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2005 Toyota Sienna

Owner reports · Recalls · Investigations

More warning signs than most Sienna years

Owner complaints for the 2005 Toyota Sienna are substantially higher than the model-year median of 183.

About this comparison →

When problems were reported

Mileage at the reported incident

928 reports with mileage · 202 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 499 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Latches/locks/linkages. Review the 135 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 83 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

39 crash reports8 fire reports59 injury reports

Service Brakes, Hydraulic complaints

28 reports
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Mileage unknown · Oct 29, 2015
Service Brakes, HydraulicSteering

2005 TOYOTA SIENNA. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKES MALFUNCTION. *SMD THE CONSUMER STATED WHILE DRIVING DOWN THE HIGHWAY AT NORMAL SPEED, THE ANTI-SKID ACTIVATED ON A DRY ROAD. THE CONSUMER STATED THE INCIDENT HAPPENED SEVERAL MORE TIMES, EACH TIME AS THE ROAD CURVED TO THE RIGHT. THE VEHICLE WAS TAKEN TO A MEC…

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2005 TOYOTA SIENNA. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKES MALFUNCTION. *SMD THE CONSUMER STATED WHILE DRIVING DOWN THE HIGHWAY AT NORMAL SPEED, THE ANTI-SKID ACTIVATED ON A DRY ROAD. THE CONSUMER STATED THE INCIDENT HAPPENED SEVERAL MORE TIMES, EACH TIME AS THE ROAD CURVED TO THE RIGHT. THE VEHICLE WAS TAKEN TO A MECHANIC. HOWEVER, HE WAS UNABLE TO FIND A PROBLEM, EXCEPT FOR OVER-INFLATED TIRES. THE CONSUMER TOOK THE VEHICLE TO ANOTHER MECHANIC, BUT TO NO AVAIL. THE ABS CONTINUED TO ACTIVATE. AFTER DOING SOME RESEARCH, IT WAS DETERMINED THE ISSUE WAS THE STEERING SENSOR. IT WAS REPLACED AT A COST OF $ 850. AS THE CONSUMER LEFT THE SHOP, THE LEFT REAR BRAKE WAS NOT WORKING PROPERLY, MAKING ODD SOUNDS. *JB

NHTSA ODI #10677130

Mileage unknown · Mar 24, 2014
Service Brakes, Hydraulic

2005 TOYOTA SIENNA. CONSUMER WRITES IN REGARDS TO BRAKE FAILURE. *SMD THE CONSUMER STATED SEVERAL WEEKS AGO, HE WAS TURNING AROUND IN THE DRIVEWAY, AND WHEN HE PRESSED DOWN WITH HIS RIGHT FOOT, THE ENGINE ROARED AND THE VEHICLE JUMPED FORWARD UNTIL HE APPLIED MORE PRESSURE TO THE BRAKE PEDAL, AT WHICH POINT THE VEHICLE STOPPE…

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2005 TOYOTA SIENNA. CONSUMER WRITES IN REGARDS TO BRAKE FAILURE. *SMD THE CONSUMER STATED SEVERAL WEEKS AGO, HE WAS TURNING AROUND IN THE DRIVEWAY, AND WHEN HE PRESSED DOWN WITH HIS RIGHT FOOT, THE ENGINE ROARED AND THE VEHICLE JUMPED FORWARD UNTIL HE APPLIED MORE PRESSURE TO THE BRAKE PEDAL, AT WHICH POINT THE VEHICLE STOPPED. THE CONSUMER REALIZED THE BRAKE PEDAL COULD BE DEPRESSED EASILY BELOW THE LEVEL OF THE GAS PEDAL, HENCE THE ROAR AND SURGE. THE CONSUMER WAS INFORMED BRAKE PEDALS WERE NO LONGER ADJUSTABLE AND WHEN THE MECHANIC CHECKED THE VEHICLE, THE BRAKE MASTER CYLINDER WAS FAILING AND ACCOUNTED FOR THE BRAKES NOT FUNCTIONING PROPERLY AT TIMES.

NHTSA ODI #10572486

92,051 miles · Mar 28, 2011
Service Brakes, Hydraulic

2005 TOYOTA SIENNA BRAKE FAILURES. THIS SEEMS TO BE AN INTERMITTENT PROBLEM - STEP ON BRAKE PEDAL - CAR DOES NOT STOP. BRAKES HAVE BEEN CHANGED AND REINSPECTED. A SEARCH ON THE WEB SHOWS THAT THIS IS A KNOWN PROBLEM AND MANY COMPLAINTS HAVE BEEN FILED REGARDING THIS ISSUE. *TR

NHTSA ODI #10393127

114,672 miles · Aug 22, 2010
Latches/locks/linkagesService Brakes, HydraulicSteering

TOYOTA SIENNA 2005 WAS TAKEN INTO DEALERSHIP FOR REGULAR MAINTENANCE SERVICE WHICH INCLUDED A CHECK OF THE BRAKES. WAS TOLD REAR BRAKES NEEDED TO BE REPLACED AND THAT WAS PERFORMED. WAS TOLD BY DEALER THAT FRONT BRAKES WERE FINE. 1 MONTH LATER HAVING PROBLEMS WITH BRAKES STILL. TOOK IT TO PRIVATE MECHANIC AND WAS TOLD THAT M…

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TOYOTA SIENNA 2005 WAS TAKEN INTO DEALERSHIP FOR REGULAR MAINTENANCE SERVICE WHICH INCLUDED A CHECK OF THE BRAKES. WAS TOLD REAR BRAKES NEEDED TO BE REPLACED AND THAT WAS PERFORMED. WAS TOLD BY DEALER THAT FRONT BRAKES WERE FINE. 1 MONTH LATER HAVING PROBLEMS WITH BRAKES STILL. TOOK IT TO PRIVATE MECHANIC AND WAS TOLD THAT MASTER BRAKE CYLINDER NEEDED TO BE REPLACED. I WOULD THINK THIS PROBLEMS WOULD HAVE BEEN DETECTED WHEN IT WAS AT THE DEALERSHIP. I AM LUCKY THAT MY BRAKES DID NOT FAIL AND CAUSE AN ACCIDENT. OTHER ISSUES WITH THIS 2005 TOYOTA SIENNA INCLUDE HAVING TO REPLACE THE A/C COMPRESSOR TWICE, RACK AND PINION REPLACED, AND NOW THE REAR STRUTS ON THE TAILGATE HAVE FAILED. THIS VEHICLE IS A SERIOUS SAFETY RISK. *TR

NHTSA ODI #10351169

55,000 miles · Apr 26, 2010
Electronic Stability Control (esc)Service Brakes, Hydraulic

I HAVE AN INTERMITTENT FAILURE WITH THE ANTI-SKID. ONCE OR TWICE A MONTH I WILL BE TURNING WITHOUT ANY BRAKES ON AND THE ANTI-SKID LIGHT COMES ON AND THE CAR BEHAVES LIKE IT IS TRYING TO COMPENSATE FOR A SKID. *TR

NHTSA ODI #10327572

28,000 miles · Apr 19, 2010
Service Brakes, HydraulicSteering

TL*THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE BRAKE INDICATOR LIGHTS ILLUMINATED, THE VEHICLE BEGAN TO SHAKE, AND MOVE TO THE LEFT WITHOUT ASSISTANCE. WHENEVER DRIVING OVER A BUMP OR A POT HOLE, THE BRAKE INDICATOR LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICL…

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TL*THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE BRAKE INDICATOR LIGHTS ILLUMINATED, THE VEHICLE BEGAN TO SHAKE, AND MOVE TO THE LEFT WITHOUT ASSISTANCE. WHENEVER DRIVING OVER A BUMP OR A POT HOLE, THE BRAKE INDICATOR LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN ADVISED THE CONTACT THAT THE RECALL NOTICE MUST BE PRESENTED FOR RECALL REPAIRS. THE VEHICLE HAD NOT BEEN REPAIRED FOR THE MALFUNCTION. THE CONTACT WAS UNCERTAIN OF THE REMEDY FOR THE RECALL DEFECT, AND STATED THAT THE VEHICLE COULD POSSIBLY NEED AN ALIGNMENT. THE FAILURE MILEAGE WAS 28,000. THE CURRENT MILEAGE WAS 33, 000.

NHTSA ODI #10326497

78,800 miles · Mar 10, 2010
Air BagsService Brakes, HydraulicCrash

VEHICLE WAS A 2005 TOYOTA SIENNA VAN. VEHICLE HAS ALWAYS BEEN SERVICED BY TOYOTA DEALERS.ON 8/29/09, I HAD REAR BRAKES REPLACED BY LOCAL TOYOTA DEALER WITH 77,410 MILES ON THE VEHICLE. 10 DAYS LATER, ON 9/8/09, MY ROOMMATE WAS PICKING UP CHILDREN AT SCHOOL. DRIVING ON A 4 LANE ROAD IN TOWN GOING 35-40MPH. TWO H.S. STUDENTS A…

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VEHICLE WAS A 2005 TOYOTA SIENNA VAN. VEHICLE HAS ALWAYS BEEN SERVICED BY TOYOTA DEALERS.ON 8/29/09, I HAD REAR BRAKES REPLACED BY LOCAL TOYOTA DEALER WITH 77,410 MILES ON THE VEHICLE. 10 DAYS LATER, ON 9/8/09, MY ROOMMATE WAS PICKING UP CHILDREN AT SCHOOL. DRIVING ON A 4 LANE ROAD IN TOWN GOING 35-40MPH. TWO H.S. STUDENTS ABRUPTLY STOPPED IN HER LANE. MY ROOMMATE STATED SHE APPLIED BRAKES BUT COULD TELL VEHICLE WAS NOT STOPPING OR SLOWING. RAN INTO REAR END OF A TOYOTA TACOMA P/U WHICH IN TURN REAR-ENDED A HONDA CRV. NO INJURIES IN ANY INVOLVED VEHICLE. HOWEVER, DUE TO THE EXTENT OF DAMAGE, MY SIENNA VAN WAS A TOTAL LOSS. AIRBAGS DID DEPLOY ON IMPACT. MY ROOMMATE STATED FROM THE BEGINNING THAT SHE HAD APPLIED THE BRAKE TO THE FLOOR AND THE VAN DID NOT BRAKE OR SLOW DOWN. THERE WERE NO BRAKING/SKID MARKS ON THE PAVEMENT AT AREA OF ACCIDENT. EITHER THE BRAKE SYSTEM TOTALLY FAILED OR THERE WAS FAULTY WORK DONE DURING BRAKE REPLACEMENT 10 DAYS EARLIER. *TR

NHTSA ODI #10318733

63,000 miles · Mar 1, 2010
Service Brakes, Hydraulic

BRAKE FAILURE IN A 2005 TOYOTA SIENNA. I SEE OTHER REPORTS OF THIS PROBLEM IN SIENNAS BASED ON AN ON-LINE GOOGLE SEARCH. THE PROBLEM, IN MY CASE, IS INTERMITTENT. BRAKE FAILURE HAS HAPPENED TWO TIMES WHEN ATTEMPTING TO STOP AT INTERSECTIONS. ONCE TO MY WIFE AND ONCE TO ME. THE PEDAL DOES NOT GO ALL THE WAY DOWN TO THE FLOOR, BUT…

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BRAKE FAILURE IN A 2005 TOYOTA SIENNA. I SEE OTHER REPORTS OF THIS PROBLEM IN SIENNAS BASED ON AN ON-LINE GOOGLE SEARCH. THE PROBLEM, IN MY CASE, IS INTERMITTENT. BRAKE FAILURE HAS HAPPENED TWO TIMES WHEN ATTEMPTING TO STOP AT INTERSECTIONS. ONCE TO MY WIFE AND ONCE TO ME. THE PEDAL DOES NOT GO ALL THE WAY DOWN TO THE FLOOR, BUT PRESSING HARD ON THE PEDAL IS INEFFECTIVE TO STOP THE CAR IN A NORMAL DISTANCE. THE ABS SYSTEM DOES NOT ENGAGE DESPITE THE AMOUNT OF STRONG FORCE ON THE PEDAL THAT I EXERTED. THE CAR EVENTUALLY CAME TO A STOP, BUT IT FEELS AS THOUGH THERE IS NO VACUUM ASSIST. PUMPING THE BRAKE DID NOT HELP. THE PAVEMENT WAS NOT SLICK. THE BRAKES APPEAR TO WORK NORMALLY AT OTHER TIMES. *TR

NHTSA ODI #10315158

12,000 miles · Feb 17, 2010
Service Brakes, Hydraulic

I BOUGHT A NEW 2005 TOYOTA SIENNA VAN IN JANUARY 2005. MY COMPLAINT IS ABOUT THE BRAKES. EVERY 10,000 MILES THE BRAKES ARE COMPLETELY GRINDING METAL TO METAL AND THE ROTORS NEED TO BE REPLACED. WHEN I HAD JUST 12,000 ON MY CAR TOYOTA STATED THAT I NEEDED NEW BRAKES AND ROTORS. IT IS NOW 2010 AND I HAVE CHANGED THE ROTORS AT …

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I BOUGHT A NEW 2005 TOYOTA SIENNA VAN IN JANUARY 2005. MY COMPLAINT IS ABOUT THE BRAKES. EVERY 10,000 MILES THE BRAKES ARE COMPLETELY GRINDING METAL TO METAL AND THE ROTORS NEED TO BE REPLACED. WHEN I HAD JUST 12,000 ON MY CAR TOYOTA STATED THAT I NEEDED NEW BRAKES AND ROTORS. IT IS NOW 2010 AND I HAVE CHANGED THE ROTORS AT LEAST TWICE AND THE BRAKES STILL GO OUT APPROX. EVERY 10,000 MILES. THE TOYOTA REP HIMSELF TOLD ME THAT TOYOTA IS AWARE OF THE BRAKING PROBLEMS WITH THERE VANS AND THAT THE VAN IS TO HEAVY FOR THE SMALL BRAKING SYSTEM ON THESE VANS. THAT REVELATION CAME FROM THE TOYOTA SERVICE REP. I BELIEVE THERE IS BOTH A DANGER AND A DEFECT WITH THESE BRAKES ESPECIALLY IF THE VAN BRAKES CAN NOT SUPPORT THE WEIGHT OF THE VEHICLE AND 7 PASSENGERS. I BELIEVE THE FACTS TODAY SHOW THAT TOYOTA KNEW ABOUT IT'S BRAKE AND PEDAL PROBLEMS AND NEVER DID ANYTHING ABOUT IT. IF DOT RESEARCHED THE AMOUNT OF COMPLAINTS AGAINST TOYOTA VAN BRAKES YOU WOULD SEE A CLEAR PATTERN. SUBPOENA TOYOTA AND ASK FOR THESE CUSTOMER COMPLAINTS/INTERNAL MEMOS AND SEE HOW MANY THERE ARE. THANKS FOR YOUR ATTENTION TO THIS MATTER. I AM CONFIDENT THAT DOT WILL CONDUCT A COMPLETE INVESTIGATION REGARDING THIS MATTER. *TR

NHTSA ODI #10311260

43,000 miles · Feb 4, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT WHEN SHE WAS DRIVING OVER ROUGH SURFACES, BUMPS OR POTHOLES AND TRYING TO DEPRESS THE BRAKE PEDAL, SHE NOTICED A GRINDING SOUND AND THE BRAKE WOULD NOT SEEM TO ENGAGE IMMEDIATELY. SHE STATED THAT THE CONDITION SEEMED TO EXIST ON EXTREMELY BUMPY ROADS. SHE TOOK TH…

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TL* THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT WHEN SHE WAS DRIVING OVER ROUGH SURFACES, BUMPS OR POTHOLES AND TRYING TO DEPRESS THE BRAKE PEDAL, SHE NOTICED A GRINDING SOUND AND THE BRAKE WOULD NOT SEEM TO ENGAGE IMMEDIATELY. SHE STATED THAT THE CONDITION SEEMED TO EXIST ON EXTREMELY BUMPY ROADS. SHE TOOK THE VEHICLE TO THE DEALERSHIP 3-4 TIMES AND THE BRAKE PADS WERE REPLACED AND ROTORS WERE RESURFACED. HOWEVER, THE ISSUE WAS STILL PRESENT AFTER THE REPAIRS. SHE HAD NOT SPOKEN WITH THE MANUFACTURER TO-DATE. THE CURRENT MILEAGE WAS APPROXIMATELY 76,500. THE FAILURE MILEAGE WAS APPROXIMATELY 43,000.

NHTSA ODI #10305494

Official recalls

12

17V657000 · Power Train:automatic Transmission

Oct 18, 2017

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2005-2007 and 2009-2010 Toyota Sienna vehicles. In the affected vehicles, due to a problem within the shift lock assembly, the shift lever may be moved out of the 'Park' position without depressing the brake pedal.

Consequence & remedy

Consequence: If the shift lever can be moved from the "Park" position without depressing the brake pedal and the parking brake is not applied, the vehicle may roll, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the shift lock solenoid and reapply the grease, free of charge. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is H0V. Vehicles that were previously recalled under campaign 13V-429 are not affected by this recall.

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

14V743000 · Seats:front Assembly:seat Heater/cooler

Nov 19, 2014

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Consequence & remedy

Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

14V273000 · Tires:temporary/emergency Spare Tire

May 22, 2014

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2011 Sienna vehicles originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin and the District of Columbia. The affected vehicles have a spare tire carrier assembly mounted under the vehicle whose attachment cable may corrode due to high concentrations of road salt splashing onto the spare tire carrier.

Consequence & remedy

Consequence: If the carrier cable is corroded due to road salt, the spare tire may separate from the vehicle, increasing the risk of a crash.

Remedy: Toyota sent owners in August 2014 an interim notification to advise owners of the recall and that dealers will perform an interim remedy to remove the spare tire and relocate it to the luggage compartment, free of charge. Owners are being mailed a second letter as parts become available and dealers will replace the spare tire carrier assembly with an improved one, free of charge. The remedy campaign is being performed in phases. The first phase of the recall began July 7, 2015. Owners may contact Toyota customer service at 1-800-331-4331. NOTE: 2004-2010 Siennas subject to this recall were subject to recall campaign 10V-160 initiated in 2010. Those owners are advised that they must have their vehicles remedied again under this campaign and that having the earlier recall completed did not remedy their vehicles. Additionally, model year 1998-2003 Siennas were recalled as part of safety recall 10V-160. Owners of those vehicles that have not had not the remedy performed on their vehicles, should contact their Toyota dealer to schedule a free repair.

13V429000 · Power Train:automatic Transmission

Sep 26, 2013

Toyota is recalling certain model year 2004-2005 Sienna vehicles manufactured January 10, 2003, through August 10, 2005; and model year 2007-2009 Sienna vehicles manufactured February 20, 2007, through December 12, 2008. In the affected vehicles, due to a problem within the shift lock solenoid, there is a possibility that the shift lever could be moved out of Park position without depressing the brake pedal.

Consequence & remedy

Consequence: If the shift lever is moved out of the Park position without the brake applied, the transmission will either engage a drive gear or Neutral, increasing the risk of a backover or roll away crash.

Remedy: Toyota will mail interim notifications to owners beginning in late October 2013. When parts are available, owners will be sent a second notice and dealers will replace the shift lock solenoid, free of charge. Owners may contact Toyota at 1-800-331-4331.

11V539000 · Engine And Engine Cooling

Nov 9, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Consequence & remedy

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V160000 · Structure

Apr 20, 2010

TOYOTA IS RECALLING CERTAIN MODEL YEAR 1998 THROUGH 2010 SIENNA PASSENGER VEHICLES MANUFACTURED BETWEEN AUGUST 7, 1997 AND JANUARY 4, 2010, CURRENTLY REGISTERED IN OR ORIGINALLY SOLD IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON DISTRICT OF COLUMBIA, VIRGINIA, WEST VIRGINIA, AND WISCONSIN. THE SUBJECT VEHICLES ARE EQUIPPED WITH THE SPARE TIRE STOWED UNDER THE VEHICLE. IF THE VEHICLE IS OPERATED IN THE COLD CLIMATE REGIONS OF THE UNITED STATES WHERE ROAD SALT IS FREQUENTLY USED, WATER SPLASHED BACKWARDS WITH HIGH CONCENTRATIONS OF ROAD SALT CAN REACH THE SPARE TIRE CARRIER AND CORRODE THE SPARE TIRE CARRIER ASSEMBLY CABLE.

Consequence & remedy

Consequence: THE CABLE MAY BREAK DUE TO EXCESSIVE CORROSION AND THE SPARE TIRE MAY SEPARATE FROM THE VEHICLE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS WITH AN INTERIM LETTER INITIALLY INSTRUCTING THEM TO BRING THEIR VEHICLE TO AUTHORIZED DEALERS TO INSPECT FOR CORROSION. A SECOND NOTICE WILL BE SENT WHEN THE PERMANENT REMEDY IS AVAILABLE. FOR MORE INFORMATION, PLEASE SEE TOYOTA'S AMENDED RECALL REPORT OF JULY 19, 2010. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OCTOBER 12, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

09V234000 · Equipment:other:labels

Jun 25, 2009

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2009 SIENNA AND 2009 LEXUS GX PASSENGER VEHICLES. THE VEHICLE CAPACITY WEIGHT ON THE TIRE AND LOADING INFORMATION LABEL AND THE GVWR ON THE CERTIFICATION LABEL IS INSUFFICIENT FOR CERTAIN VEHICLES. SOME VEHICLES WERE ACCESSORIZED THROUGH VEHICLE PROCESSING CENTERS AND HAD ACCESSORIES INSTALLED THAT CAUSED THE VEHICLE TO EXCEED THE GVWR VALUE. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO 110, "TIRE SELECTION AND RIMS," AND 49 CFR PART 567.

Consequence & remedy

Consequence: THE GVWR IS INSUFFICIENT FOR THE LOAD CARRYING CAPACITY OF THE VEHICLES.

Remedy: TOYOTA WILL NOTIFY OWNERS INSTRUCTING THEM TO RETURN THEIR VEHICLE TO A TOYOTA OR LEXUS DEALER FOR AN EXCHANGE OF THE CERTIFICATION LABEL AND THE TIRE AND LOADING INFORMATION LABEL, AN INSTALLATION OF THE LOAD CARRYING CAPACITY MODIFICATION LABEL, IF NECESSARY, AND A CORRECTION TO THE OWNER'S MANUAL. THIS REMEDY WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

08V244000 · Structure:body:hatchback/liftgate

Jun 3, 2008

TOYOTA IS CONDUCTING A SAFETY IMPROVEMENT CAMPAIGN INVOLVING 196,222 MY 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER REAR LIFTGATE STRUTS. THE GAS STRUTS USED TO HELP LIFT AND SUPPORT THE REAR POWER LIFTGATE COULD WEAR OUT SOONER THAN EXPECTED. AS THE GAS STRUTS DETERIORATE, THE PERFORMANCE OF THE LIFTGATE WILL BEGIN TO DEGRADE AND THE POWER REAR LIFTGATE WILL OPERATE MORE SLOWLY THAN WHEN THE GAS STRUTS WERE NEW.

Consequence & remedy

Consequence: IF NOT REPAIRED, THE GAS STRUTS MAY NOT BE ABLE TO SUPPORT THE WEIGHT OF THE LIFTGATE WHEN IT IS OPEN EVENTUALLY, THE GAS STRUTS COULD DETERIORATE TO THE POINT THAT THE LIFTGATE WILL FALL ABOUT TEN INCHES AFTER IT REACHES THE FULLY OPEN POSITION, AT WHICH POINT THE POWER MOTOR WILL ENGAGE AND POWER THE LIFTGATE TO THE FULLY CLOSED POSITION. THIS CONDITION MAY CAUSE INJURY TO A PERSON WHO IS STRUCK BY THE LIFTGATE WHEN IT FALLS OR WHEN IT IS CLOSING.

Remedy: DEALERS WILL REPLACE THE GAS STRUTS WITH NEWLY DESIGNED GAS STRUTS THAT HAVE A LONGER SERVICE LIFE. THE CAMPAIGN BEGAN ON AUGUST 8, 2008, AND WILL BE MAILED IN THREE PHASES ENDING IN LATE DECEMBER 2008. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

05V327000 · Seat Belts

Jul 20, 2005

ON CERTAIN MINI VANS, IN THE MIDDLE ROW SEATING POSITION, THE SHOULDER PORTION OF THE SEAT BELT MAY BIND IN THE BEZEL TRIM PIECE. THE AFFECTED SEAT BELT BEZEL IS LOCATED ON THE SHOULDER PORTION OF THE SEAT IN THE RIGHT SIDE SEAT OF THE SEVEN PASSENGER MODELS AND THE CENTER SEATING POSITION IN THE EIGHT PASSENGER MODELS.

Consequence & remedy

Consequence: IF THE SEAT BELT BINDS IN THE BEZEL, THAT EXTRA WEBBING MAY EXIST IN THE SEAT BELT WHICH COULD RESULT IN AN IMPROPERLY FITTED SEAT BELT ON A PASSENGER. IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REPLACE THE SEAT BELT BEZEL AND CLIP. THE RECALL BEGAN AUGUST 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

EQ12010 · Stabilus Rear Liftgate Struts Failing

Opened Sep 28, 2012 · Closed Dec 31, 2012

Status: closed (inferred from source dates) · Structure:body:hatchback/liftgate:support Device/strut

Please see the attached closing resume summary.It has been attached to this document as a PDF.

EA08024 · Steering Intermediate Shaft Binding

Opened Oct 28, 2008 · Closed Jul 16, 2009

Status: closed (inferred from source dates) · Steering; Steering:column; Steering:linkages

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Additional source detail variants (3)

Steering:column

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Steering:linkages

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

Steering

ODI'S ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED IN JUST 0.2 PERCENT OF THE SUBJECT VEHICLE POPULATION.WHEN THE ANALYSIS IS LIMITED TO SALT-BELT STATES, THE RATE IS STILL WELL BELOW ONE PERCENT OF THE POPULATION (0.4 PERCENT).IN ADDITION, TESTS CONDUCTED BY ODI AND TOYOTA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL AFFECT ON STEERING EFFORTS.ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT INDICATED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS IN THE INITIAL STEERING MANEUVERS AFTER FIRST STARTING A COLD VEHICLE.THE SUBJECT VEHICLES HAVE BEEN IN SERVICE FOR 4 TO 5 YEARS WITH NO CRASHES OR INJURIES ASSOCIATED WITH THE ALLEGED DEFECT.TOYOTA'S TECHNICAL SERVICE BULLETIN PROVIDES ASSISTANCE TO SERVICE TECHNICIANS IN THE EARLY DIAGNOSIS AND REPAIR OF THE ALLEGED DEFECT CONDITION. ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-024 CLOSING REPORT.

EA06020 · Unexpected Closing Of Power Liftgate

Opened Dec 1, 2006 · Closed Jun 25, 2008

Status: closed (inferred from source dates) · Latches/locks/linkages:hatchback/liftgate:lock; Structure:body:hatchback/liftgate; Structure:body:hatchback/liftgate:hinge And Attachments; Structure:body:hatchback/liftgate:support Device/strut

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Additional source detail variants (4)

Latches/locks/linkages:hatchback/liftgate:lock

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate:hinge And Attachments

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate:support Device/strut

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

Structure:body:hatchback/liftgate

ON MAY 30, 2008, TOYOTA INITIATED A SAFETY RECALL TO REPLACE THE LIFTGATE STRUTS IN APPROXIMATELY 196,000 MODEL YEAR 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER LIFTGATES (RECALL 08V-244).THE RECALL WILL PROVIDE THE OPPORTUNITY FOR VEHICLE OWNERS TO OBTAIN NEW STRUTS THAT ARE MORE ROBUST.BASED ON THESE ACTIONS, THE AGENCY HAS DECIDED TO CLOSE THE INVESTIGATION.WHILE TOYOTA HAS NOT MADE A DECISION THAT THE RECALLED VEHICLES CONTAIN A SAFETY-RELATED DEFECT, IN VIEW OF THE RECALL, FURTHER USE OF THE AGENCY'S RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE ANY FINDING BY NHTSA.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ADDITIONAL INFORMATION CAN BE FOUND IN THE ENGINEERING ANALYSIS REPORT.

PE06029 · Unexpected Liftgate Closing

Opened Aug 2, 2006 · Closed Dec 1, 2006

Status: closed (inferred from source dates) · Latches/locks/linkages:hatchback/liftgate:lock; Structure:body:hatchback/liftgate; Structure:body:hatchback/liftgate:hinge And Attachments; Structure:body:hatchback/liftgate:support Device/strut

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Additional source detail variants (4)

Latches/locks/linkages:hatchback/liftgate:lock

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate:hinge And Attachments

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate:support Device/strut

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

Structure:body:hatchback/liftgate

THE LIFTGATE GAS STRUTS FOR THE SUBJECT VEHICLES MAY HAVE DAMAGED GAS SEALS THAT ALLOW THE LIFTGATE TO DROP UNEXPECTEDLY.THE RATES FOR COMPLAINTS, ALLEGED INJURIES AND WARRANTY CLAIMS ARE HIGHER FOR VEHICLES WITH THE POWER LIFTGATE OPTION.THE POWER LIFTGATE MAY AUTOMATICALLY POWER-CLOSE AT THE COMPLETION OF A POWER-OPEN COMMAND WITHOUT INPUT FROM THE OPERATOR.SOME OWNERS ARE CAUGHT UNAWARE OF THE POWER-CLOSE OPERATION WHILE UNDER THE REAR LIFTGATE DOOR.ODI HAS UPGRADED THE INVESTIGATION TO AN ENGINEERING ANALYSIS (EA06-020) AND MODIFIED THE SCOPE TO INCLUDE ONLY THE SUBJECT VEHICLES WITH THE POWER LIFTGATE OPTION.

PE06010 · Tire Pressure Warning System Failure

Opened Feb 27, 2006 · Closed Aug 2, 2006

Status: closed (inferred from source dates) · Tires:pressure Monitoring And Regulating Systems

ODI OPENED PE06-010 BASED ON 12 REPORTS OF ALLEGED TIRE PRESSURE WARNING SYSTEM (TPWS) FAILURE ON THE SUBJECT VEHICLES.ALL REPORTS ALLEGED THAT THE TPWS WARNING LIGHT DID NOT ILLUMINATE ON THE DRIVER INFORMATION PANEL WHEN THE TIRE PRESSURE WAS LOW OR THE TIRE WAS FLAT.IN SOME INCIDENTS, THE CONSUMER REPORTED THAT TPWS LIGHT DID NOT ILLUMINATE WHEN THE TIRE PRESSURE IN 1 TIRE WAS AT 15-20 PSI AND THE OTHER TIRES WERE AT OR NEAR THE RECOMMENDED TIRE PRESSURE.DURING PE06-010, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.AS OF JULY 25, 2006, ODI WAS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A CRASH, AN INJURY, OR A FATALITY IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE A TIRE WAS REPORTED TO HAVE CAUGHT ON FIRE DURING THE INCIDENT.IN BOTH INCIDENTS, FIRE DAMAGE WAS LIMITED TO THE REAR PASSENGER TIRE AND TIRE WELL AND/OR SMOKE DAMAGE TO ITEMS IN THE VEHICLE.ODI'S ANALYSIS SHOWED THE FOLLOWING:(1) THE SUBJECT VEHICLES USE AN INDIRECT TPWS SYSTEM WITH P225/60R17BRIDGESTONE B380 OR DUNLOP SP SPORT 4000 DSST RUN FLAT TIRES(RFTS). (2) THERE IS A LARGE VARIABILITY IN THE PRESSURE AND DRIVING TIME ATWHICH THE TPWS WILL TRIGGER THE TPWS WARNING LIGHT TOILLUMINATE. (3) THE TPWS MAY NOT MAKE AN ACCURATE JUDGMENT UNDER A VARIETY OFROAD OR DRIVING CONDITIONS, INCLUDING IF THE VEHICLE IS DRIVENOVER 62 MPH, THE OUTSIDE TEMPERATURE IS BELOW 32 DEGREESFAHRENHEIT, THE TREAD WEAR IS UNEVEN, THE LOADING IS OVERTHE LIMIT, OR THE PRESSURE OF 2 OR MORE TIRES DROPS AT THE SAMETIME. (SEE TOYOTA'S APRIL 10, 2006 INFORMATION REQUEST RESPONSEFOR MORE DETAILS.) (4) SOME CONSUMERS REPORTED THAT THEIR TIRE PRESSURE WAS BELOW 15PSI OR EVEN AS LOW AS 0 PSI BEFORE THEY REALIZED THAT THEY HAD ATIRE PRESSURE ISSUE AND AS A RESULT HAD TO REPLACE THE TIRE. NOTE: TOYOTA STATES THAT IF THE TIRE PRESSURE DROPS TO BELOW 15PSI, THE TIRE CAN NOT BE REPAIRED. (5) IN APRIL 2006, IN RESPONSE TO REPORTS OF PREMATURE OR UNEVEN TIREWEAR, TOYOTA ISSUED A CUSTOMER SUPPORT PROGRAM TO PROVIDESUPPLEMENTAL TIRE WARRANTY COVERAGE FOR 2004-EARLY 2006 MYSIENNA VEHICLES WITH RFTS. (6) FIELD DATA AND NHTSA TESTING SHOWED THAT THE TPWS ON THE 2004-2005 MY TOYOTA SIENNA 2WD VEHICLES, WHICH USE THE SAME TPWS AS THE SUBJECT VEHICLES, BUT HAVE STANDARD TIRES, PERFORMED BETTERTHAN TPWS ON THE SUBJECT VEHICLES.DUE TO THE FOLLOWING REASONS, ODI HAS DECIDED THAT FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION IS NOT WARRANTED AT THIS TIME: (1) ONLY A VERY SMALL PERCENTAGE OF TPWS AND TIRE RELATED COMPLAINTS AND WARRANTY CLAIMS CITED THAT THE TPWS DID NOT ILLUMINATE ON THE SUBJECT VEHICLE DURING THE INCIDENT.IN THE REMAINING TIRE RELATED INCIDENTS, IT WAS NOT POSSIBLE TO DETERMINE IF THE TPWS CONTRIBUTED TO THE TIRE RELATED FAILURE. (2) ODI IS NOT AWARE OF ANY INCIDENTS THAT WERE REPORTED THATRESULTED IN THE DRIVER LOSING VEHICLE CONTROL. (3) THE FIELD DATA DID NOT ESTABLISH A RELATIONSHIP BETWEEN POORTPWS PERFORMANCE AND TIRE INCIDENTS WITH SAFETY CONSEQUENCESACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

EA05010 · Seatbelt Malfunction

Opened Jun 13, 2005 · Closed Aug 2, 2005

Status: closed (inferred from source dates) · Seat Belts; Seat Belts:rear/other

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.

Additional source detail variants (2)

Seat Belts:rear/other

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.

Seat Belts

THE SHOULDER PORTION OF THE MIDDLE-ROW SEATBELT WEBBING FEEDS THROUGH AN OPENING IN THE SEATBELT BEZEL LOCATED AT THE TOP OF THE SEAT.THE BEZEL ALSO CONTAINS A CLIP THAT COVERS A NARROW SLOT IN THE BEZEL.THE CLIP MAY BECOME DISLODGED FROM USE AND ALLOW THE SEAT BELT TO BECOME STUCK IN THE NARROW SLOT EXPOSED BY THE DISLODGED CLIP. IN ADDITION TO ODI'S 10 CONSUMER COMPLAINTS, TOYOTA'S LETTER RESPONSE TO THE AGENCY IDENTIFIES 40 OTHER CONSUMER AND FIELD REPORTS AND 3,089 WARRANTY REPAIRS THAT REQUIRED THE REPLACEMENT OF THE SEATBELT BEZEL AND/OR CLIP.A STUCK OR JAMMED SEATBELT DOES NOT OFFER PROPER OCCUPANT PROTECTION IN THE EVENT OF A VEHICLE CRASH.TOYOTA HAS NOTIFIED THE AGENCY BY LETTER DATED JULY 19, 2005 (AMENDED IN LETTER DATED JULY 22, 2005), THAT IT WILL RECALL 345,443 MY 2004-2005 7-PASSENGER AND 8-PASSENGER SIENNA VEHICLES BUILT FROM THE START OF PRODUCTION UP TO MAY 18, 2005.TOYOTA DEALERS WILL REPLACE THE SEATBELT BEZEL AND CLIP WITH AN IMPROVED DESIGN ON ALL VEHICLES.VEHICLES PRODUCED BEGINNING MAY 18 ALREADY HAVE THE IMPROVED SEATBELT BEZEL AND CLIP.THIS INVESTIGATION IS CLOSED.