2005 Toyota Tacoma

The contact owns a 2005 Toyota Tacoma. The contact stated that while performing an oil change, he noticed excessive corrosion on the subframe of the vehicle. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure; however, the manufacturer informed the contact that the vehicle was out of warranty. The failure mileage was approximately 250,000.

hello good afternoon my name is [XXX] I have a Toyota Tacoma 2005 could you help me with some information it has a chassis with holes and rotten. Toyota was changing all chassis that had this defect in 2018 to 2020 at no cost, the first owner didn't know about it and I wasn't even warned. I would like to know if I am entitled to a free chassis exchange? INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

In May of 2018, I purchased a 2005 Toyota Tacoma. After arrival of new title, I received a safety recall notice from Toyota in regards to possible abnormal frame rust. I was instructed to take my Tacoma to nearest Toyota dealership for frame inspection. Prior to taking Tacoma in for frame inspection, I scoped the frame myself, and noticed abnormal rust forming throughout both sides of the frame. Therefore, I took my Tacoma to Berge Toyota in Mesa AZ. for further inspection and to have some other repairs done. Upon my arrival to Berge Toyota, l informed the service writer of the repairs that were needed done and showed him the request from Toyota for the frame inspection. My vehicle was taken to a lift, where a brief frame inspection was performed with a flashlight only and I was told the frame was fine, and the rust I had witnessed during my personal inspection was within a standard tolerance of "normal". On September 12, 2022 my frame cracked in a horseshoe formation around the driver side motor mount, causing the engine to shift and sink approx. 3/4" towards the driver side. This frame failure has caused numerous problems to occur, such as the fan to continuously rub against the shroud, abnormal shifting of the transmission, ramping up and down of RPM's, vehicle's steering locks up and cannot be safely driven, leaving me without transportation After detailed inspection was performed on my Tacoma, the horseshoe crack around the motor mount was found and it was determined this was the source of all the problems. I contacted Berge Toyota where I was informed by their service manager that Berge Toyota was not certified to do the frame inspection or repair, and further explained the safety recall had expired and instructed me to contact Toyota to see what could be done. The question I had for the Berge Toyota service manager, was if they were not certified to do the frame inspection, or repair why did they inspect my frame and inform me it was fine, when it wasn't?

My 2005 Toyota Tacoma had a recall due to potential frame rusting. I brought my Truck to my local Toyota Dealership for the frame inspection as stated in the recall notice I received. The frame did not need to be replaced and at a later date the frame was sealed per Toyota's remedy. In March of 2022 I had an issue with my truck that required the gas tank to be removed. As it turned out there was major rust to the frame that was located behind the gas tank that was never sealed during the original remedy to the frame rusting issue. I contacted Toyota about the issue and was told that the extended warranty for the Issue had expired. I was told to contact the local dealership. In conversation with the dealership I was told there was nothing they can do. I feel that if this issue has happened to my truck, there must be other trucks on the road with the same issue that the owners have no Idea what is happening to their frames that may cause a safety issue should the frame completely fail. My truck is available for inspection. Neither the dealer or Toyota inspected the Issue. I feel Toyota should have had the hindsight to have the dealers remove the gas tank and seal the frame behind the tank.

Rusty Frame Issue Toyota Tacoma had a warranty enchantment program that expired in 01/31/2019 . I took the Tacoma July 18 2022 to the dealership for regular maintenance and they told me “THE TECH NOTICED 2 LARGES HOLES IN THE FRAME WHICH IS GOING TO COMPROMISE THE STRENGTH OF THE FRAME”. When I asked why they didn’t change the frame during the inspection back in 2015 if they knew it was going to be a problem. They refused to give a good answer. I took the Tacoma to the dealership back in 2015 for a frame inspection the nonprofessional inspector chose not change the frame. I contacted Toyota Motor Sales USA and basically was told they couldn’t do anything because the warranty enchantment program already expired. I understand that the warranty enchantment program has expired but I don’t understand how I have full responsibility when I did my part as the customer by taking my Tacoma during the time window of the warranty enchantment program. This is not safe for me, my family of the citizens. I believe there are going to be many more Toyota pickups with this problem.

The contact owns a 2005 Toyota Tacoma. The contact stated that while his vehicle was parked, he noticed that the subframe was extremely rusted. The contact noticed a 10-inch crack on the inside driver’s side rear of the vehicle. The vehicle was taken to the dealer dealer and the contact was informed that the subframe needed to be repaired. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 170,000. Consumer stated rust is the worst near the catalytic converters. It is also bad just in front of the rear tires. It’s a manufacturer flaw where they designed the double wall to where water could get in but not get out and the frame rots from the inside out. This truck was garage kept.

The differential drive housing failed due to corrosion resulting in the differential oil leaking out at a significant rate and in loss of lubrication of the differential gears. The condition was detected before any significant loss of material condition or function but could have lead to a loss of vehicle control if the differential had failed. The local Toyota Dealer has not reviewed the condition as of yet. A review of several Tacoma internet forum sights finds similar corrosion failures described (oil leaking from differential housing). There is no monitoring/warning indicator for the oil level condition in the differential housing in this vehicle.