2023 Volkswagen ID.4

This is a supplemental report to my previous filing regarding a 2023 VW ID.4 battery fire. On May 28, 2025, while being operated, the vehicle suffered a catastrophic thermal event. White smoke emanated from the front compartment followed by active flames. The vehicle was a total loss. Critical Safety Finding: A subsequent forensic examination conducted on October 29, 2025 (File 27739-01) by a certified fire investigator confirmed that after the initial fire was suppressed, the vehicle reportedly caught fire an additional time while being held at a tow/storage facility. Component Failure: The fire originated in the front compartment area. The failure is consistent with the "thermal runaway" risks identified in Recall 26V030, involving defective battery cell electrodes. Safety Risk: The multiple ignition nature of this failure poses a lethal risk to occupants, emergency responders, and tow/salvage facility operators. The fact that the vehicle reignited twice in storage, long after the initial suppression, suggests that current safety protocols or the scope of the existing recall may not fully address the volatility of this specific battery defect. Inspection Status: The vehicle was inspected by the manufacturer’s engineers and an independent forensic investigator. However, the manufacturer and the insurer are currently withholding the Photographic Report and Technical Field Report from the consumer. These records are vital to understanding the severity of the "multiple -ignition" event and should be subpoenaed or requested by NHTSA investigators to ensure the recall remedy is sufficient to prevent secondary fires in storage environments.

I was charging at Electrify America charging station for approximately 20 minutes when suddenly I felt the ID.4 shaking and then seconds later I was surrounded by smoke coming from outside and beneath the ID.4. The ID.4 was not turned on and was completely stationary. I unplugged the vehicle. During this time I made a best effort to not inhale but it happened so quickly that it was unavoidable. The smoke smelled really toxic and tasted like chemicals. I felt nauseous and woozy afterwards. I called 911 to report the smoke coming out of my ID.4. Call was made at 6pm, seconds after the smoke started pouring out. The vehicle was releasing extreme amounts of cloudy thick white smoke and it completely engulfed the ID.4 itself. There was also an orange/pink-like liquid pouring out of the left side of the vehicle from the bottom. The fire department came and from what they told me, they cut a "cut loop" to prevent the battery from continuing to get more power. They told me the cells in the battery were continuing to release energy and heat to the point that it was melting the carpets in the ID.4's floor. They hosed it down for over 2 hours until the battery was cooled off enough and safe to be towed to a safe area. There had been no warning leading to this. The car did not alarm of any issues.

The contact owns a 2023 Volkswagen ID.4. The contact received notification of NHTSA Campaign Number: 26V030000 (ELECTRICAL SYSTEM); however, the part to do the recall repair was unavailable. The local dealer was contacted and confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated that the vehicle had experienced reduced range and reduced performance due to a failure associated with the recall, and the vehicle had stalled on several occasions and had to be towed to the local dealer. Additionally, while driving, the rear passenger’s side door erroneously opened while a passenger was seated next to the door, and the infotainment screen was unintentionally reset, and the screen went blank. The cause of the failures was not yet determined. The failure mileage was 9,000.

I am submitting this complaint as a follow-up to three prior NHTSA complaints regarding this same vehicle: Complaint #11714848 (submitted 2/1/2026) Complaint #11714852 (submitted 2/1/2026) Complaint #11716040 (submitted 2/5/2026) These prior complaints document a progression of serious electrical, charging, and vehicle control issues that have worsened over time. Initially, the vehicle experienced widespread software and electrical failures affecting core driving and safety systems, including loss of power while driving, unintended system activation, blank instrument displays, and failure of safety-related features such as the SOS emergency system. These issues escalated to include severe charging system failures, inability to reliably charge the vehicle, dramatically reduced range, and intermittent propulsion loss. On February 4, 2026, the vehicle became completely inoperable, displaying multiple critical warnings including “Drive system error,” “Electrical system not working correctly,” and inability to start or move the vehicle. The vehicle was towed to the dealership on February 5, 2026 for repair. I have now been informed by both Volkswagen and the dealership that they have been unable to identify or implement a repair for these issues. Despite this, they plan to return the vehicle to me without performing any substantive repairs. I have been told that diagnostic fault codes have been cleared and that the vehicle is now considered “safe” to drive. However, no root cause has been identified, and no repairs have been made to correct the underlying defects that led to loss of power, system failures, and complete inoperability. The issues previously reported remain unresolved and include: Loss of power while driving Dashboard and infotainment displays going blank while driving Vehicle shifting into park unexpectedly Cruise control activating without driver input Charging system failures preventing reliable charging Repeated warnings indicating unsafe oper

My car failed to connect/stay connected to a charger. When a successful charge started, within 5 minutes , my dash lit up with warning messages to stop moving the car. Place car in park. Battery needs to be replaced. My car was in park at the time. Then the charging session ended and wouldn't reconnect. My car wouldn't start either. Leaving me stranded at the charging station . I called for towing service for which I was charged $122.88 for the tow. Then $479 for a new 12v battery. This didn't fix the issue. My car has been at Hawk since then waiting for a main battery. This is an unreasonable amount of time.

The contact owns a 2023 Volkswagen ID.4. The contact stated that while charging the vehicle at a charging station, the charging port started smoking. Upon removing the charger, the contact became aware of a loose pin and melted plastic. The vehicle was driven to a dealer, but the dealer declined to service the vehicle without providing a reason for declining to service the vehicle. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 42,000.

1. The car accelerates erratically when it is charged to 90 to 100%. This just plain dangerous. 2. The battery is charging to 100% when it set to charge to 80%. I learned that there is a recall for this vehicle due to the battery overheating and possibly catching on fire. However as of yesterday, there are neither diagnostics available to show whether the recall actually applies to my car, nor is their a repair available. Given the nature of the recall, this puts me in the untenable situation of not trusting my car battery - to not overheat and to not catch fire. I brought the car into VW Glenwood Springs and asked them to diagnose the problems. VW Glenwood neither charged the car to 100% nor did they drive it other than around the block. Therefore they did not experience the problem - and of course could not give me any answers. They said that car is safe to drive! I can attest that this car is not safe to drive.