NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
104 reportsClear category filter118,500 miles · Sep 17, 2007
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2002 VOLKSWAGEN JETTA. THE CONTACT STATED THAT THE VEHICLE FAILED INSPECTION DUE TO THE CATALYTIC CONVERTER. HE HAD AN EXTENDED WARRANTY, BUT WAS INFORMED THAT THE MILEAGE EXCEEDED THE WARRANTY. THE MIL LIGHT HAS BEEN ILLUMINATED SINCE MAY OF 2007 DUE TO THE CATALYTIC CONVERTER. THE VEHICLE HAS BEEN INS…
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TL*THE CONTACT OWNS A 2002 VOLKSWAGEN JETTA. THE CONTACT STATED THAT THE VEHICLE FAILED INSPECTION DUE TO THE CATALYTIC CONVERTER. HE HAD AN EXTENDED WARRANTY, BUT WAS INFORMED THAT THE MILEAGE EXCEEDED THE WARRANTY. THE MIL LIGHT HAS BEEN ILLUMINATED SINCE MAY OF 2007 DUE TO THE CATALYTIC CONVERTER. THE VEHICLE HAS BEEN INSPECTED AND DIAGNOSED TWICE. THE CONTACT WAS INFORMED BOTH TIMES THAT THE CATALYTIC CONVERTER NEEDED TO BE REPLACED. THE VEHICLE HAS NOT YET BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 118,500. UPDATED 12/12/07
NHTSA ODI #10203184
85,000 miles · Jun 20, 2007
Engine And Engine Cooling
CAR STALLED WITHOUT WARNING. USUALLY HAPPENED WHEN SLOWING DOWN FOR A STOP OR WHILE AT A STOP. SOMETIMES STALLED WHEN STARTING UP FROM A STOP. THIS WAS VERY DANGEROUS AS CAR STALLED AND CARS BEHIND WERE BEGINNING TO SPEED UP OR WHEN TRYING TO CROSS A BUSY ROAD AND MAKING A LEFT TURN. I HAD ABOUT $1000 OF SERVICE AT THE LOC…
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CAR STALLED WITHOUT WARNING. USUALLY HAPPENED WHEN SLOWING DOWN FOR A STOP OR WHILE AT A STOP. SOMETIMES STALLED WHEN STARTING UP FROM A STOP. THIS WAS VERY DANGEROUS AS CAR STALLED AND CARS BEHIND WERE BEGINNING TO SPEED UP OR WHEN TRYING TO CROSS A BUSY ROAD AND MAKING A LEFT TURN. I HAD ABOUT $1000 OF SERVICE AT THE LOCAL VOLKSWAGEN DEALER IN THE PAST 6 MONTHS. *AK
NHTSA ODI #10193848
Mileage unknown · May 10, 2007
Engine And Engine Cooling
2002 VOLKSWAGEN JETTA CUSTOMER STATES THAT THE CATALYTIC CONVERTER WARRANTY CLAIM WAS DENIED FOR THE SECOND TIME AND THIS IS AN APPEAL LETTER**CC THE CONSUMER STATED THE FIRST DENIAL LACKED AN ACTUAL REASON AND THE SECOND DENIAL STATED THE REPAIR TO HIS VEHICLE WAS NOT CONSIDERED AN EMERGENCY. THE CATALYTIC CONVERTER AND OXYGE…
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2002 VOLKSWAGEN JETTA CUSTOMER STATES THAT THE CATALYTIC CONVERTER WARRANTY CLAIM WAS DENIED FOR THE SECOND TIME AND THIS IS AN APPEAL LETTER**CC THE CONSUMER STATED THE FIRST DENIAL LACKED AN ACTUAL REASON AND THE SECOND DENIAL STATED THE REPAIR TO HIS VEHICLE WAS NOT CONSIDERED AN EMERGENCY. THE CATALYTIC CONVERTER AND OXYGEN SENSOR WERE REPLACED. *JB
NHTSA ODI #10191103
42,000 miles · May 9, 2007
Engine And Engine Cooling
ON APRIL 22, 2007 MY SON WAS RETURNING TO COLLEGE IN THE 2002 VOLKSWAGEN JETTA 1.8T WHEN THE ENGINE SIEZED WITHOUT WARNING AS HE ACCELERATED TO ENTER A BUSY INTERSTAT 80. FORTUNATELY, HE WAS ABLE TO COAST OFF TO THE SIDE OF THE ROAD. INTERSTATE 80WAS HEAVILY USED BY TRUCKS, AND HAD MY SON NOT BEEN IN A POSITION TO GET OFF…
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ON APRIL 22, 2007 MY SON WAS RETURNING TO COLLEGE IN THE 2002 VOLKSWAGEN JETTA 1.8T WHEN THE ENGINE SIEZED WITHOUT WARNING AS HE ACCELERATED TO ENTER A BUSY INTERSTAT 80. FORTUNATELY, HE WAS ABLE TO COAST OFF TO THE SIDE OF THE ROAD. INTERSTATE 80WAS HEAVILY USED BY TRUCKS, AND HAD MY SON NOT BEEN IN A POSITION TO GET OFF TO THE SIDE THE ENGINE FAILURE COULD HAVE CAUSED A VERY SERIOUS SAFETY HAZARD NOT ONLY TO MY SON BUT TO MANY OTHER VEHICLES USING THIS HIGHWAY. *AK I UNDERSTAND THAT THIS IS NOT AN ISOLATED INSTANCE OF FAILURE OF THE VW 1.8 T ENGINE. FROM WHAT I HAVE SEEN ON THE INTERNET IT APPEARS THAT IS FAIRLY COMMON FOR THESE ENGINES TO FAIL AND VW TENDS TO BLAME THE OWNERS FOR IMPROPER MAINTENANCE. MY JETTA WAS PURCHASED IN APRIL 2006 WITH 31,000 MILES, IN THE YEAR THAT WE HAD THE CAR WE PUT APPROX. 10,000 MILES ON IT AND WE HAD THE OIL CHANGED AT LEAST TWO TIMES. WE PURCHASED THIS CAR BASED ON VW ADVERTISING ABOUT THE QUALITY AND SAFETY OF THESE CARS AND I FEEL THAT VW SHOULD TAKE RESPONSIBILITY FOR THEIR POORLY ENGINEERED ENGINE AND ISSUE A RECALL TO CORRECT DEFICIENCIES WITH THIS ENGINE. I ORDER FOR ME TO CORRECT THIS PROBLEM I HAVE TO REPLACE THE ENGINE, I ALSO HAVE JUST BEEN INFORMED THAT WHEN THE ENGINE SUDDENLY FROZE THE TRANSMISSION WAS ALSO DAMAGED. THE COST OF TO MAKE THIS CAR USABLE AGAIN WILL BE IN EXCESS OF $7,000. WHILE I DON'T FEEL THAT IT IS RIGHT THAT I AM STUCK WITH THE COST OF REPAIRS THAT ARE THE RESULT OF A SERIOUS DESIGN PROBLEM WITH THIS ENGINE, I AM MUCH MORE CONCERNED WITH PUTTING LIVES IN JEOPARDY WHEN AN ENGINE STOPS WITHOUT WARNING AT HIGH WAY SPEEDS
NHTSA ODI #10190318
Mileage unknown · Apr 10, 2007
Engine And Engine Cooling
THE CABIN OF THE 2002 VOLKSWAGEN JETTA EMITS A WAXY ODOR THAT I AM CONCERNED REPRESENTS ENGINE FUMES. I HAVE HAD THE CAR INSPECTED BY SEVERAL MECHANICS, AND, WHILE THEY COULD IDENTIFY THE ODOR, THEY COULD NOT IDENTIFY THE SOURCE. THIS ODOR CAUSED ME AND MY PASSENGERS TO SUFFER BURNING EYES AND NAUSEA. *AK
NHTSA ODI #10187479
329,800 miles · Mar 23, 2007
Engine And Engine Cooling
OIL LIGHT COMES ON, MOSTLY DURING TURNS. SWEET SMELL IN INTERIOR CABIN. WATER ENTERING INTERIOR FLOOR LEVEL. *AK
NHTSA ODI #10185974
96,626 miles · Mar 5, 2007
Electrical SystemEngine And Engine Cooling
(1) MANY ELECTRICAL ANOMALIES. LOSS OF AIR CONDITION. DEALERSHIP ADVISES IT IS COOLANT MIGRATION CAUSING ELECTRICAL/POWER PROBLEMS. COOLANT MIGRATING FROM COOLANT BOTTLE INTO THE ELECTRICAL HARNESS AND INTO ALL ELECTRICAL SYSTEMS. (2)COOLANT MIGRATION HAS CAUSED SEVERE ELECTRICAL PROBLEMS AND THE VEHICLE MUST BE RE-WIRED. C…
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(1) MANY ELECTRICAL ANOMALIES. LOSS OF AIR CONDITION. DEALERSHIP ADVISES IT IS COOLANT MIGRATION CAUSING ELECTRICAL/POWER PROBLEMS. COOLANT MIGRATING FROM COOLANT BOTTLE INTO THE ELECTRICAL HARNESS AND INTO ALL ELECTRICAL SYSTEMS. (2)COOLANT MIGRATION HAS CAUSED SEVERE ELECTRICAL PROBLEMS AND THE VEHICLE MUST BE RE-WIRED. COST TO ME $310.-TO BE DETERMINED(PROBABLY 6-10,000$) (3)DEALERSHIP REFUSED TO ASSIST WITH GETTING VW OF AMERICA TO CORRECT THE PROBLEM AT THEIR COST. VW OF AMERICA REFUSED TO CORRECT THE PROBLEM AT MY REQUEST. VW HAS KNOWN SINCE 2001 (SEE TECHNICAL BULLETIN 97-01-01) THAT THE COOLANT BOTTLE IS DEFECTIVE AND HAS NOT RECALLED IT, OR PROVIDED TECHNICAL BULLETINS AS TO HOW TO PREVENT IT. DEALER ADVISES THE CAR IS NOT SAFE TO DRIVE IN ITS PRESENT CONDITION. *JB
NHTSA ODI #10184235
74,900 miles · Jan 19, 2007
Engine And Engine CoolingPower Train
IN APRIL 2006 WE PURCHASED A 2002 VW JETTA FROM A PRIVATE PARTY. THE CAR HAD 65,000 MILES. SHE WAS THE ORIGINAL OWNER OF THE CAR AND HAD TAKEN METICULOUS CARE OF THE CAR. WE HAVE ALL THE SERVICE RECORDS DATING BACK TO IT'S ORIGINAL PURCHASE. IT HAD BEEN IN FOR ALL SCHEDULED TUNEUPS. VW OFFERS A 60,000 MILE OR 5 YEAR WARRANTY O…
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IN APRIL 2006 WE PURCHASED A 2002 VW JETTA FROM A PRIVATE PARTY. THE CAR HAD 65,000 MILES. SHE WAS THE ORIGINAL OWNER OF THE CAR AND HAD TAKEN METICULOUS CARE OF THE CAR. WE HAVE ALL THE SERVICE RECORDS DATING BACK TO IT'S ORIGINAL PURCHASE. IT HAD BEEN IN FOR ALL SCHEDULED TUNEUPS. VW OFFERS A 60,000 MILE OR 5 YEAR WARRANTY ON THE DRIVE TRAIN. IN NOVEMBER 2006 THE RADIATOR WARNING APPEARED ON THE DASH. WE TOOK IT IN TO THE DEALERSHIP AND THEY CLAIMED THE RADIATOR AND TRANSMISSION WERE MIXING AND CAUSED SIGNIFICANT DAMAGE TO HE TRANSMISSION. ESTIMATED COST OF REPLACING THE TRANSMISSION $5,890. THE DEALERSHIP MECHANIC NEVER STATED WHAT CAUSED THE MIXING FLUIDS AND WOULD NOT SPECULATE. WE TOOK THE CAR TO OUR LOCAL MECHANIC. HE WAS ABLE TO ISOLATED THE PROBLEM WITHIN 20 MINUTES. THE TRANSMISSION COOLER IS LEAKING ALLOWING THE TWO FLUIDS TO CO-MINGLE. AS A RESULT OF THE MIXING FLUIDS, THE BELTS, HOSES, RADIATOR, AND TRANSMISSION ARE ALL SEVERELY DAMAGED. ACCORDING TO THE MECHANIC THE TRANSMISSION COOLER IS SEALED WITHIN THE TRANSMISSION HOUSING AND IS NEVER MEANT TO BE CHANGED. IT'S POSITION IS PROTECTED FROM ANY ROAD DEBRIS AND NO QUALITY OF HOW THE CAR WAS DRIVEN WOULD EFFECT THE PERFORMANCE OF THIS PART. IT'S HIS OPINION THAT THE PART HAD A MANUFACTURED DEFECT. SINCE THE CAR WAS ORIGINALLY DIAGNOSED IN NOVEMBER IT HAS NOT BEEN DRIVEN. WE ARE CURRENTLY AWAITING AN APPEAL TO THE VW AMERICA.
NHTSA ODI #10179105
87,000 miles · Oct 31, 2006
Engine And Engine Cooling
THE OIL PAN IS MADE OF ALUMINUM AND THE DRAIN PLUG IS METAL. WHEN MY MECHANIC CHANGED IT OUT IT WAS STRIPPED CAUSING ME TO HAVE TO PAY FOR A NEW OIL PAN, SCREW AND LABOR OF ABOUT 440.00. I AM REQUESTING A FULL REFUND AND ASKING VW TO REPLACE THE DRAIN PLAIN WITH AN ALUMINUM SCREW OR REPLACE THE OIL PAN. AFTER REVIEWING VW BLOGS …
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THE OIL PAN IS MADE OF ALUMINUM AND THE DRAIN PLUG IS METAL. WHEN MY MECHANIC CHANGED IT OUT IT WAS STRIPPED CAUSING ME TO HAVE TO PAY FOR A NEW OIL PAN, SCREW AND LABOR OF ABOUT 440.00. I AM REQUESTING A FULL REFUND AND ASKING VW TO REPLACE THE DRAIN PLAIN WITH AN ALUMINUM SCREW OR REPLACE THE OIL PAN. AFTER REVIEWING VW BLOGS OTHER CARS ARE HAVING THIS SAME ISSUE. THE SECOND THINS IS THE TRANSMISSION SERVICE. I HAD BEEN REQUESTING OVER THE LAST 3 YEARS FROM THE DEALER THAT MY TRANSMISSION BE SERVICED BUT THEY TOLD ME IT WAS NOT SERVICEABLE. EVEN MY MECHANIC WHO CALLED TO FIX THE OIL THEY ALSO TOLD HIM THAT BECAUSE MY TRANSMISSION WAS NOT CHANGING GEARS PROPERLY. HE PULLED IT ANY AND FOUND THAT THE FLUID WAS BLACK AND THE FILTER WAS CLOGGED NOT ALLOWING IN FLUID TO FLOW THROUGH. HAD I WAITED TWO WEEKS MORE I WOULD HAVE HAD TO REPLACED THE ENTIRE TRANSMISSION. ANOTHER COAST OF ABOUT 120.00...TOTAL REQUEST FROM VW IS 1000 FOR REPLACEMENT COST AND LABOR. *NM
NHTSA ODI #10172246
45,000 miles · Oct 16, 2006
Engine And Engine Cooling
ENGINE REVS HIGH WHEN ACCELERATOR IS DEPRESSED, BUT DOES NOT ACCELERATE. THIS HAPPENED A NUMBER OF TIMES WHEN ATTEMPTING TO MERGE INTO HIGH SPEED TRAFFIC. *NM
NHTSA ODI #10170891
Official recalls
5Feb 20, 2007
ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.
Consequence & remedy
Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
May 24, 2006
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC OR MANUAL TRANSMISSIONS AND CRUISE CONTROLS, A BRAKE LIGHT SWITCH ON THESE VEHICLES MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY DURING SAFETY RECALLS 03V-265 OR 04V-096.
Consequence & remedy
Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 27, 2006. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF THIS POPULATION MAY BE INVOLVED IN EITHER THIS RECALL OR 06V-183, BUT NOT BOTH. THE REMEDY IS THE SAME FOR EACH RECALL. VOLKSWAGEN DEALERS WILL APPLY THE REMEDY BASED ON THE VIN NUMBER OF THE VEHICLE. OWNERS MAY CONTACT VW AT 1-800-822-8987.
Dec 16, 2004
ON CERTAIN PASSENGER VEHICLES, THE HAZARD SWITCH AND FLASHER SYSTEM FUNCTION MAY DEGRADE OVER TIME BECAUSE OF DISTORTION AND MATERIAL TRANSFER OF THE CONTACTS OF CERTAIN HAZARD SWITCH RELAYS WHICH OCCURS DUE TO SUBSTANTIALLY INCREASED ELECTRICAL CURRENT LOAD FROM HIGHER WATTAGE TURN SIGNAL BULBS.
Consequence & remedy
Consequence: THIS MAY RESULT IN INTERMITTENT OR INOPERATIVE TURN SIGNAL AND HAZARD FLASHER FUNCTION.
Remedy: DEALERS WILL REPLACE THE HAZARD FLASHER SWITCH/RELAY KIT. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Feb 20, 2004
ON CERTAIN PASSENGER VEHICLES, A BRAKE LIGHT SWITCH ON THESE VEHICLES MAY MALFUNCTION.
Consequence & remedy
Consequence: IF THIS HAPPENS, THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR COME ON AND STAY ON, EVEN THOUGH THE VEHICLE IS PARKED.
Remedy: THIS RECALL HAS BEEN SUPERCEDED BY 06V-183. OWNERS WHO HAVE HAD A REMEDY PERFORMED UNDER THIS RECALL SHOULD RETURN TO THEIR DEALER FOR THE REDESIGNED REMEDY. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Jan 31, 2002
ON SOME PASSENGER VEHICLES, SHORT CIRCUITS CAN OCCUR WITHIN THE ELECTRONIC CONTROL UNIT OF THE ANTI-LOCK BRAKING SYSTEM (ABS).
Consequence & remedy
Consequence: THIS CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE ABS CONTROL UNIT. OWNER NOTIFICATION BEGAN MARCH 8, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
7RQ06004 · Brake Light Switch Failure
Opened Feb 28, 2006 · Closed Aug 7, 2006
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
BY LETTERS DATED MAY 24, 2006 AND AUGUST 4, 2006, VOLKSWAGEN (VW) NOTIFIED THE AGENCY THAT IT IS CONDUCTING A SAFETY RECALL (NHTSA RECALL NO 06V-183) INVOLVING MODEL YEAR (MY) 1998-2002 VOLKSWAGEN NEW BEETLE AND 1999-2002 VOLKSWAGEN JETTA VEHICLES EQUIPPED WITH CRUISE CONTROL.VOLKSWAGEN?S RECALL COVERS 646,246 VEHICLES.PREVIOUSLY, VW RECALLED THESE VEHICLES TO REPLACE A DEFECTIVE BRAKE LIGHT SWITCH (RECALLS 03V-265 AND 04V-096) THAT WAS UNIQUE TO VEHICLES WITH CRUISE CONTROL.VOLKSWAGEN REPORTS THAT THE BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY DURING RECALLS 03V-265 AND 04V-096.VOLKSWAGEN WILL INSTALL A NEW DESIGN BRAKE LIGHT SWITCH.BASED ON VOLKSWAGEN'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (2)
Exterior Lighting:brake Lights:switch
BY LETTERS DATED MAY 24, 2006 AND AUGUST 4, 2006, VOLKSWAGEN (VW) NOTIFIED THE AGENCY THAT IT IS CONDUCTING A SAFETY RECALL (NHTSA RECALL NO 06V-183) INVOLVING MODEL YEAR (MY) 1998-2002 VOLKSWAGEN NEW BEETLE AND 1999-2002 VOLKSWAGEN JETTA VEHICLES EQUIPPED WITH CRUISE CONTROL.VOLKSWAGEN?S RECALL COVERS 646,246 VEHICLES.PREVIOUSLY, VW RECALLED THESE VEHICLES TO REPLACE A DEFECTIVE BRAKE LIGHT SWITCH (RECALLS 03V-265 AND 04V-096) THAT WAS UNIQUE TO VEHICLES WITH CRUISE CONTROL.VOLKSWAGEN REPORTS THAT THE BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY DURING RECALLS 03V-265 AND 04V-096.VOLKSWAGEN WILL INSTALL A NEW DESIGN BRAKE LIGHT SWITCH.BASED ON VOLKSWAGEN'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:brake Lights
BY LETTERS DATED MAY 24, 2006 AND AUGUST 4, 2006, VOLKSWAGEN (VW) NOTIFIED THE AGENCY THAT IT IS CONDUCTING A SAFETY RECALL (NHTSA RECALL NO 06V-183) INVOLVING MODEL YEAR (MY) 1998-2002 VOLKSWAGEN NEW BEETLE AND 1999-2002 VOLKSWAGEN JETTA VEHICLES EQUIPPED WITH CRUISE CONTROL.VOLKSWAGEN?S RECALL COVERS 646,246 VEHICLES.PREVIOUSLY, VW RECALLED THESE VEHICLES TO REPLACE A DEFECTIVE BRAKE LIGHT SWITCH (RECALLS 03V-265 AND 04V-096) THAT WAS UNIQUE TO VEHICLES WITH CRUISE CONTROL.VOLKSWAGEN REPORTS THAT THE BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY DURING RECALLS 03V-265 AND 04V-096.VOLKSWAGEN WILL INSTALL A NEW DESIGN BRAKE LIGHT SWITCH.BASED ON VOLKSWAGEN'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
DP05004 · Engine Stalling
Opened Aug 11, 2005 · Closed Dec 8, 2005
Status: closed (inferred from source dates) · Electrical System:ignition:module
BY LETTER RECEIVED ON JUNE 24, 2005, MR. RONALD M. STRICKLAND OF RALEIGH, NC, SUBMITTED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE THE PERFORMANCE OF THE IGNITION COIL PLUGS ON MODEL YEAR (MY) 2000-2003 VOLKSWAGEN JETTA, GOLF AND PASSAT SEDANS.THE PETITIONER ALLEGES THAT HE HAD EXPERIENCED MULTIPLE STALLING EVENTS AS A RESULT OF ONE OR MORE IGNITION COIL PLUGS MALFUNCTIONING ON HIS 2002 VW JETTA SEDAN.AS A RESULT OF THE ENGINE STALLING, THE PETITIONER EXPERIENCED A LOSS OF POWER STEERING AND INCREASED BRAKING EFFORTS WHEN HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD TO CONTROL THE VEHICLE.AFTER A FEW MINUTES PARKED ON THE SHOULDER HE WAS ABLE TO RESTART THE VEHICLE ALTHOUGH THE ENGINE OPERATED AT REDUCED POWER.VW ISSUED A CUSTOMER SATISFACTION CAMPAIGN (CSC) ON JANUARY 31, 2003 TO INSTRUCT THEIR DEALERSHIPS TO INSPECT THE VEHICLES FOR ANY MALFUNCTIONING IGNITION COIL PACKS AND TO REPLACE THEM AT NO COST TO THE CONSUMER.CONSUMERS WERE NOTIFIED TO BRING THEIR VEHICLES TO THEIR DEALERSHIPS VIA OWNER LETTERS MAILED OUT ON JUNE 6, 2003.WHILE VW INITIALLY INSTRUCTED THE DEALERSHIPS TO ONLY REPLACE THE MALFUNCTIONING IGNITION COIL PACKS, A REVISED CSC WAS ISSUED TO DEALERSHIPS IN DECEMBER 2003 AND JANUARY 2004, INSTRUCTING DEALERSHIPS TO REPLACE ALL IGNITION COIL PACKS REGARDLESS OF THEIR PERFORMANCE.A REMINDER TO THE DEALERSHIPS WAS SENT BY VW ON APRIL OF 2004.ALTHOUGH THE CONCERNS OF THE PETITIONER COULD THEORETICALLY CREATE A SAFETY PROBLEM, THE RISK IS VERY SMALL, DUE TO THE ENGINE STILL RUNNING ON EITHER 3, 5, OR 7 CYLINDERS.THERE ARE NO REPORTED CRASHES OR INJURIES DUE TO THE ALLEGED DEFECT.ONCE DRIVERS ARE AWARE OF THE PROBLEM (LOSS OF POWER DUE TO ONE OF THE IGNITION COIL PACKS MALFUNCTIONING), DRIVERS ARE ABLE TO TAKE PRECAUTIONARY AND COMPENSATORY MEASURES AND STILL MAINTAIN CONTROL OF THEIR VEHICLES.IN ADDITION, FOUR FIRES WERE REPORTED TO ODI.THESE WERE IGNITION COIL BURNOUTS WITH NO ADDITIONAL DAMAGE TO THE VEHICLE AND WERE LOCALIZED ON TOP OF THE ENGINE. DURING THE LAST 24 MONTHS THE NUMBER OF STALL AND DRIVABILITY COMPLAINTS REPORTED TO ODI HAS GREATLY DIMINISHED FROM A PEAK OF 195 IN JANUARY OF 2003 TO ONLY 3 IN AUGUST OF 2005.THIS COINCIDES WITH THE CSC RELEASED BY VW.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE04081 · Inadvertent SIDE-AIRBAG Deployment
Opened Dec 16, 2004 · Closed Apr 1, 2005
Status: closed (inferred from source dates) · Air Bags:side/window
THE SUBJECT VEHICLES ARE EQUIPPED WITH SIDE-THORAX AND SIDE-HEAD CURTAIN AIRBAGS TO PROTECT THE FRONT AND REAR OUTBOARD OCCUPANTS IN A SIDE-IMPACT CRASH.THIS INVESTIGATION IDENTIFIED A TOTAL OF 499 REPORTS (482 OWNERS REPORTS AND 17 WARRANTY CLAIMS).THE CRASH SENSING SYSTEM?S ALGORITHM MAY RECOGNIZE CERTAIN NON-CRASH IMPACTS (WHEEL, TIRE AND UNDERCARRIAGE IMPACTS) AS DEPLOYABLE EVENTS.THE 97 ALLEGED INJURIES WERE MINOR IN NATURE AND CONSIST OF ABRASIONS, BRUISES, EAR RINGING AND HEADACHES.THERE WAS NO ALLEGED LOSS OF CONTROL CRASH AS A RESULT OF SIDE-AIRBAG DEPLOYMENT.ODI ALSO OBTAINED COUNTS OF ALLEGED INADVERTENT SIDE-AIRBAG DEPLOYMENTS FROM PEER MANUFACTURERS.THE DATA SHOWS THAT THE SUBJECT VEHICLES ARE NOT UNIQUE IN BEING SUBJECT TO SUCH ALLEGATIONS.THE COMPLAINT RATE FOR NON-SUBJECT INDIVIDUAL MODEL VEHICLES VARIES WIDELY.THE RATE FOR THE SUBJECT VEHICLES IS COMPARABLE TO THREE PEER MODELS, EACH WITH COMPACT CHASSIS/WHEELBASES.ODI HAS NOT IDENTIFIED ANY COMPONENT FAILURE OR MANUFACTURING TREND THAT MAY RELATE TO A COMPONENT OR MANUFACTURING ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE04073 · Turn Signal/hazard Flasher Failure
Opened Oct 19, 2004 · Closed Dec 16, 2004
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit
THIS INVESTIGATION WAS OPENED ON OCTOBER 19, 2004, BASED ON NINE REPORTS ON 2000 THROUGH 2001 JETTA AND GTI VEHICLES ALLEGING THAT THE TURN SIGNALS AND OR HAZARD FLASHERS FAIL TO BLINK, OR FLASH.SOME OF THE COMPLAINANTS REPORTED THAT THE LIGHTS WOULD BLINK ONLY A FEW TIMES AND THEN STOP.SEVERAL OF THE COMPLAINANTS REPORTED THAT HAVING THE HAZARD FLASHER SWITCH REPLACED REPAIRED THEIR VEHICLES.BY LETTER OF DECEMBER 13, 2004, VOLKSWAGEN NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 350,000 MODEL YEAR 2000 THROUGH 2002 JETTA, GOLF AND GTI VEHICLES TO REPAIR THE TURN SIGNAL AND HAZARD FLASHER SYSTEM.VW REPORTS 216 OWNER REPORTS, 4 FIELD REPORTS AND 4960 WARRANTY CLAIMS ON THIS POPULATION OF VEHICLES. VOLKSWAGEN DEALERS WILL INSTALL A NEW HAZARD FLASHER SWITCH/RELAY KIT TO REMEDY THE DEFECTIVE VEHICLES.PLEASE SEE SAFETY RECALL 04V584 FOR DETAILS.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights:switch
THIS INVESTIGATION WAS OPENED ON OCTOBER 19, 2004, BASED ON NINE REPORTS ON 2000 THROUGH 2001 JETTA AND GTI VEHICLES ALLEGING THAT THE TURN SIGNALS AND OR HAZARD FLASHERS FAIL TO BLINK, OR FLASH.SOME OF THE COMPLAINANTS REPORTED THAT THE LIGHTS WOULD BLINK ONLY A FEW TIMES AND THEN STOP.SEVERAL OF THE COMPLAINANTS REPORTED THAT HAVING THE HAZARD FLASHER SWITCH REPLACED REPAIRED THEIR VEHICLES.BY LETTER OF DECEMBER 13, 2004, VOLKSWAGEN NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 350,000 MODEL YEAR 2000 THROUGH 2002 JETTA, GOLF AND GTI VEHICLES TO REPAIR THE TURN SIGNAL AND HAZARD FLASHER SYSTEM.VW REPORTS 216 OWNER REPORTS, 4 FIELD REPORTS AND 4960 WARRANTY CLAIMS ON THIS POPULATION OF VEHICLES. VOLKSWAGEN DEALERS WILL INSTALL A NEW HAZARD FLASHER SWITCH/RELAY KIT TO REMEDY THE DEFECTIVE VEHICLES.PLEASE SEE SAFETY RECALL 04V584 FOR DETAILS.
Exterior Lighting:hazard Flashing Warning Lights
THIS INVESTIGATION WAS OPENED ON OCTOBER 19, 2004, BASED ON NINE REPORTS ON 2000 THROUGH 2001 JETTA AND GTI VEHICLES ALLEGING THAT THE TURN SIGNALS AND OR HAZARD FLASHERS FAIL TO BLINK, OR FLASH.SOME OF THE COMPLAINANTS REPORTED THAT THE LIGHTS WOULD BLINK ONLY A FEW TIMES AND THEN STOP.SEVERAL OF THE COMPLAINANTS REPORTED THAT HAVING THE HAZARD FLASHER SWITCH REPLACED REPAIRED THEIR VEHICLES.BY LETTER OF DECEMBER 13, 2004, VOLKSWAGEN NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 350,000 MODEL YEAR 2000 THROUGH 2002 JETTA, GOLF AND GTI VEHICLES TO REPAIR THE TURN SIGNAL AND HAZARD FLASHER SYSTEM.VW REPORTS 216 OWNER REPORTS, 4 FIELD REPORTS AND 4960 WARRANTY CLAIMS ON THIS POPULATION OF VEHICLES. VOLKSWAGEN DEALERS WILL INSTALL A NEW HAZARD FLASHER SWITCH/RELAY KIT TO REMEDY THE DEFECTIVE VEHICLES.PLEASE SEE SAFETY RECALL 04V584 FOR DETAILS.
Exterior Lighting:turn Signal:flasher Unit
THIS INVESTIGATION WAS OPENED ON OCTOBER 19, 2004, BASED ON NINE REPORTS ON 2000 THROUGH 2001 JETTA AND GTI VEHICLES ALLEGING THAT THE TURN SIGNALS AND OR HAZARD FLASHERS FAIL TO BLINK, OR FLASH.SOME OF THE COMPLAINANTS REPORTED THAT THE LIGHTS WOULD BLINK ONLY A FEW TIMES AND THEN STOP.SEVERAL OF THE COMPLAINANTS REPORTED THAT HAVING THE HAZARD FLASHER SWITCH REPLACED REPAIRED THEIR VEHICLES.BY LETTER OF DECEMBER 13, 2004, VOLKSWAGEN NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 350,000 MODEL YEAR 2000 THROUGH 2002 JETTA, GOLF AND GTI VEHICLES TO REPAIR THE TURN SIGNAL AND HAZARD FLASHER SYSTEM.VW REPORTS 216 OWNER REPORTS, 4 FIELD REPORTS AND 4960 WARRANTY CLAIMS ON THIS POPULATION OF VEHICLES. VOLKSWAGEN DEALERS WILL INSTALL A NEW HAZARD FLASHER SWITCH/RELAY KIT TO REMEDY THE DEFECTIVE VEHICLES.PLEASE SEE SAFETY RECALL 04V584 FOR DETAILS.
Exterior Lighting:turn Signal
THIS INVESTIGATION WAS OPENED ON OCTOBER 19, 2004, BASED ON NINE REPORTS ON 2000 THROUGH 2001 JETTA AND GTI VEHICLES ALLEGING THAT THE TURN SIGNALS AND OR HAZARD FLASHERS FAIL TO BLINK, OR FLASH.SOME OF THE COMPLAINANTS REPORTED THAT THE LIGHTS WOULD BLINK ONLY A FEW TIMES AND THEN STOP.SEVERAL OF THE COMPLAINANTS REPORTED THAT HAVING THE HAZARD FLASHER SWITCH REPLACED REPAIRED THEIR VEHICLES.BY LETTER OF DECEMBER 13, 2004, VOLKSWAGEN NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 350,000 MODEL YEAR 2000 THROUGH 2002 JETTA, GOLF AND GTI VEHICLES TO REPAIR THE TURN SIGNAL AND HAZARD FLASHER SYSTEM.VW REPORTS 216 OWNER REPORTS, 4 FIELD REPORTS AND 4960 WARRANTY CLAIMS ON THIS POPULATION OF VEHICLES. VOLKSWAGEN DEALERS WILL INSTALL A NEW HAZARD FLASHER SWITCH/RELAY KIT TO REMEDY THE DEFECTIVE VEHICLES.PLEASE SEE SAFETY RECALL 04V584 FOR DETAILS.
EA04010 · Driver Side Front Seat Overheats
Opened Mar 30, 2004 · Closed Oct 21, 2004
Status: closed (inferred from source dates) · Seats:front Assembly:seat Heater/cooler
THIS INVESTIGATION CONCERNS THE ELECTRIC SEAT HEATER INSTALLED IN SOME MY 2002-2003 VOLKSWAGEN (VW) JETTA VEHICLES.CONSUMERS ALLEGE THAT THE SEAT HEATER MAY OVERHEAT, RESULTING IN BURN DAMAGE TO THE SEAT COVER AND TO THE DRIVER'S CLOTHING AND/OR SKIN.THIS EA ADDRESSES WHETHER SUCH FAILURES MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ODI CONCLUDES THAT THE DRIVER-SIDE SEAT HEATER MAY FAIL OR MALFUNCTION DUE TO NORMAL VEHICLE USE, (I.E., DRIVER INGRESS AND EGRESS FROM THE VEHICLE).THE INVESTIGATION DISCLOSED THAT SUCH FAILURES DO NOT POSE A SIGNIFICANT RISK OF INJURY OR FIRE.ODI BELIEVES THAT FURTHER INVESTIGATION WOULD NOT LIKELY IDENTIFY A SAFETY-RELATED DEFECT TREND.THEREFORE, THIS EA HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.THE ATTACHED SUMMARY REPORT PROVIDES FURTHER DETAIL CONCERNING THIS EA.
RQ03010 · Brake Light Switch
Opened Dec 17, 2003 · Closed Mar 1, 2004
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights:switch
THE NUMBER OF DUPLICATES BETWEEN ODI AND MANUFACTURER FAILURE REPORTS CANNOT BE DETERMINED DUE TO MISSING AND OR INACCURATE INFORMATION.THE INJURY NOTED ABOVE WAS MINOR.ON FEBRUARY 26, 2004, VOLKSWAGEN OF AMERICA, INC. (VW) SUBMITTED A DEFECT NOTIFICATION (PER 49CFR573) TO THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) ADVISING THAT CERTAIN MODEL YEAR (MY) 1999 - 2002 VOLKSWAGEN JETTA VEHICLES MANUFACUTURED WITH THE SAME BRAKE LIGHT SWITCH AS RECALLED UNDER 03V-265 (MY 1998-2002 NEW BEETLE) ARE AFFECTED BY A SAFETY DEFECT.SPECIFICALLY, IF THE BRAKE LIGHT SWITCH MALFUNCTIONS, THE BRAKE LIGHTS COULD FAIL TO ILLUMINATE WHEN THE BRAKES ARE APPLIED, OR COULD STAY ILLUMINATED CONTINUALLY EVEN WHEN THE BRAKES ARE NOT APPLIED.EITHER CONDITION RESULTS IN THE INABILITY OF THE BRAKE LIGHTS TO NOTIFY OTHER MOTORISTS OF VEHICLE BRAKING, THUS INCREASING THE RISK OF A REAR END COLLISION AND OCCUPANT INJURY.ACCORDINGLY, VOLKSWAGEN IS RECALLING JETTA VEHICLES MANUFACTURED FROM MAY 1998 TO NOVEMBER 2001 TO INSPECT AND REPLACE FREE OF CHARGE ANY AFFECTED BRAKE LIGHT SWITCHES.THE RECALL PROGRAM, VW CODE WX, WILL COMMENCE IN APRIL 2004.
PE03052 · Driver Seat Overheats/burns
Opened Nov 19, 2003 · Closed Mar 30, 2004
Status: closed (inferred from source dates) · Seats:front Assembly:seat Heater/cooler
THE SUBJECT VEHICLES ARE EQUIPPED WITH OPTIONAL ELECTRICALLY HEATED DRIVER AND FRONT PASSENGER SEATS.INFORMATION RECEIVED DURING PE03-052 DISCLOSED A SIGNIFICANT NUMBER OF INCIDENTS OF MALFUNCTIONING/OVERHEATING OF THE DRIVER SEAT HEATER IN THE SUBJECT VEHICLES.ADDITIONAL INCIDENTS MAY OCCUR DURING THE FINAL MONTHS OF THE WINTER SEASON.THIS MATTER IS ALSO CURRENTLY BEING INVESTIGATED BY TRANSPORT CANADA.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA04-010)IN ORDER TO FULLY INVESTIGATE THESE OCCURRENCES AND THEIR SAFETY IMPLICATIONS.
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