NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
148 reports44,000 miles · May 20, 2008
Engine And Engine Cooling
I HAVE LEASED A 2005 VW PASSAT. I CHANGED MY OIL ON A REGULAR BASIS, MY MECHANIC DID NOT WRITE THE IN MILEAGE OR OUT MILEAGE WHEN HE GAVE ME MY RECEIPT. MY CAR BROKE DOWN ON THE HIGHWAY AND VW STATES THAT I NEED A NEW MOTOR DUE TO SLUDGE IN THE MOTOR. THE ARE TELLING ME MY RECEIPTS ARE NOT GOOD ENOUGH AND WON'T COVER THE MOTOR. …
Read full complaint
I HAVE LEASED A 2005 VW PASSAT. I CHANGED MY OIL ON A REGULAR BASIS, MY MECHANIC DID NOT WRITE THE IN MILEAGE OR OUT MILEAGE WHEN HE GAVE ME MY RECEIPT. MY CAR BROKE DOWN ON THE HIGHWAY AND VW STATES THAT I NEED A NEW MOTOR DUE TO SLUDGE IN THE MOTOR. THE ARE TELLING ME MY RECEIPTS ARE NOT GOOD ENOUGH AND WON'T COVER THE MOTOR. I HAVE SEARCHED THE WEB AND SEE I'M NOT THE ONLY ONE WITH THIS PROBLEM. THE PALISADES, NY VW ARE IMPOSSIBLE TO DO BUSINESS WITH. I'M NOT GETTING A NEW MOTOR! *TR
NHTSA ODI #10228263
65,000 miles · Feb 15, 2008
Engine And Engine Cooling
THE VEHICLE WAS IN FOR REPAIRS AT 42K MILES, WHILE UNDER THE WARRANTY IN 2004. THERE WAS AN OIL LEAK AND THE CAR WAS RUNNING ROUGH. THEY STATED THEY REPLACED A FLANGE THAT WAS CRACKED, THE OIL PUMP/BALANCE SHAFT SPROCKET, CHAIN TENSIONER. WHEN I GOT THE CAR BACK IT WASN'T RUNNING RIGHT, VERY, VERY ROUGH AND LOUD (IT'S A DIESE…
Read full complaint
THE VEHICLE WAS IN FOR REPAIRS AT 42K MILES, WHILE UNDER THE WARRANTY IN 2004. THERE WAS AN OIL LEAK AND THE CAR WAS RUNNING ROUGH. THEY STATED THEY REPLACED A FLANGE THAT WAS CRACKED, THE OIL PUMP/BALANCE SHAFT SPROCKET, CHAIN TENSIONER. WHEN I GOT THE CAR BACK IT WASN'T RUNNING RIGHT, VERY, VERY ROUGH AND LOUD (IT'S A DIESEL BUT USED TO BE QUIET). IT TURNS OUT THEY DID NOT BALANCE THE BALANCE SHAFT WITH THE ENGINE, THEY ORDERED THE PART/TOOL TO DO THIS. NEARLY 1K MILES LATER, AFTER THEY TOLD ME IT WAS SAFE TO DRIVE, THEY CALLED ME TO COME IN AND HAVE IT BALANCED, WHICH I DID. AT 65K MILES, ROUGHLY 9-10 MONTHS AFTER THIS INITIAL REPAIR, THE CHAIN SNAPPED FOR THE OIL PUMP. THE SPROCKET ON THE OIL PUMP THAT THEY REPLACED ALONG WITH THE CHAIN TENSIONER WERE DESTROYED. THE SPROCKET HAD OLD AND NEW WEAR, THE CHAIN TENSIONER ENDED UP IN PIECES, AND THE CHAIN SHOULD HAVE BEEN REPLACED THE INITIAL TIME BUT WAS NOT. THE CHAIN SNAPPED. THE ORIGINAL FLANGE THAT WAS LEAKING WAS ALSO LEAKING AGAIN. THIS CATASTROPHE LED TO THE CRANKSHAFT NEEDING TO BE REPLACED AS WELL AS THE TURBO WHICH WAS IMMEDIATELY STARVED FOR OIL AND BURNED UP TOO. THE ENGINE WAS REBUILT (BOTTOM END), TURBO REPLACED, NEW CRANK, AND CURRENTLY IT STILL CANNOT BE DRIVEN DUE TO ELECTRICAL OR MECHANICAL PROBLEMS ASSOCIATED WITH THE REPAIR AND FAILURE. VW OF AMERICA STATED THE PARTS THEY REPLACED DID NOT FAIL, AND IF THEY DID THEY ONLY HAVE A 12MO/12K MILE WARRANTY ON THEM. THE WARRANTY FOR THE CAR WAS UP AT 50K MILES. THERE ARE NUMEROUS COMPLAINTS ON THE FORUMS AND MESSAGE BOARDS IN REGARDS TO THE BALANCE SHAFT AND COMPONENTS (CHAIN, TENSIONER, SHAFT, HEX SHAFT, SPROCKET) BEING FAULTY OR FAILING. MANY ARE HAVING PROBLEMS SHORTLY AFTER THE WARRANTY IS UP. *TR
NHTSA ODI #10218144
33,000 miles · Jan 26, 2008
Latches/locks/linkages
SEE COMPLAINT # 10195352. DOOR CONTINUES TO POP OPEN, EVEN WHEN DRIVING STRAIGHT. IT HAS HAPPENED WITHOUT WARNING AND WITHOUT PRECEEDING FAILURE TO CLOSE OR LATCH PROPERLY. I CONTACTED THE DEALERSHIP NEAREST TO MY HOME, AND THEY TOLD ME, "IT IS PROBABLY THE LOCK BOX. I HAVE HEARD OF THIS BEFORE. YOU DON'T HAVE TO BRING IT …
Read full complaint
SEE COMPLAINT # 10195352. DOOR CONTINUES TO POP OPEN, EVEN WHEN DRIVING STRAIGHT. IT HAS HAPPENED WITHOUT WARNING AND WITHOUT PRECEEDING FAILURE TO CLOSE OR LATCH PROPERLY. I CONTACTED THE DEALERSHIP NEAREST TO MY HOME, AND THEY TOLD ME, "IT IS PROBABLY THE LOCK BOX. I HAVE HEARD OF THIS BEFORE. YOU DON'T HAVE TO BRING IT IN. WE CAN'T REPLACE IT UNLESS IT IS IN ITS FAILED STATE." *TR
NHTSA ODI #10216054
32,000 miles · Jan 21, 2008
Latches/locks/linkages
DOOR OPENED UNEXPECTEDLY THREE TIMES WHILE VEHICLE UNDER WAY. WINTER DRIVING CONDITIONS WITH TEMPERATURE SWINGS. TWICE HAD UNRELATED FAILURE TO LATCH, BUT THOSE CASES WERE OBVIOUS. IN THESE THREE CASES, THE DOOR CLOSED AND LATCHED, BUT WOULD NOT LOCK MANUALLY OR BY ELECTRIC CONTROLS OR BY AUTOMATIC SPEED-RELATED LOCKING PROGRAM…
Read full complaint
DOOR OPENED UNEXPECTEDLY THREE TIMES WHILE VEHICLE UNDER WAY. WINTER DRIVING CONDITIONS WITH TEMPERATURE SWINGS. TWICE HAD UNRELATED FAILURE TO LATCH, BUT THOSE CASES WERE OBVIOUS. IN THESE THREE CASES, THE DOOR CLOSED AND LATCHED, BUT WOULD NOT LOCK MANUALLY OR BY ELECTRIC CONTROLS OR BY AUTOMATIC SPEED-RELATED LOCKING PROGRAM. THE AUTOMATIC LOCKING FEATURE WAS ATTEMPTING TO LOCK THE CAR REPEATEDLY. THE DOOR WAS CLOSED SECURELY AND TESTED PRIOR TO DEPARTURE DURING EPISODES TWO AND THREE. DURING TURNS, THE DOOR POPPED OPEN FULLY, WITH FORCE, WITHOUT WARNING. NO INJURIES SUSTAINED. *TR
NHTSA ODI #10215564
36,000 miles · Jan 8, 2008
SeatsFire
(1) TURNED ON DRIVERS-SIDE SEAT HEATER WHILE DRIVING (2) SMOKE BEGAN FILLING THE VEHICLE, AND (3) I TURNED OFF THE HEATER, BUT A HOLE WAS BURNED THROUGH THE LEFT SIDE OF THE DRIVER'S SEAT AND THROUGH MY LEFT REAR PANT POCKET AS WELL. *TR
NHTSA ODI #10214213
40,000 miles · Dec 27, 2007
Unknown Or OtherFire
TL*THE CONTACT OWNED A 2005 VOLKSWAGEN PASSAT STATION WAGON. WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE CAUSE OF THE FIRE HAS NOT BEEN DETERMINED. THERE IS A FIRE REPORT BUT THE CONTACT DOES NOT HAVE A COPY. THERE WERE NO DEATHS, INJURIES AND NO POLICE REPORT. THE CURRENT AND F…
Read full complaint
TL*THE CONTACT OWNED A 2005 VOLKSWAGEN PASSAT STATION WAGON. WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE CAUSE OF THE FIRE HAS NOT BEEN DETERMINED. THERE IS A FIRE REPORT BUT THE CONTACT DOES NOT HAVE A COPY. THERE WERE NO DEATHS, INJURIES AND NO POLICE REPORT. THE CURRENT AND FAILURE MILEAGES ARE 40000.
NHTSA ODI #10212951
Mileage unknown · Oct 18, 2007
Exterior Lighting
2005 VW PASSAT WITH RECALL FOR A BRAKE LIGHT SWITCH. CONSUMER TOOK THE CAR OVERSEAS. HE STATES THAT THEY WILL NOT HONOR THE INTERNATIONAL WARRANTY FOR THE BRAKE LIGHT SWITCH. *KB THE DEALER STATED THEY WERE NOT HAVING THE PROBLEM IN EUROPE. *JB
NHTSA ODI #10207130
8,002 miles · Sep 19, 2007
Unknown Or Other
WHEN MAKING A TURN FROM A STOP POSITION, THE CAR STALLS. THIS ALSO HAPPENS WHEN GOING FORWARD INTO TRAFFIC. I HAVE REPORTED THIS TO THE DEALER ON SEVERAL OCCASIONS BUT THEY WERE UNABLE TO SOLVE THE PROBLEM. I FEEL THIS IS A VERY DANGEROUS SITUATION. *JB THE MECHANIC WENT ON A TEST DRIVE WITH TH…
Read full complaint
WHEN MAKING A TURN FROM A STOP POSITION, THE CAR STALLS. THIS ALSO HAPPENS WHEN GOING FORWARD INTO TRAFFIC. I HAVE REPORTED THIS TO THE DEALER ON SEVERAL OCCASIONS BUT THEY WERE UNABLE TO SOLVE THE PROBLEM. I FEEL THIS IS A VERY DANGEROUS SITUATION. *JB THE MECHANIC WENT ON A TEST DRIVE WITH THE CONSUMER AND HE NOTICED THAT SHE DROVE WITH BOTH FEET, THE MECHANIC EXPLAINED THAT THE TRANSMISSION COULD NOT DETERMINE IF THE VEHICLE SHOULD SSTOP OR GO FORWARD WHEN TURNING, AND THEREFORE IT STALLED. THE CONSUMER STATED SHE HAS MADE AN EFFORT TO USE ONLY ONE FOOT AND THE PROBLEM SEEMED TO BE RESOLVED. UPDATED 10/31/07. *JB
NHTSA ODI #10203471
33,515 miles · Sep 13, 2007
Electrical SystemEquipmentSuspension
2005 PASSAT AIR CONDITIONER FAILURE, BLOWS COLD AIR INTERMITTENTLY. CUSTOMER STATES THAT IT BLOWS COLD AIR INTERMITTENTLY THEN WILL STOP FOR NO REASON AND BLOW AMBIENT TEMPERATURE AIR. **NAR**KB THE DEALER REPLACED VARIOUS PARTS WITHIN THE AC UNIT, HOWEVER THE CONSUMER CONTINUED TO EXPERIENCE AC FAILURE. THE CONSUMER BELIEVED…
Read full complaint
2005 PASSAT AIR CONDITIONER FAILURE, BLOWS COLD AIR INTERMITTENTLY. CUSTOMER STATES THAT IT BLOWS COLD AIR INTERMITTENTLY THEN WILL STOP FOR NO REASON AND BLOW AMBIENT TEMPERATURE AIR. **NAR**KB THE DEALER REPLACED VARIOUS PARTS WITHIN THE AC UNIT, HOWEVER THE CONSUMER CONTINUED TO EXPERIENCE AC FAILURE. THE CONSUMER BELIEVED THERE WAS A SERIOUS PROBLEM WITH THE ELECTRICAL SYSTEM OR THE WIRING HARNESS. *JB THE CONSUMER STATED HE REPLACED TWO TIRES DUE TO EXTREME CUPPING. *TR
NHTSA ODI #10203755
700 miles · Sep 4, 2007
Service Brakes, HydraulicCrash
TL*THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 5 MPH, THE BRAKES FAILED. THE CONTACT STATED THAT THE BRAKES MADE A LOUD GRINDING NOISE WHEN THE PEDAL WAS DEPRESSED AND THE BRAKE LIGHT REMAINED ILLUMINATED. THE DEALER STATED THAT THE FAILURE WAS UNRECOGNIZABLE. THE CONTACT ALSO CRASHED INTO THE REAR OF ANOTHER VE…
Read full complaint
TL*THE CONTACT OWNS A 2005 VOLKSWAGEN PASSAT. WHILE DRIVING 5 MPH, THE BRAKES FAILED. THE CONTACT STATED THAT THE BRAKES MADE A LOUD GRINDING NOISE WHEN THE PEDAL WAS DEPRESSED AND THE BRAKE LIGHT REMAINED ILLUMINATED. THE DEALER STATED THAT THE FAILURE WAS UNRECOGNIZABLE. THE CONTACT ALSO CRASHED INTO THE REAR OF ANOTHER VEHICLE WHILE ATTEMPTING TO BRAKE. THE REAR BUMPER OF THE OTHER VEHICLE WAS DESTROYED. THE VIN AND DEALER INFORMATION WERE UNKNOWN. THE CURRENT MILEAGE WAS 58,700 AND FAILURE MILEAGE WAS 700.
NHTSA ODI #10201766
Official recalls
3Apr 7, 2008
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Consequence & remedy
Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
Feb 20, 2007
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Consequence & remedy
Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
Dec 15, 2004
ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.
Remedy: DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA11002 · Engine Compartment Fire
Opened Jan 26, 2011 · Closed Feb 17, 2012
Status: closed (inferred from source dates) · Electrical System; Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Additional source detail variants (2)
Electrical System
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
Engine And Engine Cooling
In July 2010, the Agency opened PE10-027 to investigate allegations of coil on plug (COP) ignition coil fires in MY2002-2003 VW Passat vehicles.The investigation was upgraded in January 2011 to include all MY2001-2007 4-cylinder VW Passat, gasoline, turbo-charged vehicles.Based on the analysis of VW's response, and including ODI's consumer complaints, ODI has since identified 135 unique engine fire reports attributable to the COP coils.After further review of the details as contained in each report, ODI determined that 43 of the 135 fire reports were actual fire/flame incidents, 83 fire reports were thermal events (smoke, spark, heat or wire melt), and another 9 fire reports were undetermined in severity due to the lack of information.These COP coil fires were characterized as initiated from within the COP coil circuit located at the top of the engine block and below the plastic engine cover.The fires observed were contained in the engine compartment and did not reach into the passenger compartment in contrast to those caused by an overheated catalytic converter examined in ODI?s investigation in 2007 and 2008.There were no reports of crashes or personal injury in this examination.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstancesSee the Closing Report for additional details.
PE08008 · Fuel Tank Leak
Opened Jan 31, 2008 · Closed May 30, 2008
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
Fuel System, Other:storage:tank Assembly:pressure Relief Devices
VOLKSWAGEN (VW) IS RECALLING CERTAIN VW PASSAT 4MOTION AND AUDI A6 QUATTRO AND ALLROAD QUATTRO ALL-WHEEL DRIVE PASSENGER CARS.VW VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM NOVEMBER 22, 2000 THROUGH MAY 31, 2005 AND AUDI VEHICLES SUBJECT TO RECALL WERE MANUFACTURED FROM JUNE 2, 2001 TO JUNE 1, 2005.THE NHTSA RECALL NUMBER FOR THE VW VEHICLES IS 08V-156 (VW ALSO IS CORRECTING DEFECTS RELATED TO HEAT SHIELD AND FUEL LINE HAZARDS FOR THESE VEHICLES AND FOR 1999-2000 PASSATS IN THIS RECALL ACTION.)THE NHTSA RECALL NUMBER FOR THE AUDI VEHICLES IS 08V-157.SINCE 2006, ODI HAS RECEIVED 17 COMPLAINTS OF FUEL LEAKING FROM THE SUBJECT VEHICLES' FUEL TANKS.THE 400 COMPLAINTS SHOWN ABOVE MAY INCLUDE DUPLICATE REPORTS TO ODI AND THE MANUFACTURER. WHILE THE CONSEQUENCE (FUEL LEAKS FROM THE TOP OF THE TANK) IS SIMILAR FOR BOTH THE PASSAT AND AUDI SUBJECT VEHICLES, DIFFERENCES IN DESIGN AND CONSTRUCTION REQUIRE A DIFFERENT REMEDY FOR EACH VEHICLE.ON THE PASSATS, THE VENTILATION LINE COULD HAVE BEEN INSTALLED IMPROPERLY WITH TENSION AND WITH AN INCORRECTLY POSITIONED CABLE TIE.THE TENSION COULD CAUSE CRACKED OR BROKEN NIPPLES ON THE FUEL TANK ROLLOVER VALVE.ON THE AUDI VEHICLES, A MATERIAL CHANGE (EFFECTIVE JUNE 2, 2001) WITH DIFFERENT AGING CHARACTERISTICS USED FOR THE ROLLOVER VALVE AND THE USE OF AN INFLEXIBLE ALUMINUM VENTILATION LINE COULD CAUSE CRACKING OF THE NIPPLE ON THE ROLLOVER VALVE.VW IS RECALLING ALL VEHICLES SUBJECT TO THESE DEFECTS.IT WILL INSPECT PASSATS TO ENSURE THAT THE VENT LINE IS TENSION FREE AND CORRECT THE INSTALLATION IF TENSION IS FOUND.IF A CRACK OR FUEL LEAK IS FOUND, VW WILL REPLACE THE FUEL TANK.AUDI WILL REPAIR ALL SUBJECT VEHICLES BY REINFORCING THE FUEL TANK ROLLOVER VALVE WITH AN EPOXY ADHESIVE.THIS INVESTIGATION IS CLOSED.
EA07014 · Passenger Engine Compartment Fires
Opened Sep 28, 2007 · Closed Jul 7, 2008
Status: closed (inferred from source dates) · Electrical System:ignition; Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Additional source detail variants (2)
Electrical System:ignition
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Engine And Engine Cooling:exhaust System
THE MANUFACTURER NOTIFIED NHTSA ON 04-APR-08 THAT A SAFETY RECALL ACTION WOULD BE INITIATED TO REMEDY THE ISSUE.IN JUNE 2008, THE MANUFACTURER ISSUED A TECHNICAL SERVICE BULLETIN (CODE 26E5/R5) REGARDING THE SPECIFIC PROCEDURES TO BE EMPLOYED IN THIS CAMPAIGN.VEHICLE OWNER NOTIFICATION LETTERS WERE SENT BEGINNING APPROXIMATELY JUNE 13, 2008.THE CAMPAIGN WAS ASSIGNED NHTSA NO. 08V-156.THIS RECALL AFFECTS ALL MY 1999-2005, 5TH GENERATION GASOLINE-POWERED PASSAT SEDANS AND STATION WAGONS.APPROXIMATELY 412,000 VEHICLES ARE AFFECTED.CORRECTIVE ACTION WILL CONSIST OF INSTALLING ADDITIONAL EXHAUST SYSTEM HEAT SHIELDING TO MITIGATE THE POTENTIAL THERMAL EFFECTS OF ENGINE IGNITION PROBLEMS.BASED ON THIS ACTION, THE SUBJECT EA HAS BEEN CLOSED.
Illustration