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2015 Toyota Tacoma

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2015 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.

About this comparison →

When problems were reported

Mileage at the reported incident

63 reports with mileage · 38 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports2 fire reports11 injury reports

What owners actually said

101 reports
7,500 miles · Aug 12, 2015
Tires

BF GOODRICH RUGGED TRAIL TA HAVE PUT US IN DANGER MANY TIMES. WE PURCHASED A 2015 TOYOTA TACOMA FROM DOLAN TOYOTA IN RENO, NV FEBRUARY 2015. WELL ON A TRIP PASSING THROUGH SACRAMENTO, CA IN MARCH 2015 IT BEGAN TO RAIN.THE VEHICLE BEGAN TO HYDROPLANE ON ALL FOR TIRES EVEN IN 4-WHEEL. COMPLAINED TO DOLAN, THEY SAID SORRY TIRES AR…

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BF GOODRICH RUGGED TRAIL TA HAVE PUT US IN DANGER MANY TIMES. WE PURCHASED A 2015 TOYOTA TACOMA FROM DOLAN TOYOTA IN RENO, NV FEBRUARY 2015. WELL ON A TRIP PASSING THROUGH SACRAMENTO, CA IN MARCH 2015 IT BEGAN TO RAIN.THE VEHICLE BEGAN TO HYDROPLANE ON ALL FOR TIRES EVEN IN 4-WHEEL. COMPLAINED TO DOLAN, THEY SAID SORRY TIRES ARE MADE FOR OFF ROAD IN IN DRY WEATHER AND REFUSED TO REPLACE. ON AUGUST 8, 2015 WAS FOUR WHEEL FOR FIRST TRIP IN TACOMA, THE TIRES SLIPPED ON ROCKS, IT BEGAN TO RAIN AND THE TRUCK SLID INTO THE SMALLEST HOLES. THE TIRES HAVE ZERO GRIP IN WET DIRT. THE TACOMA SAVED US WITH ITS MANY OFF ROAD FEATURES. OUR LIVES WERE AT RISK DURING THE TRIP FORCING US TO BACK TRACK CAREFULLY. THESE TIRES ARE NOT SAFE OFF-ROAD NOR ON ROAD ESPECIALLY IF MOISTURE IS PART OF THE ENVIRONMENT. WET WEATHER IS COMING, FOR SAFETY & SANITY, I'M REPLACING THESE DEATH TRAPS WITH ANOTHER PRODUCT, NOT BF GOODRICH!

NHTSA ODI #10748039

9,000 miles · Jul 24, 2015
Service BrakesVehicle Speed ControlCrash

TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING APPROXIMATELY 10 MPH, THE BRAKE PEDAL WAS DEPRESSED AND THE VEHICLE CONTINUED TO ACCELERATE. THE EMERGENCY BRAKE WAS ENGAGED HOWEVER, THE VEHICLE SLIGHTLY SCRAPED THE CONCRETE DRIVEWAY WALL. THERE WAS NO PERSONAL INJURY. THERE WAS MINOR DAMAGE TO THE FRONT BUMPER. THE VEHI…

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TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING APPROXIMATELY 10 MPH, THE BRAKE PEDAL WAS DEPRESSED AND THE VEHICLE CONTINUED TO ACCELERATE. THE EMERGENCY BRAKE WAS ENGAGED HOWEVER, THE VEHICLE SLIGHTLY SCRAPED THE CONCRETE DRIVEWAY WALL. THERE WAS NO PERSONAL INJURY. THERE WAS MINOR DAMAGE TO THE FRONT BUMPER. THE VEHICLE WAS TAKEN TO THE DEALER, WHO REPLACED BOTH THE BRAKE ACTUATOR AND MASTER CYLINDER. THE BUMPER WAS NOT REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 9,000.

NHTSA ODI #10743381

100 miles · Jul 21, 2015
Vehicle Speed Control

MY 2015 TACOMA HAS AN INDICATION THAT CRUISE CONTROL (CC) IS TURNED ON, BUT NOT IF CC IS ENGAGED OR DISENGAGED. I WAS DRIVING IN THE RIGHT LANE ON A MULTIPLE LANE FREEWAY WITH CC ON AND ENGAGED. WHEN I APPROACHED SLOWER MOVING TRAFFIC IN THE LANE I WAS TRAVELING, I MOVED TO THE LEFT LANE TO PASS. I USED THE ACCELERATOR IN ORDER …

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MY 2015 TACOMA HAS AN INDICATION THAT CRUISE CONTROL (CC) IS TURNED ON, BUT NOT IF CC IS ENGAGED OR DISENGAGED. I WAS DRIVING IN THE RIGHT LANE ON A MULTIPLE LANE FREEWAY WITH CC ON AND ENGAGED. WHEN I APPROACHED SLOWER MOVING TRAFFIC IN THE LANE I WAS TRAVELING, I MOVED TO THE LEFT LANE TO PASS. I USED THE ACCELERATOR IN ORDER TO SPEED UP AND MINIMIZE MY IMPACT ON THE FASTER MOVING TRAFFIC IN THE LANE. I DID THIS WITHOUT DISENGAGING CC. FEELING SOCIAL PRESSURE TO MOVE RIGHT AS TRAFFIC WAS BACKING UP EVEN AT MY ACCELERATED SPEED, I RELEASED THE ACCELERATOR AND MOVED RIGHT. AS MY VEHICLE SLOWED AND I APPROACHED THE VEHICLE NOW IN FRONT OF ME, I DID NOT RECALL CC WAS ENGAGED. SINCE I WAS EXPECTING MY VEHICLE TO CONTINUE DECELERATING, I WAS CAUGHT OFF GUARD WHEN MY CC ENGAGED AND QUICKLY ACCELERATE TO RESUME THE SET SPEED AFTER MY VEHICLE'S SPEED DROPPED 1-2 MPH LESS THAN THE SPEED MY CC WAS ENGAGED TO MAINTAIN. I WAS ABLE TO QUICKLY HIT THE BRAKES AVOID A COLLISION, BUT AM CONCERNED THIS FAILURE TO INDICATE THE STATUS OF MY CC MAY CAUSE A FUTURE COLLISION. CODE OF REGULATIONS TITLE 49 SECTION 571.101 S5.2.8 STATES "EACH CONTROL FOR AN AUTOMATIC VEHICLE SPEED SYSTEM (CRUISE CONTROL) AND EACH CONTROL FOR HEATING AND AIR CONDITIONING SYSTEMS MUST HAVE IDENTIFICATION PROVIDED FOR EACH FUNCTION OF EACH SUCH SYSTEM." I DO NOT BELIEVE MY VEHICLE SATISFIES THIS REQUIREMENT AS THEIR IS NO IDENTIFICATION INDICATING THE TWO SETTINGS AVAILABLE WHEN CC IS ON: ENGAGED AND DISENGAGED. I'VE CONTACTED TOYOTA AND THE DEALERSHIP WHERE I PURCHASED THE TRUCK. THEY OFFERED NO SOLUTION AND STATED THE SPEEDOMETER HOLDING A CONSTANT SPEED WAS THE INDICATION CC WAS ENGAGED. I QUESTION IF THIS IS A VALID ARGUMENT BECAUSE WHEN I PUT MY FOOT ON THE ACCELERATOR WHEN CC IS ENGAGED, MY SPEED CHANGES. THANK YOU FOR TAKING MY COMPLAINT. *TR

NHTSA ODI #10735633

5,000 miles · Jun 16, 2015
Air BagsCrash

TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT REAR ENDED THE PRECEDING VEHICLE. ALL THE FRONTAL AND SIDE AIR BAGS DEPLOYED AND THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE OTHER VEHICLE WAS DRIVABLE, BUT THE CONTACT'S VEHICLE HAD TO BE TOWED. THE VEHICLE WAS DESTROYED. THE M…

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TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT REAR ENDED THE PRECEDING VEHICLE. ALL THE FRONTAL AND SIDE AIR BAGS DEPLOYED AND THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE OTHER VEHICLE WAS DRIVABLE, BUT THE CONTACT'S VEHICLE HAD TO BE TOWED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 5,000.

NHTSA ODI #10725537

Mileage unknown · May 31, 2015
Visibility/wiper

AT NIGHT, THE TOP 1/3RD OF THE WINDSHIELD CAUSES DOUBLE VISION OF LIGHTS. THIS OCCURS FOR ALL HEADLIGHTS, TAILLIGHTS, SIGNAL LIGHTS, AND STREETLIGHTS. THIS DOESN'T OCCUR LOWER IN THE WINDSHIELD, BUT IT'S UNAVOIDABLE FOR TALLER DRIVERS (I'M OVER 6' TALL). THIS DOES OCCUR THE ENTIRE WIDTH OF THE WINDSHIELD. IT DOESN'T OCCUR WITH A…

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AT NIGHT, THE TOP 1/3RD OF THE WINDSHIELD CAUSES DOUBLE VISION OF LIGHTS. THIS OCCURS FOR ALL HEADLIGHTS, TAILLIGHTS, SIGNAL LIGHTS, AND STREETLIGHTS. THIS DOESN'T OCCUR LOWER IN THE WINDSHIELD, BUT IT'S UNAVOIDABLE FOR TALLER DRIVERS (I'M OVER 6' TALL). THIS DOES OCCUR THE ENTIRE WIDTH OF THE WINDSHIELD. IT DOESN'T OCCUR WITH ANY OF THE SIDE WINDOWS. IT ALSO DID NOT OCCUR IN A PREVIOUS 2013 TACOMA THAT I OWNED. I'VE VERIFIED THIS WITH THE DEALERSHIP (KEARNY MESA TOYOTA, SAN DIEGO CA). THEY WERE ABLE TO REPRODUCE THE ISSUE IN MY BRAND NEW VEHICLE. THEY HAVE ALSO REPRODUCED THIS IN 3 OTHER BRAND NEW 2015 TOYOTA TACOMAS ON THEIR LOT. THEY HAVE STATED THAT THIS IS SIMPLY THE WAY THE WINDSHIELD IS MANUFACTURED. THIS IS A SERIOUS NIGHT TIME SAFETY ISSUE THAT APPEARS TO BE INHERENT IN ALL 2015 TACOMAS. IT SEEMS TO ME THAT THE STATE OF CALIFORNIA WOULD REFUSE TO ISSUE ME A DRIVERS LICENSE IF I TOLD THEM I HAD NIGHT TIME DOUBLE VISION. IT CAN'T BE ACCEPTABLE THAT IT'S BUILT INTO A VEHICLE.

NHTSA ODI #10722497

Mileage unknown · May 21, 2015
Air Bags

THERE ARE NO OPEN RECALLS, BUT I WOULD LIKE TO KNOW IF WE HAVE TAKATA AIRBAGS IN OUR TRUCK,

NHTSA ODI #10717771

300 miles · Apr 6, 2015
Unknown Or Other

WHILE DRIVING THE TRUCK, MY HUSBAND HEARD A "POPPING" SOUND, LOOKED IN THE BACKSEAT, AND SAW THAT THE RIGHT, REAR JUMPSEAT, WHICH HAD BEEN IN AN UPRIGHT POSITION, WAS "SEAT-DOWN, HEADREST UP" AND THE RIGHT REAR PANE OF GLASS IN THE REAR WINDSHIELD HAD SHATTERED. THE RESPONSE OF REINHARDT TOYOTA WAS, "YOUR WARRANTY DOESN'T COVER…

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WHILE DRIVING THE TRUCK, MY HUSBAND HEARD A "POPPING" SOUND, LOOKED IN THE BACKSEAT, AND SAW THAT THE RIGHT, REAR JUMPSEAT, WHICH HAD BEEN IN AN UPRIGHT POSITION, WAS "SEAT-DOWN, HEADREST UP" AND THE RIGHT REAR PANE OF GLASS IN THE REAR WINDSHIELD HAD SHATTERED. THE RESPONSE OF REINHARDT TOYOTA WAS, "YOUR WARRANTY DOESN'T COVER GLASS, BUT WE'LL REPAIR IT FOR $1,100."

NHTSA ODI #10706732

500 miles · Mar 26, 2015
Power Train

TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING AT 15 MPH DURING COLD WEATHER, THE CLUTCH AND ACCELERATOR PEDALS WERE DEPRESSED BUT THE CLUTCH REMAINED DEPRESSED WHEN RELEASED. THE CONTACT STATED THAT AFTER SIX SECONDS, THE CLUTCH RELEASED INDEPENDENTLY AND THE REAR OF VEHICLE VEERED TO THE RIGHT. THE VEHICLE WAS TAKEN …

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TL* THE CONTACT OWNS A 2015 TOYOTA TACOMA. WHILE DRIVING AT 15 MPH DURING COLD WEATHER, THE CLUTCH AND ACCELERATOR PEDALS WERE DEPRESSED BUT THE CLUTCH REMAINED DEPRESSED WHEN RELEASED. THE CONTACT STATED THAT AFTER SIX SECONDS, THE CLUTCH RELEASED INDEPENDENTLY AND THE REAR OF VEHICLE VEERED TO THE RIGHT. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE OR REPAIR THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 500. UPDATED 5/15/15*CN UPDATED 9/16/2015*JS

NHTSA ODI #10701975

1,200 miles · Feb 26, 2015
Electronic Stability Control (esc)Service Brakes

ON MULTIPLE OCCASIONS THE ABS SYSTEM APPEARS TO BE OVERLY SENSITIVE, CAUSING EXTREMELY LOW BRAKING POWER. THIS IS BEYOND THE NORMAL CHARACTERISTICS OF ABS SYSTEMS IN OTHER CARS. THE SYSTEM VIRTUALLY ELIMINATES ANY ABILITY TO SLOW OR STOP THE VEHICLE. EVEN WHEN A SINGLE WHEEL HAS LOST TRACTION, ALL WHEELS WILL BE PULSED TO THE PO…

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ON MULTIPLE OCCASIONS THE ABS SYSTEM APPEARS TO BE OVERLY SENSITIVE, CAUSING EXTREMELY LOW BRAKING POWER. THIS IS BEYOND THE NORMAL CHARACTERISTICS OF ABS SYSTEMS IN OTHER CARS. THE SYSTEM VIRTUALLY ELIMINATES ANY ABILITY TO SLOW OR STOP THE VEHICLE. EVEN WHEN A SINGLE WHEEL HAS LOST TRACTION, ALL WHEELS WILL BE PULSED TO THE POINT OF NO BRAKING POWER. MANY OTHERS WITH SEVERAL MODEL YEARS OF TRUCKS HAVE THE SAME ISSUES. SOME HAVE DISABLED THE SYSTEM AND EXPERIENCED BETTER BRAKING. EVEN THOUGH STEERING CONTROL MAY BE IMPROVED, IN THIS TRUCK, STOPPING POWER HAS BEEN VIRTUALLY ELIMINATED.

NHTSA ODI #10690938

10 miles · Feb 7, 2015
Equipment Adaptive/mobilityStructure

I JUST BOUGHT THIS TOYOTA TACOMA PRERUNNER TRD OFF ROAD TRIM, AT LONGO TOYOTA, EL MONTE , CA AND I AM VERY DISSATISFIED WITH THE QUALITY OF PRODUCT I BOUGHT AT THAT DEALERSHIP I SHOULD HAVE LOOKED AROUND OR GONE TO WHERE I ALWAYS GO CERRITOS AUTO SQUARE. THE TRUCKS REAR LIFT GATE ONLY CLOSES FROM THE RIGHT SIDE AND THE LEFT SIDE…

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I JUST BOUGHT THIS TOYOTA TACOMA PRERUNNER TRD OFF ROAD TRIM, AT LONGO TOYOTA, EL MONTE , CA AND I AM VERY DISSATISFIED WITH THE QUALITY OF PRODUCT I BOUGHT AT THAT DEALERSHIP I SHOULD HAVE LOOKED AROUND OR GONE TO WHERE I ALWAYS GO CERRITOS AUTO SQUARE. THE TRUCKS REAR LIFT GATE ONLY CLOSES FROM THE RIGHT SIDE AND THE LEFT SIDE REMAINS OPENS I NEED TO SLAM IT SHUT SO IT CAN COMPLETELY CLOSE, BUT THEN WHEN I OPEN IT THE LIFT GATE OPENS WITH FORCE FROM THE LEFT SIDE IT'S POPS OPEN IT DOESN'T OPEN LIKE IT SHOULD. ALSO THE FRONT TOYOTA EMBLEM ON THE GRILL IS LOOSE NOT TIGHT LIKE IT SHOULD BE AND TO FINALIZE THIS COMPLAINT THE SPACE BETWEEN THE HOOD AND CHROME PIECE THAT GOES AROUND THE FONT GRILL IT IS UNEVEN, THIS IS DISAPPOINTING. I WENT FROM A HONDA TO A TOYOTA BUT IT'S NOT STARTING OUT WELL. MY MAIN CONCERN IS THE REAR LIFT GATE THAT WON'T CLOSE FROM THE LEFT SIDE MAYBE THE LIFT GATE IS CROOKED. *JS

NHTSA ODI #10681865

Official recalls

4

17V425000 · Equipment; Structure:body:hood:hinge And Attachments

Jul 3, 2017

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence & remedy

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Additional source detail variants (2)

Equipment

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

Structure:body:hood:hinge And Attachments

Southeast Toyota Distributors, LLC (SET) is recalling certain 2011-2016 Toyota Tacoma and 4Runner vehicles equipped with accessory hood scoops installed by SET or SET dealers. The adhesive attaching the hood scoop may weaken, allowing the hood scoop to detach from the vehicle.

Consequence: If the hood scoop detaches, it may become a road hazard, increasing the risk of a crash.

Remedy: SET will notify owners, and dealers will mechanically fasten the scoop to the hood, free of charge. The recall began on September 1, 2017. Owners may contact SET customer service at 1-954-429-2000. SET's number for this recall is SET17B.

15V099000 · Tires; Wheels

Feb 23, 2015

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2015 Tacoma pickup trucks manufactured August 7, 2014, to December 22, 2014. The affected vehicles may have had their tires and wheels changed to TRD PRO accessory tires and wheels, causing the inflation information on the tire placard to be incorrect which may result in the tire being improperly inflated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 110, "Tire Selection and Rims and Motor Home/Recreation Vehicle Trailer Load Carrying Capacity Information for Motor Vehicles with a GVWR of 4,536 kilograms (10,000 pounds) or less."

Consequence & remedy

Consequence: Improperly inflated tires may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will send a revised tire placard with correct tire size and inflation information to owners, free of charge. The recall began March 13, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

Additional source detail variants (2)

Wheels

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2015 Tacoma pickup trucks manufactured August 7, 2014, to December 22, 2014. The affected vehicles may have had their tires and wheels changed to TRD PRO accessory tires and wheels, causing the inflation information on the tire placard to be incorrect which may result in the tire being improperly inflated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 110, "Tire Selection and Rims and Motor Home/Recreation Vehicle Trailer Load Carrying Capacity Information for Motor Vehicles with a GVWR of 4,536 kilograms (10,000 pounds) or less."

Consequence: Improperly inflated tires may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will send a revised tire placard with correct tire size and inflation information to owners, free of charge. The recall began March 13, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

Tires

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2015 Tacoma pickup trucks manufactured August 7, 2014, to December 22, 2014. The affected vehicles may have had their tires and wheels changed to TRD PRO accessory tires and wheels, causing the inflation information on the tire placard to be incorrect which may result in the tire being improperly inflated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 110, "Tire Selection and Rims and Motor Home/Recreation Vehicle Trailer Load Carrying Capacity Information for Motor Vehicles with a GVWR of 4,536 kilograms (10,000 pounds) or less."

Consequence: Improperly inflated tires may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, and dealers will send a revised tire placard with correct tire size and inflation information to owners, free of charge. The recall began March 13, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

14V828000 · Equipment

Dec 30, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2014-2015 Toyota 4Runner, Tacoma, FJ Cruiser, Land Cruiser, RAV4, Scion FRS, and XB vehicles. The affected vehicles may have accessories installed by SET, such as running boards or other items, that were incorrectly installed. The accessory attaching fasteners were not tightened with the proper torque, possibly causing the accessory to detach from the vehicle.

Consequence & remedy

Consequence: Accessories that detach from a vehicle may result in a vehicle crash and/or personal injury.

Remedy: SET will notify owners, and dealers will inspect and tighten the affected bolts, free of charge. The recall began February 23, 2015. Owners may contact SET customer service at 1-866-405-4226. SET's number for this recall is SET-14B.

14V663000 · Equipment:other:labels

Oct 22, 2014

Gulf States Toyota, Inc. (Gulf States) is recalling certain model year 2015 Toyota Tacoma vehicles manufactured September 2, 2014, to October 15, 2014. The affected vehicles may contain an incorrect Load Carrying Capacity Modification Label. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."

Consequence & remedy

Consequence: An incorrect label may result in the vehicle being overloaded, increasing the risk of a crash.

Remedy: Gulf States has notified owners, and dealers will install an accurate label, free of charge. The recall began December 1, 2014. Owners may contact Gulf States customer service at 1-800-444-1074.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.