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2002 Toyota Tacoma

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Toyota Tacoma do not stand out strongly from the model-year median of 228.5.

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When problems were reported

Mileage at the reported incident

245 reports with mileage · 88 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 180 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 82 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports3 fire reports16 injury reports

Structure complaints

180 reports
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33,895 miles · Jan 15, 2011
Structure

SEVERELY RUSTED FRAME AND UNDERCARRIAGE COMPONENTS. INCLUDING THE GAS TANK SKID PLATE, HAD TO REPLACE REAR BUMPER ALREADY AS WELL. ALSO HAD TO WIRE UP THE SKID PLATE SO IT WON'T FLY OFF INTO SOMEONE'S WIND SHIELD. BROUGHT IT TO A DEALER IN MARCH AND THEY INSPECTED IT AND SAID ALL IT NEEDED WAS PAINT, SO THEY PAINTED IT. NOW…

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SEVERELY RUSTED FRAME AND UNDERCARRIAGE COMPONENTS. INCLUDING THE GAS TANK SKID PLATE, HAD TO REPLACE REAR BUMPER ALREADY AS WELL. ALSO HAD TO WIRE UP THE SKID PLATE SO IT WON'T FLY OFF INTO SOMEONE'S WIND SHIELD. BROUGHT IT TO A DEALER IN MARCH AND THEY INSPECTED IT AND SAID ALL IT NEEDED WAS PAINT, SO THEY PAINTED IT. NOW JUST 8 MONTHS LATER AND THE SKID PLATE IS ABOUT TO FALL OFF! JUST WAITING FOR MY BRAKES TO FAIL SOME DAY. *TR

NHTSA ODI #10376779

56,360 miles · Aug 5, 2010
Structure

TL* THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT STATED THE VEHICLE WOULD NOT PASS INSPECTION DUE TO EXTREME BUMPER AND FRAME RUST. THE DEALER PERFORMED A SAFETY INSPECTION ON THE VEHICLE YET IT DID NOT PASS. THE DEALER ADVISED THE VEHICLE WOULD BE REPAIRED AT NO COST TO THE CONTACT HOWEVER, THE REPAIR WOULD TAKE MONTHS. T…

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TL* THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT STATED THE VEHICLE WOULD NOT PASS INSPECTION DUE TO EXTREME BUMPER AND FRAME RUST. THE DEALER PERFORMED A SAFETY INSPECTION ON THE VEHICLE YET IT DID NOT PASS. THE DEALER ADVISED THE VEHICLE WOULD BE REPAIRED AT NO COST TO THE CONTACT HOWEVER, THE REPAIR WOULD TAKE MONTHS. THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE HAD NOT YET BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 56,360.

NHTSA ODI #10347544

65,000 miles · Jun 11, 2010
Structure

TL* THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT STATED THAT HE RECEIVED NOTIFICATION OF NHTSA RECALL CAMPAIGN ID NUMBER: 05V225000 (SUSPENSION: FRONT: CONTROL ARM: LOWER BALL JOINT) FOR FRAME RUST AND CORROSION. THE VEHICLE FAILED THE MANUFACTURERS INSPECTION AND ADVISED THE CONTACT THAT THEY WOULD REPLACE THE FRAME AT N…

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TL* THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT STATED THAT HE RECEIVED NOTIFICATION OF NHTSA RECALL CAMPAIGN ID NUMBER: 05V225000 (SUSPENSION: FRONT: CONTROL ARM: LOWER BALL JOINT) FOR FRAME RUST AND CORROSION. THE VEHICLE FAILED THE MANUFACTURERS INSPECTION AND ADVISED THE CONTACT THAT THEY WOULD REPLACE THE FRAME AT NO COST TO THE CONTACT. THE FRAME WAS NOT AVAILABLE AT THE TIME AND THE CONTACT WAS ADVISED THAT IT WOULD TAKE APPROXIMATELY ONE MONTH TO OBTAIN THE FRAME AND THAT HE COULD CONTINUE TO DRIVE THE VEHICLE UNTIL THAT TIME. THE CONTACT DID NOT BELIEVE IT WAS SAFE TO CONTINUE OPERATING A RECALLED VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 65,000.

NHTSA ODI #10335858

Mileage unknown · Apr 16, 2010
StructureTires

THIS IS IN RESPONSE TO THE NEW TOYOTA RECALL ON THE SIENNA MINI-VANS SPARE TIRE. I OWN A 2002 TOYOTA TACOMA, IN WHICH THE FRAME WAS RECENTLY REPLACED DUE TO RUST PERFORATION IN CERTAIN STATES. I AM THE ORIGINAL OWNER AND BACK IN 8/2007 I HAD A FLAT TIRE AND HAD TO CHANGE IT. THE SPARE TIRE RESIDES UNDER THE VEHICLE AND IS SEC…

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THIS IS IN RESPONSE TO THE NEW TOYOTA RECALL ON THE SIENNA MINI-VANS SPARE TIRE. I OWN A 2002 TOYOTA TACOMA, IN WHICH THE FRAME WAS RECENTLY REPLACED DUE TO RUST PERFORATION IN CERTAIN STATES. I AM THE ORIGINAL OWNER AND BACK IN 8/2007 I HAD A FLAT TIRE AND HAD TO CHANGE IT. THE SPARE TIRE RESIDES UNDER THE VEHICLE AND IS SECURED BY A CABLE. WHEN I WENT TO ACCESS THE SPARE, I NOTICED THE WHOLE CABLE AND THE SURROUNDING PIECES WERE SEVERELY RUSTED AND WAS VERY DIFFICULT TO SEPARATE THE TIRE FROM THE CABLE. AFTER HEARING ABOUT THE RECALL ON THE SIENNA FOR THE SPARE TIRE GETTING RUSTY, AND POSSIBLY FALLING LOOSE WHILE DRIVING, I REALIZED THAT MY TACOMA, AND POSSIBLY OTHER VEHICLES THAT USE THIS METHOD, AND ARE EXPOSED TO EXTREME CLIMATE CONDITIONS, COULD TRIGGER A SIMILAR EVENT. *TR

NHTSA ODI #10326078

42,000 miles · Dec 28, 2009
Fuel System, GasolineParking BrakePower Train

GAS TANK SHIELD SEVERELY RUSTED. UNDER SIDE OF GASTANK IS PROTECTED BY A SHIELD/SKID PLATE. IT IS RUSTED SO BADLY THAT WHEN HIT WITH A HAMMER THE HAMMER GOES RIGHT THROUGH. PRESUMABLY THIS SHIELD IS TO PROTECT THE GAS TANK FROM DEBRIS AND STONES ESPECIALLY IF THE TRUCK IS USED OFF ROAD. I DISCOVERED THIS AS I WAS INSPECTING …

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GAS TANK SHIELD SEVERELY RUSTED. UNDER SIDE OF GASTANK IS PROTECTED BY A SHIELD/SKID PLATE. IT IS RUSTED SO BADLY THAT WHEN HIT WITH A HAMMER THE HAMMER GOES RIGHT THROUGH. PRESUMABLY THIS SHIELD IS TO PROTECT THE GAS TANK FROM DEBRIS AND STONES ESPECIALLY IF THE TRUCK IS USED OFF ROAD. I DISCOVERED THIS AS I WAS INSPECTING THE UNDERSIDE OF THE TRUCK BEFORE DROPPING THE TRUCK OFF AT THE DEALER TO HAVE THE FRAME REPLACED. IN ADDITION TO THIS, IT IS APPARENT THAT THE DRIVE AXLE AND DIFFERENTIAL HOUSING ALSO HAVE SEVERE RUST. IF TAPPED WITH A HAMMER THE RUST COMES OF IN SHEETS. THE PARKING BRAKES ACTUATING LEVERS HAVE RUSTED IN PLACE AND CAN NO LONGER BE USED. THERE APPEARS TO BE MORE TO THIS RUST THAN SIMPLE FRAME RUST. THE RUST IS PERVASIVE THROUGH OUT THE UNDERSIDE OF THE TRUCK. *TR

NHTSA ODI #10297145

95,000 miles · Nov 18, 2009
Structure

I TOOK MY TACOMA FOR ITS 95000 MILE SERVICE, AND THEY DISCOVER MY SUB-FRAME WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. MY TRUCK HAS GONE FOR SERVICE EVERY 5000 MILES FOR 7 YEARS AND NO ONE EVER NOTICED THE RUST. MY COMPLAINT IS THAT TOYOTA DOES NOT COVER THE SUBFRAME IN THEIR FRAME RUST PROBLEM. THE DEALER TRIED FOR 2 DAYS TO GE…

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I TOOK MY TACOMA FOR ITS 95000 MILE SERVICE, AND THEY DISCOVER MY SUB-FRAME WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. MY TRUCK HAS GONE FOR SERVICE EVERY 5000 MILES FOR 7 YEARS AND NO ONE EVER NOTICED THE RUST. MY COMPLAINT IS THAT TOYOTA DOES NOT COVER THE SUBFRAME IN THEIR FRAME RUST PROBLEM. THE DEALER TRIED FOR 2 DAYS TO GET THEM TO INCLUDE THIS IN THEIR 2001-2004 RUST FRAME REPAIR OR BUY BACK PROGRAM. THEY REFUSE. WHY ISN'T THE SUB FRAME PART OF THE WHOLE FRAME. I BELIEVE THE SUB FRAMES SHOULD BE LOOKED AT. *TR

NHTSA ODI #10292674

Mileage unknown · Oct 7, 2009
Structure

REAR BUMPER DECAY/STRUCTURE BREAKDOWN ON 2002 TOYOTA TACOMA. UNSAFE IN CASE OF FROM THE REAR COLLISION. NOTICED START OF RUST/LOSS OF STRUCTURE IN 2/2006. *TR

NHTSA ODI #10286619

100,000 miles · Jun 5, 2009
Structure

TL*THE CONTACT OWNS A 2002 TOYOTA TACOMA. THE CONTACT TOOK THE VEHICLE IN FOR ROUTINE INSPECTION AND WAS INFORMED THAT THE FRAME AND MEMBERS HAD EXCESSIVE RUST. THE DEALER REPLACED THE O2 VALVE, BUT IT DID NOT REMEDY THE STRUCTURAL FAILURE. THE MANUFACTURER DID NOT ASSIST. THE FAILURE AND CURRENT MILEAGES WERE 100,000.

NHTSA ODI #10272938

80,000 miles · Mar 26, 2009
Structure

I RECENTLY RECEIVED A LETTER FROM TOYOTA ABOUT A FRAME RUSTING PROBLEM THEY ARE HAVING ON TACOMA TRUCKS BUILT BETWEEN 2001-2004. THE FRONT BUMPER ASSEMBLY ON MY TRUCK WAS REPLACED SOON AFTER I PURCHASED IT BECAUSE IS WAS RUSTING FROM THE UNDERSIDE. NOW THE REAR BUMPER IS RUSTING THROUGH FROM THE UNDERSIDE AS WELL. WHEN I CA…

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I RECENTLY RECEIVED A LETTER FROM TOYOTA ABOUT A FRAME RUSTING PROBLEM THEY ARE HAVING ON TACOMA TRUCKS BUILT BETWEEN 2001-2004. THE FRONT BUMPER ASSEMBLY ON MY TRUCK WAS REPLACED SOON AFTER I PURCHASED IT BECAUSE IS WAS RUSTING FROM THE UNDERSIDE. NOW THE REAR BUMPER IS RUSTING THROUGH FROM THE UNDERSIDE AS WELL. WHEN I CALLED TOYOTA ABOUT THEIR RECENT RECALL THEY SAID ONLY THE FRAME WAS INCLUDED IN THE PROBLEM, NOT THE BUMPERS. IT IS OBVIOUS TO ME THEY HAVE A RUST PROBLEM EVERYWHERE UNDER THE VEHICLE SINCE MY FRONT BUMPER RUSTED SO QUICKLY AND NOW THE REAR BUMPER IS ALSO RUSTING THROUGH FROM THE UNDERSIDE. I CALLED THE TOYOTA DEALER WHERE I PURCHASED THE VEHICLE AND THEY TOLD ME THE RECALL WAS JUST FOR RUSTING FRAMES. AS I STATED ABOVE, IT CERTAINLY APPEARS AS THOUGH THE RUST PROBLEM INVOLVES EVERYTHING UNDER THE VEHICLE. MY TRUCK IS A 2002 TACOMA AND IT HAS BEEN GARAGE KEPT SINCE THE DAY I BOUGHT IT. LIVING IN SOUTHERN MARYLAND (21122), WE HAVE HAD VERY FEW INSTANCES OF SNOW/SALT IN OUR AREA SINCE I PURCHASED THE TRUCK AND I KEEP MY VEHICLE CLEAN AND ALWAYS USE THE UNDERCARRIAGE WASH WHEN GOING THROUGH THE CAR WASH. I BELIEVE TOYOTA DEFINITELY HAS A RUSTING PROBLEM AND SHOULD REPLACE MY REAR BUMPER AS THEY DID WITH THE RUSTING FRONT BUMPER ASSEMBLY. YOUR ASSISTANCE IN THIS MATTER IS APPRECIATED. *TR

NHTSA ODI #10263117

Mileage unknown · Jan 24, 2009
Structure

EXCESSIVE TRUCK FRAME RUST, 02 TOYOTA TACOMA TRUCK, TOYOTA HAS HAD PROBLEMS WITH 95-04 TACOMA'S WITH THE FRAMES RUSTING, SOME GETTING BAD ENOUGH TO BE A SAFETY CONCERN, WITH FRAME PERFORATION. MY TRUCK IS SHOWING THE EARLY SIGNS OF FRAME RUST, AND WILL EVENTUALLY GET TO THE POINT WHERE IT COULD BECOME A SAFETY ISSUE. I WA…

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EXCESSIVE TRUCK FRAME RUST, 02 TOYOTA TACOMA TRUCK, TOYOTA HAS HAD PROBLEMS WITH 95-04 TACOMA'S WITH THE FRAMES RUSTING, SOME GETTING BAD ENOUGH TO BE A SAFETY CONCERN, WITH FRAME PERFORATION. MY TRUCK IS SHOWING THE EARLY SIGNS OF FRAME RUST, AND WILL EVENTUALLY GET TO THE POINT WHERE IT COULD BECOME A SAFETY ISSUE. I WANTED TO HAVE NHTSA COMPLAINT ON FILE IN CASE THE FRAME RUST PERFORATES THE FRAME. *TR

NHTSA ODI #10256195

Official recalls

3

12V542000 · Tires:temporary/emergency Spare Tire

Nov 23, 2012

Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Consequence & remedy

Consequence: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

05V225000 · Suspension:front:control Arm:lower Ball Joint

May 17, 2005

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence & remedy

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

03V189000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

May 19, 2003

ON CERTAIN PICKUP TRUCKS, DURING SIDE IMPACT NCAP TEST (I.E. LINCAP TEST), A FLANGE AT THE REAR END OF THE DOUBLE CAB BODY DEFORMED AND INTERFERED WITH THE FUEL INLET HOSE THAT CONNECTS THE FUEL FILLER PIPE AND FUEL TANK, RESULTING IN DAMAGE TO THE FUEL INLET HOSE.

Consequence & remedy

Consequence: THIS DAMAGE COULD RESULT IN FUEL LEAKAGE, WHICH COULD RESULT IN A FIRE IF IN THE PRESENCE OF AN IGNITION SOURCE.

Remedy: DEALERS WILL INSTALL A FUEL HOSE PROTECTOR ON THE BODY FLANGE. OWNER NOTIFICATION BEGAN JUNE 3, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.