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2005 Toyota Sienna

Owner reports · Recalls · Investigations

More warning signs than most Sienna years

Owner complaints for the 2005 Toyota Sienna are substantially higher than the model-year median of 183.

About this comparison →

When problems were reported

Mileage at the reported incident

928 reports with mileage · 202 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 499 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Latches/locks/linkages. Review the 135 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

39 crash reports8 fire reports59 injury reports

Structure complaints

499 reports
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57,000 miles · Mar 30, 2010
Structure

ON 2005 TOYOTA SIENNA THERE WAS A RECALL ON POWER LIFTGATE STRUTS.WHY ONLY POWER LIFTGATE,WHY NOT ON MANUAL LIFTGATE,IS IT NOT THE SAME STRUTS? I AM HAVING A SAME PROBLEM WITH MY LIFTGATE,WHICH IS MANUALL LIFTGATE. I CALLED TOYOTA ON 03/30/2010 TO TELL THEM ABOUT MY PROBLEM,BUT THEY SAID IT IS ON POWER LIFTGATE ONLY........... I…

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ON 2005 TOYOTA SIENNA THERE WAS A RECALL ON POWER LIFTGATE STRUTS.WHY ONLY POWER LIFTGATE,WHY NOT ON MANUAL LIFTGATE,IS IT NOT THE SAME STRUTS? I AM HAVING A SAME PROBLEM WITH MY LIFTGATE,WHICH IS MANUALL LIFTGATE. I CALLED TOYOTA ON 03/30/2010 TO TELL THEM ABOUT MY PROBLEM,BUT THEY SAID IT IS ON POWER LIFTGATE ONLY........... I BOUGHT MY 2005 SIENNA BRAND NEW. MY LIFTGATE IS HAVING THE SAME PROBLEM AS POWER LIFT GATES.......

NHTSA ODI #10322894

30,000 miles · Mar 22, 2010
Structure

TL*THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT THE DRIVERS SIDE AND PASSENGER SIDE DOORS BECAME STUCK. THE DOOR WAS REPAIRED TWICE BY THE DEALER. THE DOOR IS CURRENTLY BEING REPAIRED AGAIN BY THE DEALER. THE MANUFACTURER HAS NOT BEEN CONTACTED. THE CURRENT MILEAGE WAS 40,000. THE FAILURE MILEAGE WAS 30,000.

NHTSA ODI #10321343

52,888 miles · Mar 20, 2010
Structure

THE WELD ON THE DRIVERS SIDE DOOR HAS COME LOOSE. IT IS THE WELD THAT HOLDS THE BRACKET WHICH IS ATTACHED TO THE HINGE WHICH CONTROLS THE DOOR STOPPING AT CERTAIN INTERVALS WHEN OPENING AND CLOSING IT. THIS IS A SAFETY ISSUE WITH RESPECT TO OPENING AND CLOSING THE DOOR ALONG STREETS AS WELL AS AN ISSUE IN THE WIND. THE DOOR COUL…

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THE WELD ON THE DRIVERS SIDE DOOR HAS COME LOOSE. IT IS THE WELD THAT HOLDS THE BRACKET WHICH IS ATTACHED TO THE HINGE WHICH CONTROLS THE DOOR STOPPING AT CERTAIN INTERVALS WHEN OPENING AND CLOSING IT. THIS IS A SAFETY ISSUE WITH RESPECT TO OPENING AND CLOSING THE DOOR ALONG STREETS AS WELL AS AN ISSUE IN THE WIND. THE DOOR COULD BE DAMAGED ALONG WITH INJURY TO THE DRIVER. THE DOOR STILL OPENS AND CLOSES , BUT POPS LOUDLY WHEN USING IT. THERE ARE MANY POSTS CONCERNING THIS PROBLEM ON THE INTERNET. SEEMS TOYOTA HAS IGNORED IT OVER THE YEARS. *TR

NHTSA ODI #10321195

60,000 miles · Mar 18, 2010
Structure

2005 TOYOTA SIENNA. 60,000 MILES. ON 06/2009 PASSENGER SIDE POWER SLIDER DOOR BROKE. WOULD NOT OPEN OR CLOSE. TOYOTA DEALER SAYS THE CABLE/MOTOR BROKE AND THIS IS A KNOWN COMMON PROBLEM. TOYOTA WANTED $1500 TO FIX IT. THEY MANAGED TO MAKE IT WORK MANUALLY. DEALER RECOMMENDED COMPLAINT TO NHTSA. *TR

NHTSA ODI #10320708

92,000 miles · Mar 1, 2010
Latches/locks/linkagesStructureInjury

DRIVER SIDE, REAR PASSENGER DOOR WILL ONLY OPEN A 6-8 INCHES. IT IS NOT A POWER DOOR. SEEMS TO BE LINKED TO THE CABLE MECHANISM THAT DISABLES DOOR IF GAS CAP DOOR IS LEFT OPEN. HAVE MADE SURE GAS TANK DOOR IS SHUT PROPERLY, CHILD PROOF DOOR SAFETY IS NOT INTERFERING AND WINDOW IS ALL THE WAY UP AS WELL AS VARIOUS OTHER SUGGE…

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DRIVER SIDE, REAR PASSENGER DOOR WILL ONLY OPEN A 6-8 INCHES. IT IS NOT A POWER DOOR. SEEMS TO BE LINKED TO THE CABLE MECHANISM THAT DISABLES DOOR IF GAS CAP DOOR IS LEFT OPEN. HAVE MADE SURE GAS TANK DOOR IS SHUT PROPERLY, CHILD PROOF DOOR SAFETY IS NOT INTERFERING AND WINDOW IS ALL THE WAY UP AS WELL AS VARIOUS OTHER SUGGESTIONS WITH NO RESULTS. DOOR IS STILL ONLY OPENING 6-8 INCHES. SEEING AS HOW THE OTHER PASSENGER DOOR IS A POWER DOOR, I AM WORRIED THAT IF EGRESS FROM THE VEHICLE IS NECESSARY FROM THIS DOOR WHICH WILL NOT OPEN, MY PASSENGER(S) OR CHILDREN COULD BE INJURED OR KILLED IF THEY CANNOT ESCAPE. THIS IS A MAJOR SAFETY ISSUE. WHEN A MEANS OF ESCAPE ON A VEHICLE IS BLOCKED, IT IS A MAJOR SAFETY ISSUE. NUMEROUS PEOPLE ON DIFFERENT WEBSITES AND BLOGS I HAVE BEEN ON HAVE COMPLAINED ABOUT THESE MALFUNCTIONING DOORS TO TOYOTA AND THE NHTSA AND ALL, SADLY, SAY THAT THEY ARE BEING IGNORED OR HAVE RECEIVED NO HELPFUL INFORMATION. IN LIEU OF TOYOTAS RECENT PROBLEMS AND RECALLS, IT WOULD SEEM SOMEONE, SOMEWHERE (HELLO NHTSA?) WOULD ADDRESS THIS AND GET A RECALL DONE IN QUICK FASHION. OR DOES SOMEONE HAVE TO DIE FIRST? I HAVE KEPT A COPY OF THIS FORM AND OTHER FORMS AND FORUMS IN CASE SOMETHING HAPPENS TO SOMEONE CONCERNING THIS PROBLEM OR THE IGNORANCE OF THIS PROBLEMS BY TOYOTA, NHTSA AND OTHERS LIABLE PERSIST. MY 6 YEAR OLD DAUGHTER WAS INJURED TRYING TO SQUEEZE THROUGH THE NARROW OPENING. MINOR SCRATCHES AND BRUISES THANKFULLY. THANK YOU FOR YOUR TIME AND PATIENCE. PLEASE HELP US WITH THIS PROBLEM!!!!!!! *TR

NHTSA ODI #10315292

42,000 miles · Feb 24, 2010
Latches/locks/linkagesStructure

DURING COLD WEATHER, MY 2005 TOYOTA SIENNA, ONE OR BOTH REAR SLIDING DOORS (MANUALLY OPERATED) WILL FAIL TO OPEN MORE THAN A FRACTION OF AN INCH. FURTHERMORE, HAVING PULLED ON THE DOOR TO ATTEMPT TO OPEN IT, IT IS THEN DIFFICULT TO CLOSE ALL THE WAY. THEREFORE, I HAVE OFTEN BEEN RIDING ALONG AT HIGHWAY SPEEDS (SOMETIMES AT NIG…

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DURING COLD WEATHER, MY 2005 TOYOTA SIENNA, ONE OR BOTH REAR SLIDING DOORS (MANUALLY OPERATED) WILL FAIL TO OPEN MORE THAN A FRACTION OF AN INCH. FURTHERMORE, HAVING PULLED ON THE DOOR TO ATTEMPT TO OPEN IT, IT IS THEN DIFFICULT TO CLOSE ALL THE WAY. THEREFORE, I HAVE OFTEN BEEN RIDING ALONG AT HIGHWAY SPEEDS (SOMETIMES AT NIGHT) WITH THE INTERIOR LIGHTS FLICKERING ON-AND-OFF BECAUSE THE VAN'S SENSORS SENSE THAT A DOOR IS OPEN. THIS SAFETY CONCERN IS IN ADDITION TO MY CONCERN THAT A CHILD COULD FALL OUT OF THE ONE OF THE REAR DOORS IF IT SUDDENLY OPENS ALL THE WAY, ALTHOUGH REALISTICALLY THIS LATTER EVENT IS UNLIKELY DUE TO BUILT-IN SAFETY MECHANISMS. THIS PROBLEM IS WIDELY REPORTED BY OTHER TOYOTA OWNERS, E.G.: HTTP://TOYOTASIENNAFROZENDOORS.BLOGSPOT.COM/2008/12/TOYOTA-SIENNA-FROZEN-DOORS.HTML THERE IS A TOYOTA SERVICE BULLETIN ON THIS: SB0028-08 APR 08 BODY - SLIDING DOOR WEATHERSTRIP FREEZES TO BODY BUT SO FAR I HAVEN'T PAID THE $27 TO OBTAIN ACCESS TO THIS DOCUMENT. DUE TO THE PREVALENCE OF THIS PROBLEM, THE PROBLEM IN GETTING DEALERS TO FIX IT (E.G., IF THE TEMPERATURE HAS WARMED-UP A FEW DEGREES BY THE TIME YOU BRING THE CAR TO THE DEALER), THERE SHOULD BE A RECALL FOR THIS ISSUE. THIS PROBLEM RECURS FOR ME ROUGHLY 10-15 TIMES PER WINTER SEASON (IN MARYLAND). *TR

NHTSA ODI #10313810

35,000 miles · Feb 23, 2010
Electrical SystemLatches/locks/linkagesStructure

2005 TOYOTA SIENNA HAS A PASSENGER SIDE POWER SLIDING DOOR THAT HAS GONE THROUGH THE STAGES OF STICKING, RUBBING AGAINST THE BODY AND RUBBER STRIPPING AROUND WINDOWS, AND NOW, WORKING AT ALL THROUGH THE POWER BUTTON OPTION (OR THE REMOTE) -- ONLY WAY TO GET IT OPEN IS VIA THE DOOR HANDLE. THIS SEEMS TO BE A RECURRENT PROBLEM I…

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2005 TOYOTA SIENNA HAS A PASSENGER SIDE POWER SLIDING DOOR THAT HAS GONE THROUGH THE STAGES OF STICKING, RUBBING AGAINST THE BODY AND RUBBER STRIPPING AROUND WINDOWS, AND NOW, WORKING AT ALL THROUGH THE POWER BUTTON OPTION (OR THE REMOTE) -- ONLY WAY TO GET IT OPEN IS VIA THE DOOR HANDLE. THIS SEEMS TO BE A RECURRENT PROBLEM IN A NUMBER OF TOYOTA SIENNA BUT THE MANUFACTURER HAS NOT ISSUED A RECALL SO FAR. I DEEM THIS A SAFETY ISSUE BECAUSE THE DOOR FAILS TO CLOSE MANY MANY TIMES AND THE DRIVER HAS TO GET OUT OF THE VEHICLE TO CLOSE THE DOOR IN FRUSTRATION AND THAT CAN CREATE UNSAFE SITUATIONS. *TR

NHTSA ODI #10313087

Mileage unknown · Feb 18, 2010
Structure

PASSENGER SLIDING DOOR DOES NOT SHUT FULLY WHEN BUTTONS ARE PRESSED. *TR

NHTSA ODI #10311631

87,000 miles · Feb 17, 2010
Latches/locks/linkagesStructure

OUR PASSENGER SIDE AUTOMATIC SLIDING DOOR FAILED ~3 WKS AGO. AT ~ 6' OPEN, IT STOPPED AND WOULDN'T OPEN OR CLOSE ANY FURTHER. MY DAUGHTER TRIED SEVERAL TIMES TO OPEN THE DOOR UNTIL FINALLY GIVING UP. THIS WASN'T AN EMERGENCY SITUATION AND SHE WASN'T IN A PANIC BUT WHAT IF THE OTHER DOOR HAD FAILED AS WELL, W/O WARNING? WOULD…

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OUR PASSENGER SIDE AUTOMATIC SLIDING DOOR FAILED ~3 WKS AGO. AT ~ 6' OPEN, IT STOPPED AND WOULDN'T OPEN OR CLOSE ANY FURTHER. MY DAUGHTER TRIED SEVERAL TIMES TO OPEN THE DOOR UNTIL FINALLY GIVING UP. THIS WASN'T AN EMERGENCY SITUATION AND SHE WASN'T IN A PANIC BUT WHAT IF THE OTHER DOOR HAD FAILED AS WELL, W/O WARNING? WOULD SHE HAVE THE TIME, COMPOSURE, AND ABILITY TO CLIMB OVER THE FRONT SEATS TO GET OUT ONE OF THOSE DOORS IN AN EMERGENCY? HOW MUCH TIME MIGHT BE WASTED TRYING TO OPEN & ESCAPE THRU A PARTIALLY OPENED DOOR? I'M TOLD THAT FIXING THE DOOR COULD COST FROM $1200 - $2000, BUT DISABLING THE AUTOMATIC FEATURE (CONVERTING TO MANUAL) IS CHEAPER. I SUSPECT MANY WILL DO THIS, BUT CAN A SMALL CHILD OPEN THESE BIG DOORS THAT WERE DESIGNED FOR AUTO OPERATION? THIS MORNING, THE DRIVER SIDE DOOR FAILED TO OPEN AT ALL, BUT THE 'DOOR OPEN' WARNING SOUNDED. ATTEMPTS TO OPEN OR CLOSE FURTHER WERE FUTILE BUT DEPRESSING THE 'MANUAL DOOR OP' BUTTON DID SILENCE THE ALARM. IS THE DOOR LATCHED OR NOT? IS MY 7-PASSENGER VAN NOW ONLY SAFE FOR 2? WE'VE OWNED OUR VAN FOR 4.5 YEARS AND ~87K MI - INCLUDES LONG DISTANCE MILES THAT DON'T CORRELATE TO DOOR USE. IS IT TOO MUCH TO EXPECT A VAN'S DOORS TO OPERATE BEYOND THE WARRANTY PERIOD? SHOULD THERE BE A DISCLAIMER THAT ITS DOORS MAY BECOME UNUSABLE AFTER 4 YEARS, AND A CAUTION THAT IT MAY TRANSFORM INTO A POTENTIAL TOMB W/O NOTICE? UPON INSPECTION OF THE PASSENGER DOOR [OPENING/CLOSING] MOTOR ASSEMBLY, THE DOOR CABLE'S PLASTIC SHEATHING WAS SHREDDED AND THE CABLE WAS MANGLED/TANGLED AROUND THE PLASTIC PULLEY ASS'Y. THIS DOOR HAS BEEN USED NORMALLY, IN A SOUTHERN CLIMATE, AND HAS NOT EXPERIENCED ANY EXTERNAL IMPACT OR DAMAGE OTHERWISE. THE DRIVER SIDE DOOR STARTED WORKING THIS AFTERNOON, ALBEIT SLOWLY, ONCE THE TEMP. WARMED ABOVE AN UNUSUAL 32F EXPERIENCED THIS MORNING. A COMPLAINT WAS FILED WITH TOYOTA CUSTOMER RELATIONS WHO INDICATED THERE ARE NO RECALLS & SUGGESTED I ATTEMPT RESOLUTION WITH THE LOCAL DEALER. *TR

NHTSA ODI #10311369

50,000 miles · Feb 15, 2010
Latches/locks/linkagesStructure

POWER SLIDING DOOR WON'T CLOSE PROPERLY. SAGS ON HINGES, PREVENTING RELIABLE OPERATION OF THE DOOR EVEN IN MANUAL MODE. PROBLEM FIRST APPEARED AROUND 50K MILES, REPORTED TO TOYOTA AT 60K MILES. *TR

NHTSA ODI #10310597

Official recalls

12

17V657000 · Power Train:automatic Transmission

Oct 18, 2017

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2005-2007 and 2009-2010 Toyota Sienna vehicles. In the affected vehicles, due to a problem within the shift lock assembly, the shift lever may be moved out of the 'Park' position without depressing the brake pedal.

Consequence & remedy

Consequence: If the shift lever can be moved from the "Park" position without depressing the brake pedal and the parking brake is not applied, the vehicle may roll, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the shift lock solenoid and reapply the grease, free of charge. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is H0V. Vehicles that were previously recalled under campaign 13V-429 are not affected by this recall.

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

14V273000 · Tires:temporary/emergency Spare Tire

May 22, 2014

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2011 Sienna vehicles originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin and the District of Columbia. The affected vehicles have a spare tire carrier assembly mounted under the vehicle whose attachment cable may corrode due to high concentrations of road salt splashing onto the spare tire carrier.

Consequence & remedy

Consequence: If the carrier cable is corroded due to road salt, the spare tire may separate from the vehicle, increasing the risk of a crash.

Remedy: Toyota sent owners in August 2014 an interim notification to advise owners of the recall and that dealers will perform an interim remedy to remove the spare tire and relocate it to the luggage compartment, free of charge. Owners are being mailed a second letter as parts become available and dealers will replace the spare tire carrier assembly with an improved one, free of charge. The remedy campaign is being performed in phases. The first phase of the recall began July 7, 2015. Owners may contact Toyota customer service at 1-800-331-4331. NOTE: 2004-2010 Siennas subject to this recall were subject to recall campaign 10V-160 initiated in 2010. Those owners are advised that they must have their vehicles remedied again under this campaign and that having the earlier recall completed did not remedy their vehicles. Additionally, model year 1998-2003 Siennas were recalled as part of safety recall 10V-160. Owners of those vehicles that have not had not the remedy performed on their vehicles, should contact their Toyota dealer to schedule a free repair.

13V429000 · Power Train:automatic Transmission

Sep 26, 2013

Toyota is recalling certain model year 2004-2005 Sienna vehicles manufactured January 10, 2003, through August 10, 2005; and model year 2007-2009 Sienna vehicles manufactured February 20, 2007, through December 12, 2008. In the affected vehicles, due to a problem within the shift lock solenoid, there is a possibility that the shift lever could be moved out of Park position without depressing the brake pedal.

Consequence & remedy

Consequence: If the shift lever is moved out of the Park position without the brake applied, the transmission will either engage a drive gear or Neutral, increasing the risk of a backover or roll away crash.

Remedy: Toyota will mail interim notifications to owners beginning in late October 2013. When parts are available, owners will be sent a second notice and dealers will replace the shift lock solenoid, free of charge. Owners may contact Toyota at 1-800-331-4331.

11V539000 · Engine And Engine Cooling

Nov 9, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Consequence & remedy

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V160000 · Structure

Apr 20, 2010

TOYOTA IS RECALLING CERTAIN MODEL YEAR 1998 THROUGH 2010 SIENNA PASSENGER VEHICLES MANUFACTURED BETWEEN AUGUST 7, 1997 AND JANUARY 4, 2010, CURRENTLY REGISTERED IN OR ORIGINALLY SOLD IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON DISTRICT OF COLUMBIA, VIRGINIA, WEST VIRGINIA, AND WISCONSIN. THE SUBJECT VEHICLES ARE EQUIPPED WITH THE SPARE TIRE STOWED UNDER THE VEHICLE. IF THE VEHICLE IS OPERATED IN THE COLD CLIMATE REGIONS OF THE UNITED STATES WHERE ROAD SALT IS FREQUENTLY USED, WATER SPLASHED BACKWARDS WITH HIGH CONCENTRATIONS OF ROAD SALT CAN REACH THE SPARE TIRE CARRIER AND CORRODE THE SPARE TIRE CARRIER ASSEMBLY CABLE.

Consequence & remedy

Consequence: THE CABLE MAY BREAK DUE TO EXCESSIVE CORROSION AND THE SPARE TIRE MAY SEPARATE FROM THE VEHICLE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS WITH AN INTERIM LETTER INITIALLY INSTRUCTING THEM TO BRING THEIR VEHICLE TO AUTHORIZED DEALERS TO INSPECT FOR CORROSION. A SECOND NOTICE WILL BE SENT WHEN THE PERMANENT REMEDY IS AVAILABLE. FOR MORE INFORMATION, PLEASE SEE TOYOTA'S AMENDED RECALL REPORT OF JULY 19, 2010. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OCTOBER 12, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

09V234000 · Equipment:other:labels

Jun 25, 2009

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2009 SIENNA AND 2009 LEXUS GX PASSENGER VEHICLES. THE VEHICLE CAPACITY WEIGHT ON THE TIRE AND LOADING INFORMATION LABEL AND THE GVWR ON THE CERTIFICATION LABEL IS INSUFFICIENT FOR CERTAIN VEHICLES. SOME VEHICLES WERE ACCESSORIZED THROUGH VEHICLE PROCESSING CENTERS AND HAD ACCESSORIES INSTALLED THAT CAUSED THE VEHICLE TO EXCEED THE GVWR VALUE. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO 110, "TIRE SELECTION AND RIMS," AND 49 CFR PART 567.

Consequence & remedy

Consequence: THE GVWR IS INSUFFICIENT FOR THE LOAD CARRYING CAPACITY OF THE VEHICLES.

Remedy: TOYOTA WILL NOTIFY OWNERS INSTRUCTING THEM TO RETURN THEIR VEHICLE TO A TOYOTA OR LEXUS DEALER FOR AN EXCHANGE OF THE CERTIFICATION LABEL AND THE TIRE AND LOADING INFORMATION LABEL, AN INSTALLATION OF THE LOAD CARRYING CAPACITY MODIFICATION LABEL, IF NECESSARY, AND A CORRECTION TO THE OWNER'S MANUAL. THIS REMEDY WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

08V244000 · Structure:body:hatchback/liftgate

Jun 3, 2008

TOYOTA IS CONDUCTING A SAFETY IMPROVEMENT CAMPAIGN INVOLVING 196,222 MY 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER REAR LIFTGATE STRUTS. THE GAS STRUTS USED TO HELP LIFT AND SUPPORT THE REAR POWER LIFTGATE COULD WEAR OUT SOONER THAN EXPECTED. AS THE GAS STRUTS DETERIORATE, THE PERFORMANCE OF THE LIFTGATE WILL BEGIN TO DEGRADE AND THE POWER REAR LIFTGATE WILL OPERATE MORE SLOWLY THAN WHEN THE GAS STRUTS WERE NEW.

Consequence & remedy

Consequence: IF NOT REPAIRED, THE GAS STRUTS MAY NOT BE ABLE TO SUPPORT THE WEIGHT OF THE LIFTGATE WHEN IT IS OPEN EVENTUALLY, THE GAS STRUTS COULD DETERIORATE TO THE POINT THAT THE LIFTGATE WILL FALL ABOUT TEN INCHES AFTER IT REACHES THE FULLY OPEN POSITION, AT WHICH POINT THE POWER MOTOR WILL ENGAGE AND POWER THE LIFTGATE TO THE FULLY CLOSED POSITION. THIS CONDITION MAY CAUSE INJURY TO A PERSON WHO IS STRUCK BY THE LIFTGATE WHEN IT FALLS OR WHEN IT IS CLOSING.

Remedy: DEALERS WILL REPLACE THE GAS STRUTS WITH NEWLY DESIGNED GAS STRUTS THAT HAVE A LONGER SERVICE LIFE. THE CAMPAIGN BEGAN ON AUGUST 8, 2008, AND WILL BE MAILED IN THREE PHASES ENDING IN LATE DECEMBER 2008. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

05V327000 · Seat Belts

Jul 20, 2005

ON CERTAIN MINI VANS, IN THE MIDDLE ROW SEATING POSITION, THE SHOULDER PORTION OF THE SEAT BELT MAY BIND IN THE BEZEL TRIM PIECE. THE AFFECTED SEAT BELT BEZEL IS LOCATED ON THE SHOULDER PORTION OF THE SEAT IN THE RIGHT SIDE SEAT OF THE SEVEN PASSENGER MODELS AND THE CENTER SEATING POSITION IN THE EIGHT PASSENGER MODELS.

Consequence & remedy

Consequence: IF THE SEAT BELT BINDS IN THE BEZEL, THAT EXTRA WEBBING MAY EXIST IN THE SEAT BELT WHICH COULD RESULT IN AN IMPROPERLY FITTED SEAT BELT ON A PASSENGER. IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REPLACE THE SEAT BELT BEZEL AND CLIP. THE RECALL BEGAN AUGUST 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

EQ12010 · Stabilus Rear Liftgate Struts Failing

Opened Sep 28, 2012 · Closed Dec 31, 2012

Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut

Please see the attached closing resume summary.It has been attached to this document as a PDF.

EA08024 · Steering Intermediate Shaft Binding

Opened Oct 28, 2008 · Closed Jul 16, 2009

Status: closed (inferred from source dates) · Steering; Steering:column; Steering:linkages

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Additional source detail variants (3)

Steering:column

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Steering:linkages

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Steering

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

EA06020 · Unexpected Closing Of Power Liftgate

Opened Dec 1, 2006 · Closed Jun 25, 2008

Status: closed (inferred from source dates) · Latches/locks/linkages:hatchback/liftgate:lock; Structure:body:hatchback/liftgate; Structure:body:hatchback/liftgate:hinge And Attachments; Structure:body:hatchback/liftgate:support Device/strut

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Additional source detail variants (4)

Latches/locks/linkages:hatchback/liftgate:lock

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate:hinge And Attachments

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate:support Device/strut

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

PE06029 · Unexpected Liftgate Closing

Opened Aug 2, 2006 · Closed Dec 1, 2006

Status: closed (inferred from source dates) · Latches/locks/linkages:hatchback/liftgate:lock; Structure:body:hatchback/liftgate; Structure:body:hatchback/liftgate:hinge And Attachments; Structure:body:hatchback/liftgate:support Device/strut

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Additional source detail variants (4)

Latches/locks/linkages:hatchback/liftgate:lock

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate:hinge And Attachments

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate:support Device/strut

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

PE06010 · Tire Pressure Warning System Failure

Opened Feb 27, 2006 · Closed Aug 2, 2006

Status: closed (inferred from source dates) · Tires:pressure Monitoring And Regulating Systems

ODI OPENED PE06-010 BASED ON 12 REPORTS OF ALLEGED TIRE PRESSURE WARNING SYSTEM (TPWS) FAILURE ON THE SUBJECT VEHICLES.ALL REPORTS ALLEGED THAT THE TPWS WARNING LIGHT DID NOT ILLUMINATE ON THE DRIVER INFORMATION PANEL WHEN THE TIRE PRESSURE WAS LOW OR THE TIRE WAS FLAT.IN SOME INCIDENTS, THE CONSUMER REPORTED THAT TPWS LIGHT DID NOT ILLUMINATE WHEN THE TIRE PRESSURE IN 1 TIRE WAS AT 15-20 PSI AND THE OTHER TIRES WERE AT OR NEAR THE RECOMMENDED TIRE PRESSURE.DURING PE06-010, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.AS OF JULY 25, 2006, ODI WAS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A CRASH, AN INJURY, OR A FATALITY IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE A TIRE WAS REPORTED TO HAVE CAUGHT ON FIRE DURING THE INCIDENT.IN BOTH INCIDENTS, FIRE DAMAGE WAS LIMITED TO THE REAR PASSENGER TIRE AND TIRE WELL AND/OR SMOKE DAMAGE TO ITEMS IN THE VEHICLE.ODI'S ANALYSIS SHOWED THE FOLLOWING:(1) THE SUBJECT VEHICLES USE AN INDIRECT TPWS SYSTEM WITH P225/60R17BRIDGESTONE B380 OR DUNLOP SP SPORT 4000 DSST RUN FLAT TIRES(RFTS). (2) THERE IS A LARGE VARIABILITY IN THE PRESSURE AND DRIVING TIME ATWHICH THE TPWS WILL TRIGGER THE TPWS WARNING LIGHT TOILLUMINATE. (3) THE TPWS MAY NOT MAKE AN ACCURATE JUDGMENT UNDER A VARIETY OFROAD OR DRIVING CONDITIONS, INCLUDING IF THE VEHICLE IS DRIVENOVER 62 MPH, THE OUTSIDE TEMPERATURE IS BELOW 32 DEGREESFAHRENHEIT, THE TREAD WEAR IS UNEVEN, THE LOADING IS OVERTHE LIMIT, OR THE PRESSURE OF 2 OR MORE TIRES DROPS AT THE SAMETIME. (SEE TOYOTA'S APRIL 10, 2006 INFORMATION REQUEST RESPONSEFOR MORE DETAILS.) (4) SOME CONSUMERS REPORTED THAT THEIR TIRE PRESSURE WAS BELOW 15PSI OR EVEN AS LOW AS 0 PSI BEFORE THEY REALIZED THAT THEY HAD ATIRE PRESSURE ISSUE AND AS A RESULT HAD TO REPLACE THE TIRE. NOTE: TOYOTA STATES THAT IF THE TIRE PRESSURE DROPS TO BELOW 15PSI, THE TIRE CAN NOT BE REPAIRED. (5) IN APRIL 2006, IN RESPONSE TO REPORTS OF PREMATURE OR UNEVEN TIREWEAR, TOYOTA ISSUED A CUSTOMER SUPPORT PROGRAM TO PROVIDESUPPLEMENTAL TIRE WARRANTY COVERAGE FOR 2004-EARLY 2006 MYSIENNA VEHICLES WITH RFTS. (6) FIELD DATA AND NHTSA TESTING SHOWED THAT THE TPWS ON THE 2004-2005 MY TOYOTA SIENNA 2WD VEHICLES, WHICH USE THE SAME TPWS AS THE SUBJECT VEHICLES, BUT HAVE STANDARD TIRES, PERFORMED BETTERTHAN TPWS ON THE SUBJECT VEHICLES.DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: (1) ONLY A VERY SMALL PERCENTAGE OF TPWS AND TIRE RELATED COMPLAINTS AND WARRANTY CLAIMS CITED THAT THE TPWS DID NOT ILLUMINATE ON THE SUBJECT VEHICLE DURING THE INCIDENT.IN THE REMAINING TIRE RELATED INCIDENTS, IT WAS NOT POSSIBLE TO DETERMINE IF THE TPWS CONTRIBUTED TO THE TIRE RELATED FAILURE. (2) ODI IS NOT AWARE OF ANY INCIDENTS THAT WERE REPORTED THATRESULTED IN THE DRIVER LOSING VEHICLE CONTROL. (3) THE FIELD DATA DID NOT ESTABLISH A RELATIONSHIP BETWEEN POORTPWS PERFORMANCE AND TIRE INCIDENTS WITH SAFETY CONSEQUENCESACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

EA05010 · Seatbelt Malfunction

Opened Jun 13, 2005 · Closed Aug 2, 2005

Status: closed (inferred from source dates) · Seat Belts; Seat Belts:rear/other

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.

Additional source detail variants (2)

Seat Belts:rear/other

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.

Seat Belts

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.