PROBLEM. WE ARE CURRENTLY WORKING ON HAVING THE CAR SERVICES A FOURTH TIME IN THE COURSE OF 6 MONTHS, MY CAR HAS BEEN IN THE SHOP A TOTAL OF THREE WEEKS. *NM

NHTSA ODI #10135031

4,800 miles · Aug 22, 2005
Fuel System, Gasoline

TWO ISSUES: 1) CAR STALLED ON THE 495 BELTWAY AND CHECK ENGINE LIGHT LIT AND CAR WOULD NOT START. A VOLVO TEMPORARY SW FIX WAS APPLIED TO THE COMPUTER TO FIX 2) OEM LICENSE PLATE BOLTS ON THE FRONT OF CAR A VERY SHARP AND CAN CAUSE HARM TO PERSONS AND PROPERTY

NHTSA ODI #10133838

600 miles · Aug 9, 2005
Service Brakes, Hydraulic

ON THE 2005 VOLVO S40 T5 AUTOMATIC ONLY, THE BRAKE PEDAL IS DANGEROUSLY CLOSE TO THE GAS PEDAL. IN FACT, A SIZE 9 SHOE OF MEDIUM WIDTH WILL BARELY FIT ON THE GAS PEDAL WHILE TOUCHING THE BRAKE PEDAL. IN ADDITION, THE BRAKE PEDAL IS ABOUT 1.5 INCHES HIGHER THAN THE GAS PEDAL SO MANY TIMES THE FOOT WILL BE CAUGHT UNDER THE PEDAL…

Read full complaint

ON THE 2005 VOLVO S40 T5 AUTOMATIC ONLY, THE BRAKE PEDAL IS DANGEROUSLY CLOSE TO THE GAS PEDAL. IN FACT, A SIZE 9 SHOE OF MEDIUM WIDTH WILL BARELY FIT ON THE GAS PEDAL WHILE TOUCHING THE BRAKE PEDAL. IN ADDITION, THE BRAKE PEDAL IS ABOUT 1.5 INCHES HIGHER THAN THE GAS PEDAL SO MANY TIMES THE FOOT WILL BE CAUGHT UNDER THE PEDAL. THIS IS A HIGHLY DANGEROUS DESIGN AND IS A SAFETY ISSUE. OTHER DRIVERS HAVE REPORTED THIS BUT VOLVO IS NOT WILLING TO RETROFIT THE PEDALS. PLEASE NOTE THAT THE NON-T5 VERSION DOES NOT SUFFER FROM THIS BAD DESIGN NOR DOES THE MANUAL TRANSMISSION. THIS SAFETY DEFECT, IF NOT CORRECTED, WILL CAUSE AN ACCIDENT FOR DRIVERS OF THIS SPECIFIC CAR. ON JULY 27, I ALMOST GOT IN AN ACCIDENT BECAUSE MY FOOT GOT STUCK UNDER THE BRAKE PEDAL. WHILE I WAS ABLE TO AVOID A COLLISION WITH ANOTHER CAR AND ALMOST CRASHING ONTO THE SIDEWALK, I STRONGLY BELIEVE THAT MANY ACCIDENTS CAN BE AVOIDED IF VOLVO WAS TO REDESIGN OR RETROFIT THE SPACING OF THE GAS AND BRAKE PEDALS ON THE VOLVO S40 T5 AUTOMATIC TRANSMISSIONS. PLEASE INSPECT THE SPACING OF THE PEDALS AS THEY ARE NOT IN COMPLIANCE WITH MINIMUM STANDARDS. *JB

NHTSA ODI #10132017

5,600 miles · Jul 21, 2005
Engine And Engine Cooling

WHEN ATTEMPTING TO START VEHICLE IN THE MORNING THE FIRST TRY RESULTS IN LOUD SHAKING AND SHUTTERING. SOUNDS LIKE CAR IS NOT RUNNING ON ALL CYLINDERS, OR HAS BAD TIMING. INITAL PROBLEM IS THAT HOOD INSULATOR FASTENERS ARE COMMING OFF WHICH COULD COME IN CONTACT WITH ACCESSORY DRIVE BELT AND CASUE ENGINE FAILURE. VEHICLE HAS…

Read full complaint

WHEN ATTEMPTING TO START VEHICLE IN THE MORNING THE FIRST TRY RESULTS IN LOUD SHAKING AND SHUTTERING. SOUNDS LIKE CAR IS NOT RUNNING ON ALL CYLINDERS, OR HAS BAD TIMING. INITAL PROBLEM IS THAT HOOD INSULATOR FASTENERS ARE COMMING OFF WHICH COULD COME IN CONTACT WITH ACCESSORY DRIVE BELT AND CASUE ENGINE FAILURE. VEHICLE HAS BEEN BROUGHT TO DEALER TWO TIMES. DEALER SAID THAT THE PROBLEM COULD NOT BE DUPLICATED. PROBLEM OCCURS AT LEAST ONCE EVERY TWO DAYS.

NHTSA ODI #10129562

Mileage unknown · Jun 20, 2005
Structure

2005 VOLVO S40 HAS A WIDE METAL JOINT/BAND ABUTTING THE REAR GLASS PANE AND THE ROOF ON EITHER SIDE OF THE CAR. THIS OBSTRUCTS THE DRIVER'S VIEW OF APPROACHING REAR TRAFFIC.*MR *NM

NHTSA ODI #10126866

Mileage unknown · Apr 21, 2005
Service Brakes, HydraulicVehicle Speed Control

ACCELERATOR PEDAL IS TOO CLOSE TO BRAKE PEDAL; POSSIBLE INTERFERNCE WHEN WEARING CERTAIN SHOES. *NM

NHTSA ODI #10118246

Mileage unknown · Apr 20, 2005
Service Brakes, HydraulicVehicle Speed Control

SEPERATION BETWEEN ACCELERATOR PEDAL AND BRAKE PEDAL IS TOO CLOSE. I CONSTANTLY TOUCH THE BRAKE PEDAL AS I ACCELERATE.*AK

NHTSA ODI #10118170

Mileage unknown · Apr 20, 2005
Vehicle Speed ControlVisibility

I OWN A 2005 VOLVO S40 2.4I THAT WAS PURCHASED IN DECEMBER 2004. THE ISSUE IS THE SEPARATION OF THE ACCELERATOR AND BRAKE PEDALS AS WELL AS THE SEPARATION OF THE BRAKE PEDAL/ARM AND THE TRANSMISSION TUNNEL, WHICH PROVIDES OVERALL CLEARANCE FOR THE RIGHT FOOT. THEY ARE TOO CLOSE TOGETHER AND WHILE DRIVING, MY FOOT TENDS TO HIT TH…

Read full complaint

I OWN A 2005 VOLVO S40 2.4I THAT WAS PURCHASED IN DECEMBER 2004. THE ISSUE IS THE SEPARATION OF THE ACCELERATOR AND BRAKE PEDALS AS WELL AS THE SEPARATION OF THE BRAKE PEDAL/ARM AND THE TRANSMISSION TUNNEL, WHICH PROVIDES OVERALL CLEARANCE FOR THE RIGHT FOOT. THEY ARE TOO CLOSE TOGETHER AND WHILE DRIVING, MY FOOT TENDS TO HIT THE BRAKE PEDAL SLIGHTY WHEN I WANT TO PUSH ON THE ACCELERATOR. IN ADDITION TO THIS, THE WINDSHIELD IS QUITE EASILY CHIPPED. I HAVE 4000 MILES ON MY CAR AND THERE ARE ALREADY 9 CHIPS IN THE WINDSHIELD. MY PARENTS HAVE MORE THAN 150,000 MILES ON TWO DIFFERENT CARS AND ONLY TWO CHIPS IN ONE OF THE WINDSHIELDS. THIS IS NOT A DEFECT BUT MORE OF A QUALITY ISSUE. COULD YOU LOOK INTO THIS AS WELL. THANK YOU.*AK

NHTSA ODI #10118162

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.