IllustrationSEAT HEATER REMAINED ON AFTER SWITCHED TO THE OFF POSITION. HEAT INCREASED TO UNCOMFORTABLE LEVEL, IN-DASH SWITCH BECAME TOO HOT TO TOUCH, AND SMELL OF BURNING PLASTIC FILLED COCKPIT (NO SMOKE THOUGH). *TR
2005 Volkswagen Passat
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2005 Volkswagen Passat do not stand out strongly from the model-year median of 110.
About this comparison →How this year compares
Owner complaints by model year
Compare all Passat years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
100–25K
2325–50K
3250–75K
2275–100K
28100–150K
8150K+
123 reports with mileage · 25 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Seats. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
7 crash reports11 fire reports4 injury reports
What owners actually said
148 reportsHELLO, I BOUGHT VW PASSAT WAGON GLS BRAND NEW FROM VW DEALER IN OHIO DURING JUNE,2005. THE CAR MALFUNCTION INDICATOR LAMP IS COMING ON THRICE SINCE I BOUGHT IT NEW. I ALREADY MADE COMPLAINTS ABOUT THIS DURING MY SERVICE VISIT. EVERY TIME THEY FIX IT AT A COST TO THE CUSTOMER.BUT I DO NO KNOW HOW SAFE TO DRIVE IN A HIGHWAY WIT…
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HELLO, I BOUGHT VW PASSAT WAGON GLS BRAND NEW FROM VW DEALER IN OHIO DURING JUNE,2005. THE CAR MALFUNCTION INDICATOR LAMP IS COMING ON THRICE SINCE I BOUGHT IT NEW. I ALREADY MADE COMPLAINTS ABOUT THIS DURING MY SERVICE VISIT. EVERY TIME THEY FIX IT AT A COST TO THE CUSTOMER.BUT I DO NO KNOW HOW SAFE TO DRIVE IN A HIGHWAY WITH THIS MIL COMES ON SUDDENLY.VW NEVER ADDRESS TO THIS UNTIL. YOUR ACTIONS ARE APPRECIATED. *TR THANKS, MOHAN RAJAMANI
TL* THE CONTACT OWNS A 2005 VW PASSAT. WHILE DRIVING 30 MPH, THE LOW PRESSURE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL; WHICH INSTRUCTED HER TO DISCONTINUE OPERATION. IT THE CONTACT CHOSE TO CONTINUE OPERATING THE VEHICLE ENGINE FAILURE COULD HAVE OCCURRED. THE VEHICLE WAS TOWED TO A DEALER FOR INSPECTION. A TECHNICIAN…
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TL* THE CONTACT OWNS A 2005 VW PASSAT. WHILE DRIVING 30 MPH, THE LOW PRESSURE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL; WHICH INSTRUCTED HER TO DISCONTINUE OPERATION. IT THE CONTACT CHOSE TO CONTINUE OPERATING THE VEHICLE ENGINE FAILURE COULD HAVE OCCURRED. THE VEHICLE WAS TOWED TO A DEALER FOR INSPECTION. A TECHNICIAN REPLACED THE TURBO ALONG WITH THE OIL AND PICK-TUBE; TO AVOID OIL FROM ENTERING INTO THE INNER COOLER. THE CURRENT AND FAILURE MILEAGES WERE 62,000. UPDATED 10/21/09 *BF UPDATED 10/20/09*JB
I WAS DRIVING DOWN THE ROAD AND THE CAR STARTED CHUGGING AND DIED. THE DEALERSHIP TOLD ME THE FUEL PUMP FAILED AND A NEW PUMP AND FILTER WERE REPLACED. THERE HAS BEEN A RECALL ON THE FUEL PUMP FOR THE 2003 VW PASSAT BUT THE DEALERSHIP WON'T RECOGNIZE IT FOR THE 2005. *TR
BALANCE SHAFT MODULE, WHICH DRIVES THE OIL PUMP, HAS A CHAIN DRIVE. THIS DRIVE WAS GETTING VERY NOISY. IF THE CHAIN WERE TO FAIL THE ENGINE WOULD LOOSE ALL OIL PRESSURE. I HAD A SHOP REPLACE THE BALANCE SHAFT ASSEMBLY, WHICH INCLUDES THE OIL PUMP, WITH THE NEW AND IMPROVED GEARED BALANCE SHAFT MODULE. (OLD PART IS NO LONGER …
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BALANCE SHAFT MODULE, WHICH DRIVES THE OIL PUMP, HAS A CHAIN DRIVE. THIS DRIVE WAS GETTING VERY NOISY. IF THE CHAIN WERE TO FAIL THE ENGINE WOULD LOOSE ALL OIL PRESSURE. I HAD A SHOP REPLACE THE BALANCE SHAFT ASSEMBLY, WHICH INCLUDES THE OIL PUMP, WITH THE NEW AND IMPROVED GEARED BALANCE SHAFT MODULE. (OLD PART IS NO LONGER AVAILABLE). *TR
MY 2005 PASSAT TDI WAS LEAKING A HUGE AMOUNT OF OIL SO I TOPPED OFF THE OIL AND TOOK IT TO THE MECHANIC. HE SHOWED ME A HUGE GASH IN THE OIL PAN, RESULTING IN THE LEAK. WHEN WE TOOK THE PAN OFF THE OIL PUMP CHAIN TENSIONER AND CHAIN CAME OUT IN PIECES. THE TENSIONER BROKE AND SLAMMED THE CHAIN INTO THE OIL PAN, MAKING THE GOUGE.…
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MY 2005 PASSAT TDI WAS LEAKING A HUGE AMOUNT OF OIL SO I TOPPED OFF THE OIL AND TOOK IT TO THE MECHANIC. HE SHOWED ME A HUGE GASH IN THE OIL PAN, RESULTING IN THE LEAK. WHEN WE TOOK THE PAN OFF THE OIL PUMP CHAIN TENSIONER AND CHAIN CAME OUT IN PIECES. THE TENSIONER BROKE AND SLAMMED THE CHAIN INTO THE OIL PAN, MAKING THE GOUGE. WE REPLACED THE OIL PAN, CHAIN, TENSIONER, AND COMPLETED AN EARLY TIMING BELT CHANGE INCLUDING A WATER PUMP. THIS WAS AROUND $2000 TOTAL. AFTER SOME RESEARCH I FOUND OUT THIS IS LIKELY DUE TO A PROBLEM WITH THE BALANCE SHAFT MODULE / CHAIN DRIVEN OIL PUMP SETUP ON THESE CARS. I FOUND OUT THAT EVEN THOUGH I SPENT $2000 FIXING THIS I MAY NEED TO COMPLETE THE SAME REPAIRS AGAIN OR REPLACE THE BALANCE SHAFT MODULE WHICH WOULD BE SEVERAL THOUSAND DOLLARS. I ALSO DISCOVERED THAT VW HAS UPGRADED THE DESIGN OF THE BALANCE SHAFT/OIL PUMP DRIVE SO OBVIOUSLY THEY KNOW THIS IS A PROBLEM. I'VE READ THAT I WAS RATHER LUCKY, IT IS ENTIRELY POSSIBLE THAT I COULD HAVE SUFFERED A CATASTROPHIC LOSS OF OIL PRESSURE AND HAD THE ENGINE SEIZE UP, WHICH COULD BE DEADLY. I'M BASICALLY JUST AFRAID TO DRIVE MY CAR NOW. *TR
TL*THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 60 MPH, THE CONTACT NOTICED THAT THE FUEL INDICATOR WENT FROM HALF FULL TO EMPTY. HE PULLED OVER TO THE SIDE OF THE ROAD AND SMELLED GASOLINE. WITHIN SECONDS, THE VEHICLE CAUGHT FIRE. THE CONTACT MANAGED TO SAFELY EXIT THE VEHICLE. THE MANUFACTURER OFFERED HIM A SE…
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TL*THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 60 MPH, THE CONTACT NOTICED THAT THE FUEL INDICATOR WENT FROM HALF FULL TO EMPTY. HE PULLED OVER TO THE SIDE OF THE ROAD AND SMELLED GASOLINE. WITHIN SECONDS, THE VEHICLE CAUGHT FIRE. THE CONTACT MANAGED TO SAFELY EXIT THE VEHICLE. THE MANUFACTURER OFFERED HIM A SETTLEMENT OF $2,700 BECAUSE THE VEHICLE WAS NOT ADEQUATELY REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 08V156000 (FUEL SYSTEM, GASOLINE: DELIVERY). THE INSURANCE COMPANY STATED THAT THE VEHICLE WAS DESTROYED. FIRE REPORT NUMBER E58424 WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 102,000.
I HAVE A 2005 PASSAT TDI THAT HAD ITS BALANCE SHAFT MODULE AND CHAIN THAT DRIVE THE OIL PUMP FAIL AT 92,000 MILES. IT HAPPENED WHILE I WAS DRIVING ON A TWO LANE ROAD AND I HAD TO STOP THE CAR ON THE SIDE OF THE ROAD. THE MECHANIC THAT IS DOING THE JOB IS CHARGING ME $1500 FOR THE REPAIR AND THE PARTS ARE ABOUT $1300. I HAVE ST…
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I HAVE A 2005 PASSAT TDI THAT HAD ITS BALANCE SHAFT MODULE AND CHAIN THAT DRIVE THE OIL PUMP FAIL AT 92,000 MILES. IT HAPPENED WHILE I WAS DRIVING ON A TWO LANE ROAD AND I HAD TO STOP THE CAR ON THE SIDE OF THE ROAD. THE MECHANIC THAT IS DOING THE JOB IS CHARGING ME $1500 FOR THE REPAIR AND THE PARTS ARE ABOUT $1300. I HAVE STARTED TO RESEARCH THIS FAILURE AND HAVE FOUND OUT THAT IT IS QUITE COMMON AND VW HAS NOT DONE A RECALL TO REPAIR THE PROBLEM THE NHTSA SHOULD LOOK INTO THIS AND FORCE VW TO RECALL THESE CARS FOR THEY ARE A SAFETY HAZARD ON THE ROAD. *TR
THERE IS A PROBLEM WITH THE BHW ENGINE IN MY 2005 PASSAT TDI THE BALANCE SHAFTS IN THIS ENGINE ARE DRIVEN BY A CHAIN OFF THE MOTOR, WHICH ALSO DRIVES THE OIL PUMP. THIS UNFORTUNATE DESIGN SUBJECTS THE CHAIN TO STRESSES IT CANNOT WITHSTAND. ON VARIOUS TDI FORUMS, ESPECIALLY TDICLUB.COM, THERE ARE A SIGNIFICANT NUMBER OF CHAIN F…
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THERE IS A PROBLEM WITH THE BHW ENGINE IN MY 2005 PASSAT TDI THE BALANCE SHAFTS IN THIS ENGINE ARE DRIVEN BY A CHAIN OFF THE MOTOR, WHICH ALSO DRIVES THE OIL PUMP. THIS UNFORTUNATE DESIGN SUBJECTS THE CHAIN TO STRESSES IT CANNOT WITHSTAND. ON VARIOUS TDI FORUMS, ESPECIALLY TDICLUB.COM, THERE ARE A SIGNIFICANT NUMBER OF CHAIN FAILURES BEING REPORTED. OF COURSE, WHEN THE CHAIN DRIVING THE OIL PUMP FAILS, THE ENGINE IS STARVED OF ESSENTIAL LUBRICATION. IF THE FAILURE OF THE CHAIN CAUSES ENGINE TO STOP RUNNING IN THE MIDDLE OF TRAFFIC, MERGING ONTO A HIGHWAY, OR PASSING ON THE HIGHWAY, THIS CONDITION COULD EASILY CAUSE DANGER TO ALL CITIZENS NEARBY, POSSIBLY LEADING TO DEATH. RECENTLY, VOLKSWAGEN IN EUROPE RECOGNIZED THE PROBLEM AND DESIGNED A REPAIR, WHICH CHANGES THE CHAIN DRIVEN OIL PUMP TO A GEAR DRIVEN OIL PUMP. THIS APPEARS TO BE A PERMANENT FIX TO THE ORIGINAL DESIGN DEFECT. THE REPAIR IS QUITE EXPENSIVE. WHEN THE CHAIN FAILS, THE PARTS TO REPAIR COST APPROXIMATELY $1800 PLUS APPROXIMATELY ANOTHER $1500 IN LABOR BILLS TO HAVE THE PARTS INSTALLED. IF THE ENGINE IS DESTROYED, IT WILL COST THE OWNER APPROXIMATELY $8000 TO REPLACE THE ENGINE. THIS IS UNACCEPTABLE. I BELIEVE IT IS NOW OBVIOUS THAT ALL THE BHW ENGINES WILL FAIL UNLESS THE GEAR DRIVEN OIL PUMP MODIFICATION IS UNDERTAKEN. IT IS UNFAIR TO EXPECT OWNERS OF THESE VEHICLES TO PAY FOR THE REPAIRS. THE PROBLEM ORIGINATED WITH A FLAWED DESIGN. THIS IS NOT A SMALL PROBLEM, AS THIS DESIGN FLAW WILL LEAD TO TOTAL ENGINE FAILURE. MY VEHICLE IS CURRENTLY EXPERIENCING SEVERE NOISE OSCILLATIONS THAT IS ATTRIBUTED TO IMMINENT FAILURE OF THE AFOREMENTIONED CHAIN ASSEMBLY. THUS, I MUST PAY TO REPAIR THIS DESIGN FLAW BEFORE IT CAN CAUSE AN ACCIDENT. SO FAR, VOLKSWAGEN OF AMERICA HAS NOT PROVIDED ADEQUATE SUPPORT FOR RESOLVING THIS DESIGN PROBLEM. *TR
VEHICLE AFFECTED IS A 2004-2005 VOLKSWAGEN PASSAT TDI EQUIPPED WITH A 2.0L DIESEL ENGINE. CODEDBHW. THE OIL PUMP BALANCE SHAFT MODULE AND CHAIN ARE WEEK IN DESIGN AND ARE FAILING WITHOUT ANY WARNING TO THE DRIVER. WHEN THIS FAILURE OCCUR THE ENGINE IS STARVED OF OIL AND INTERNAL FAILURE IS IMMINENT. SAFETY OF OPERATION BECOMES…
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VEHICLE AFFECTED IS A 2004-2005 VOLKSWAGEN PASSAT TDI EQUIPPED WITH A 2.0L DIESEL ENGINE. CODEDBHW. THE OIL PUMP BALANCE SHAFT MODULE AND CHAIN ARE WEEK IN DESIGN AND ARE FAILING WITHOUT ANY WARNING TO THE DRIVER. WHEN THIS FAILURE OCCUR THE ENGINE IS STARVED OF OIL AND INTERNAL FAILURE IS IMMINENT. SAFETY OF OPERATION BECOMES COMPROMISED AT THIS POINT SINCE AN ENGINE FAILURE AT HIGHWAY SPEEDS REMOVES ALL POWER STEERING AND BRAKING FEATURES AND THE DRIVER IS ALONG FOR THE RIDE UNTIL GETTING THE VEHICLE TO A STOP BY USE OF E-BRAKE OR OTHER SPEED REDUCING MANEUVERS AND HOPEFULLY AVOIDING A COLLISION. THIS FAILURE IS BEING REPORTED AT A BROAD RANGE OF MILEAGE STARTING WITH 45,000 AND UP. ITS MAIN SIGN IS A LOUD CHAIN RATTLE OR ABNORMAL VIBRATION WHILE AT IDLE. VOLKSWAGEN HAS ISSUED AN UPGRADED PART BUT NO FURTHER GUIDANCE WAS ISSUED. THERE ARE NO RECALLS OR WARRANTY REPAIRS AS OF RIGHT NOW. ALL OWNERS ARE UPGRADING THERE VEHICLES WITH A GEAR DRIVEN ASSEMBLY AT A PRICE TAG FOR THE REPAIR OF $3000. *TR
Official recalls
308V156000 · Fuel System, Gasoline:delivery
Apr 7, 2008
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Consequence & remedy
Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
07V063000 · Exterior Lighting:brake Lights:switch
Feb 20, 2007
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Consequence & remedy
Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
04V586000 · Fuel System, Diesel
Dec 15, 2004
ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.
Remedy: DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA11002 · Engine Compartment Fire
Opened Jan 26, 2011 · Closed Feb 17, 2012
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Additional source detail variants (2)
Electrical System
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
PE08008 · Fuel Tank Leak
Opened Jan 31, 2008 · Closed May 30, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.