2013 Toyota Prius

I am filing a formal safety complaint regarding a catastrophic brake component failure on my 2013 Toyota Prius, occurring at less than 83,000 miles. The vehicle’s Brake Master Cylinder/Actuator Assembly has suffered an internal hydraulic pressure leak, causing the electric booster pump to run continuously to prevent a total loss of braking assist. This is a well-documented manufacturing defect that directly compromises passenger safety, drastically increases stopping distances, and threatens a complete loss of power assist while driving. Toyota explicitly acknowledged this inherent design flaw through its Customer Support Program (ZJB). However, they limited coverage to a strict 10-year expiration date from the first date of use. Because my vehicle has exceptionally low mileage and was driven gently, the component took longer to degrade, causing it to fail just outside Toyota's arbitrary time limit. Limiting safety coverage based on time rather than mileage penalizes owners of low-mileage vehicles for an engineered factory defect.

On June 20, 2026 while driving the Toyota Prius I experienced a sudden brake failure. Initially I thought I might have pressed the accelerator instead of the brake. But then pressing the brake I found the car did not stop and the ABS brake, brake lights, and other lights lit up on the dash board. The car had only 61,150 on the odometer. I called on Toyota for their warranty coverage but they declined saying that the vehicle is no longer covered. This brake failure should have been under Recall. AAA auto service has pulled C1391 vehicle code - requiring removing and replacing brake booster pump assembly with master cylinder, etc.

There have been several reports of this matter and a ton of recalls due to the Brake Booster issues with all Prius makes and models from 2010 on. The recall was issued and ended before I purchased this vehicle and never fixed. The brake booster has recently began having trouble in my vehicle. I purchased it in February of 2024, the recalls all show they quit honoring them in 2023.

Brake pedal is going all the way to the floor the car barely stops. The ABS and brake lights show up on the dashboard and won't go away; when I used a diagnostic scanner to find the problem, three malfunction codes involving the brake system showed up. This has been going on for five days now, and I am going to take it to the manufacturer for further inspection.

Actuator needs replacing, currently at 127k miles and displaying traction control, brake and ABS warning lights. The repair will be a few thousand dollars, the cars market value is only around $6k. This is a known Toyota defect for this generation of Prius but Toyota hasn’t recalled these vehicles. I think Toyota should have to pay. The vehicle is out of warranty at 127k miles and it’s a 2013

Year/Make/Model: 2013 Toyota Prius • Component: Brake Booster Assembly with Master Cylinder (Part #47070-47060) Description of the Defect: After approximately 30–40 minutes of driving, my dashboard illuminates with the Brake, ABS, and VSC warning lights simultaneously. The brake pedal becomes inconsistent and requires significantly more effort to stop the vehicle. This is a known internal fluid leak within the brake booster assembly that causes the accumulator pump to run continuously and ultimately reduces braking performance — a direct safety hazard. Why This Requires Federal Attention: This is not an isolated incident. Hundreds of 2013 Prius owners have reported identical symptoms, with associated diagnostic trouble codes C1391, C1252, C1256, and C1253. Toyota acknowledged this defect by issuing Technical Service Bulletin TSB-0089-20 and a Customer Support Program (ZJB) providing limited extended warranty coverage. However, that program was not well publicized . I was never informed as a vehicle owner . And it has now expired, leaving thousands of owners with a dangerous defect and repair bills costing thousands . A safety defect of this magnitude — one that can result in sudden, significant loss of braking ability — should not have an expiration date on its remedy. Toyota has not issued a mandatory recall, and owners continue to unknowingly drive vehicles with compromised brake systems. Requested Action: I respectfully urge NHTSA to: 1.Open a formal investigation into this defect across all affected 2013–2015 Toyota Prius model years 2.Require Toyota to issue a mandatory safety recall 3.Compel Toyota to cover repair costs for all affected owners regardless of mileage or age of vehicle

THE ABS brake system is now making a noise that is directly related to the failure of the brake pump booster and associated parts. I only know about this as I was able to look up other people that have heard a noise coming from it and I was able to directly compare my sound to video recordings of other priuses that make that noise just before the system fully fails. Mine has not yet completely failed and there are no warning lights yet, nor are there any "recalls" out for my VIN number. My car is also outside of the 10 year "extension" that toyota issued for he part, but is well under the 150,000 mile marker that toyota chose. It's at around 113,000 miles currently. I listed the date of the incident as the first date that I began hearing this noise. Please help.