NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes complaints
32 reportsClear category filterMileage unknown · Apr 10, 2014
Service Brakes
AFTER READING OTHER BRAKE COMPLAINTS I'M REALIZING THAT I HAVE HAD THE SAME PROBLEM SINCE I'VE HAD THE CAR. ANY BIT OF PRECIPITATION CAUSES THE BRAKES TO LOCK WHEN BARELY PRESSING THEM TO SLOW DOWN (NOT STOP). IT HAPPENS AT JUST A FEW MPH OR HIGHER. THEY LOCK TO THE POINT THAT THE CAR JERKS TO A STOP AT SLOW SPEEDS AND SLIDES SE…
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AFTER READING OTHER BRAKE COMPLAINTS I'M REALIZING THAT I HAVE HAD THE SAME PROBLEM SINCE I'VE HAD THE CAR. ANY BIT OF PRECIPITATION CAUSES THE BRAKES TO LOCK WHEN BARELY PRESSING THEM TO SLOW DOWN (NOT STOP). IT HAPPENS AT JUST A FEW MPH OR HIGHER. THEY LOCK TO THE POINT THAT THE CAR JERKS TO A STOP AT SLOW SPEEDS AND SLIDES SEVERAL CAR LENGTHS AT HIGHER SPEEDS. I HAVE LEARNED TO PUMP MY BRAKES BEFORE PLACING THE CAR IN DRIVE. *TR
NHTSA ODI #10579064
23,000 miles · Apr 9, 2014
Service BrakesSteeringCrashInjury
TL* THE CONTACT OWNS A 2009 TOYOTA COROLLA. THE CONTACT WAS DRIVING 40 MPH OVER A BRIDGE WHEN ANOTHER VEHICLE VEERED EXTREMELY CLOSE TO THE CONTACT'S VEHICLE. THE CONTACT CRASHED INTO THE VEHICLE AND THE VEHICLE THEN ABNORMALLY ACCELERATED. THE CONTACT ABRUPTLY APPLIED THE BRAKES HOWEVER, THEY WERE UNRESPONSIVE AND THE POWER S…
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TL* THE CONTACT OWNS A 2009 TOYOTA COROLLA. THE CONTACT WAS DRIVING 40 MPH OVER A BRIDGE WHEN ANOTHER VEHICLE VEERED EXTREMELY CLOSE TO THE CONTACT'S VEHICLE. THE CONTACT CRASHED INTO THE VEHICLE AND THE VEHICLE THEN ABNORMALLY ACCELERATED. THE CONTACT ABRUPTLY APPLIED THE BRAKES HOWEVER, THEY WERE UNRESPONSIVE AND THE POWER STEERING ASSIST THEN SUDDENLY FAILED. THE FAILURE CAUSED THE CONTACT TO LOSE CONTROL OF THE VEHICLE AND SPIN UNCONTROLLABLY UNTIL THE VEHICLE FLIPPED TWICE AND CAME TO A HALT. THE VEHICLE WAS EXTREMELY CLOSE TO FALLING OFF THE EDGE OF THE BRIDGE. THE CONTACT SUSTAINED SEVERE BRUISING TO THE CHEST AND A FRACTURED LEFT HIP. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS DESTROYED. THE VEHICLE WAS INSPECTED BY THE CONTACT'S INSURANCE COMPANY BUT THEY WERE UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURE WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 23,000.
NHTSA ODI #10578632
34,650 miles · Mar 19, 2014
Service Brakes
FIRST INCIDENT OCCURRED ON SAME DAY THE VEHICLE WAS PURCHASED. THIS WRITER NOTICED THAT WHEN COMING TO A STOP THE BRAKE WOULD OCCASIONALLY MAKE A GRINDING SOUND, BUT NOT THE SAME SOUND AS WORN BRAKES OR ROTORS; THE SOUND WAS AS IF IT STRUGGLED TO STOP SLIGHTLY. EVERY DAY FROM THE DATE OF PURCHASE IF THERE WAS EVEN A SLIGHT BIT…
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FIRST INCIDENT OCCURRED ON SAME DAY THE VEHICLE WAS PURCHASED. THIS WRITER NOTICED THAT WHEN COMING TO A STOP THE BRAKE WOULD OCCASIONALLY MAKE A GRINDING SOUND, BUT NOT THE SAME SOUND AS WORN BRAKES OR ROTORS; THE SOUND WAS AS IF IT STRUGGLED TO STOP SLIGHTLY. EVERY DAY FROM THE DATE OF PURCHASE IF THERE WAS EVEN A SLIGHT BIT OF PRECIPITATION, WHEN THIS WRITER WOULD PRESS DOWN THE BRAKE, THE BRAKE WOULD GO ON AND OFF VERY QUICKLY AS IF THE ABS WAS KICKING IN UNNECESSARILY. THIS OCCURRED AT ALL SPEEDS, RANGING FROM 5 MPH AND UP. FOR INSTANCE, ON ONE OCCASION, WHILE WRITER WAS DRIVING CAREFULLY IN THE SNOW AT 8 - 10 MPH WITH ONLY AN INCH ON THE GROUND, WRITER WAS BEHIND ANOTHER VEHICLE BY APPROXIMATELY 3 CAR LENGTHS AND COMING TO A STOP SIGN. WRITER BEGAN BRAKING AND THE BRAKES WENT ON AND OFF QUICKLY AND GRINDED A BIT. DUE TO THIS, THE VEHICLE SLID ALL THREE CAR LENGTHS AND WAS WITHIN AN INCH OF HITTING THE VEHICLE IN FRONT. THIS WRITER LEARNED ABOUT THE RECALLS TODAY, AND IS CONTACTING DEALERSHIP TOMORROW TO SEE IF THEY WILL TAKE CARE OF THE ISSUE. *TR
NHTSA ODI #10573601
25,975 miles · Mar 19, 2014
Electrical SystemEngine And Engine CoolingService Brakes
I BOUGHT THIS CAR USED WITH 18,000 MILES ON IT IN JULY OF 2010. AND I HAVE ALL SERVICE DONE AT A TOYOTA DEALER. AT 25,975 MILES, REPLACED THE FRONT BRAKES, MACHINED ROTORS, BRAKE FLUID FLUSH, CLEANED AND ADJUSTED REAR BRAKES(1/28/12). (BRAKE PEDAL FELT SOFT). AT 37,966 MILES , REPLACED THE FRONT BRAKES AGAIN(12/21/12). PADS …
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I BOUGHT THIS CAR USED WITH 18,000 MILES ON IT IN JULY OF 2010. AND I HAVE ALL SERVICE DONE AT A TOYOTA DEALER. AT 25,975 MILES, REPLACED THE FRONT BRAKES, MACHINED ROTORS, BRAKE FLUID FLUSH, CLEANED AND ADJUSTED REAR BRAKES(1/28/12). (BRAKE PEDAL FELT SOFT). AT 37,966 MILES , REPLACED THE FRONT BRAKES AGAIN(12/21/12). PADS LASTED 11,991 MILES! AT 55,662 MILES, REPLACED THE FRONT BRAKES, MACHINED ROTORS AGAIN(2/20/2014). PADS LASTED 17,696 MILES! SINCE I DO MAINLY HIGHWAY DRIVING, I FEEL THAT THERE IS A DEFECT ASSOCIATED WITH THE FRONT BRAKE ABNORMAL WEAR. ALSO, AT 50,548 REPLACED #2 STEERING SHAFT ASSEMBLY. AT, 50,691 REPLACED ALTERNATOR. AT 55,662 REPLACED WATER PUMP, COOLANT AND DRIVE BELT. *TR
NHTSA ODI #10573336
93,189 miles · Nov 6, 2013
Air BagsService BrakesVehicle Speed ControlCrash
MY DAUGHTER WAS DRIVING WEST BOUND ON I20 BETWEEN EXIT 189 AND 190 ON 11/1 WHEN THE CAR ACCELERATED AND HYDROPLANE. MY DAUGHTER WAS GIVEN PERMISSION TO USE MY CAR ON THIS DATE, THE CONDITION WAS RAINY AND LOW VISIBILITY. SHE TOOK FEET OFF GAS AND PROCEEDED TO BRAKE WHEN THE CAR ACCELERATED. AS SHE PUT HER FEET ON BRAKES SHE L…
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MY DAUGHTER WAS DRIVING WEST BOUND ON I20 BETWEEN EXIT 189 AND 190 ON 11/1 WHEN THE CAR ACCELERATED AND HYDROPLANE. MY DAUGHTER WAS GIVEN PERMISSION TO USE MY CAR ON THIS DATE, THE CONDITION WAS RAINY AND LOW VISIBILITY. SHE TOOK FEET OFF GAS AND PROCEEDED TO BRAKE WHEN THE CAR ACCELERATED. AS SHE PUT HER FEET ON BRAKES SHE LOST CONTROL AND CRASH IN GUARD RAIL. IN THE MEANTIME I HAVE CHECKED THE DATA BASE AND THERE ARE TWO RECALLS ON THIS VEHICLE. ONE INVOLVED ACCELERATION. THE DEALER SHOULD HAVE HAD THESE RECALLS DONE BEFORE THE CAR WAS SOLD WHICH COULD HAVE HELPED TO PREVENT THE ACCELERATION. SOMEONE SHOULD BE HELD LIABLE OTHER THAN THE CONSUMER FOR THIS MISHAP. I NEED TO KNOW WHAT IS THE NEXT STEP AS A CONSUMER. ALSO THE AIR BAG DID NOT DISENGAGED. I CALLED THE DEALERSHIP AND SPOKE WITH [XXX] ON 11/6 WHO CONFIRMED THAT THERE ARE STILL TWO RECALLS ON THIS CAR AND SHE ASKED WHEN DID I WANT TO BRING THE VEHICLE IN. WHY WAS THIS NOT DONE BEFORE PURCHASE. I ALSO SPENT $2800 ON AN EXTENDED POWERTRAIN WARRANTY THROUGH THE DEALERSHIP. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10551139
61,794 miles · Oct 8, 2013
Service Brakes
SEVERAL TIMES WHILE DRIVING MY CAR ONE DAY THE ABS KICKED EVERY TIME I WOULD APPLY THE BRAKES. THERE WAS NO SNOW OR RAIN ON THE ROAD. IT FELT AS IF I WASN'T GOING TO STOP, WHICH IS VERY SCARY WITH A 4 MONTH OLD BABY AND 4 YEAR OLD IN THE CAR! I TOOK IT INTO THE SHOP RIGHT AWAY. THE SHOP LOOKED AT IT AND IMMEDIATELY CALLED T…
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SEVERAL TIMES WHILE DRIVING MY CAR ONE DAY THE ABS KICKED EVERY TIME I WOULD APPLY THE BRAKES. THERE WAS NO SNOW OR RAIN ON THE ROAD. IT FELT AS IF I WASN'T GOING TO STOP, WHICH IS VERY SCARY WITH A 4 MONTH OLD BABY AND 4 YEAR OLD IN THE CAR! I TOOK IT INTO THE SHOP RIGHT AWAY. THE SHOP LOOKED AT IT AND IMMEDIATELY CALLED TOYOTA TO SEE IF THERE WAS A RECALL FILED YET ON THIS. HE SAW ANOTHER CAR THIS YEAR WITH EXACTLY THE SAME PROBLEM. HE SAID THE SENSORS HAVE BEEN CONTAMINATED. HE FOUND CORROSION IN THE CONNECTIONS OF BOTH REAR WHEEL SPEED SENSORS. WHICH WOULD REQUIRE REPLACEMENT OF BOTH WHEEL BEARING/SENSOR ASSY'S AND CONNECTORS TO GET THE SYSTEM FUNCTIONING AGAIN. MY REPAIR MAN SAID I COULD HAVE ENDED UP GOING RIGHT THROUGH A LIGHT OR STOP SIGN. *TR
NHTSA ODI #10547241
Mileage unknown · Sep 21, 2013
EngineService BrakesSteering
WHEN SLOWING DOWN FROM 65 MPH THE WHOLE CAR SHAKES OUT OF CONTROLL. THIS DOES NOT HAPPEN EVERY TIME BUT PRETTY CONSISTENT NOW MY CHECK ENGINE AND TRACTION CONTROLL LIGHT STAYS LIT WHILE THE ESC LIGHT BLINKS. THIS HAS HAPPENED NOW THREE TIMES OVER PAST 6 MONTHS.
NHTSA ODI #10544795
60,000 miles · Aug 31, 2013
Service BrakesCrash
ON JAN. 6TH, WE HIT A DEER ABOUT 10 MILES FROM HOME, AND THROUGH OUR INSURANCE HAD THE CAR TAKEN TO A LOCAL BODY SHOP WHERE IT WAS FIXED. REPAIRS WERE MADE AND A FEW MONTHS LATER THE ABS & BRAKE LIGHT ILLUMINATED AND WOULDN'T TURN OFF. WE CONTACTED THE INSURANCE AND THEY TOLD US TO TAKE THE VEHICLE BACK TO THE BODY SHOP, WHERE T…
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ON JAN. 6TH, WE HIT A DEER ABOUT 10 MILES FROM HOME, AND THROUGH OUR INSURANCE HAD THE CAR TAKEN TO A LOCAL BODY SHOP WHERE IT WAS FIXED. REPAIRS WERE MADE AND A FEW MONTHS LATER THE ABS & BRAKE LIGHT ILLUMINATED AND WOULDN'T TURN OFF. WE CONTACTED THE INSURANCE AND THEY TOLD US TO TAKE THE VEHICLE BACK TO THE BODY SHOP, WHERE THEY WOULD SEND TO TOYOTA FOR REPAIRS. TOYOTA INFORMED US THAT THE ABS ACTUATOR WAS BAD AND NEEDED TO BE REPLACED. FOR INSURANCE PURPOSES, THE BODY SHOP ORDERED A USED LKQ ABS ACTUATOR. TWO PARTS WERE ORDERED, THE FIRST ONE BEING INCORRECT, AND WAS INSTALLED AND WE PICKED UP THE CAR. A FEW MONTHS LATER, TO AVOID BEING IN A CAR ACCIDENT, I SLAMMED ON THE BRAKES AND NOTICED THE CAR PULLED HARSHLY TO THE LEFT. I THOUGHT NOTHING OF IT UNTIL MY SPOUSE HAD SLAMMED ON THE BRAKES TO AVOID A CAR PULLING OUT IN FRONT OF HER, THE CAR LOCKED UP, THEN STARTED TO SKID TO THE LEFT ALMOST CAUSING HER TO CRASH INTO THE VEHICLE SHE WAS TRYING TO AVOID. WE TOOK THE VEHICLE TO TOYOTA TO ASSESS THE PROBLEM, AGAIN, IT WAS THE ACTUATOR. ANOTHER LKQ USED ACTUATOR WAS PURCHASED AS PER OUR INSURANCE GMAC, AND IT WAS THE INCORRECT PART. THE CORRECT PART WAS ORDERED THE 2ND AND 3RD TIME, BUT BOTH WERE DAMAGED AND UNUSABLE. GMAC FINALLY ALLOWED THE BODY SHOP TO ORDER A NEW PART VIA TOYOTA. THIS IS THE 6TH ACTUATOR THAT WAS INSTALLED AND WE PICKED UP OUR CAR ON AUG. 30TH 2013. THE NEXT DAY, I DECIDED TO SLAM ON THE BRAKES TO TEST IF THEY WERE WORKING ACCORDINGLY, AND WAS SURPRISED TO DISCOVER THAT THEY PULL EXTREMELY HARD TO THE LEFT. I DON'T FEEL SAFE DRIVING THE VEHICLE AND REALLY HOPE THAT THE PROBLEM CAN BE CORRECTED. IF THE BODY SHOP AND TOYOTA HAD REALIZED THE EXTENT OF THE REPAIRS FROM THE BEGINNING, THE VEHICLE WOULD'VE BEEN CONSIDERED TOTALED, THE CAR IS WORTH APPROX. $10,000. THE TOTAL OF ALL REPAIRS DONE SO FAR TO-DATE SINCE THE ACCIDENT ARE APPROX. $9500. *JS
NHTSA ODI #10538237
43,000 miles · Mar 7, 2013
Service BrakesCrash
TL* THE CONTACT OWNS 2009 TOYOTA COROLLA. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE DRIVER DEPRESSED THE BRAKE PEDAL AND THE VEHICLE ERRONEOUSLY ACCELERATED THEN CRASHED INTO A PARKED VEHICLE. THERE WERE NO INJURIES. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WA…
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TL* THE CONTACT OWNS 2009 TOYOTA COROLLA. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE DRIVER DEPRESSED THE BRAKE PEDAL AND THE VEHICLE ERRONEOUSLY ACCELERATED THEN CRASHED INTO A PARKED VEHICLE. THERE WERE NO INJURIES. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 43,000. UPDATED 04/03/13*LJ THE CONSUMER STATED SHE WAS TRAVELING EAST AT 25 MPH. AS SHE TURNED INTO HER CUL-DE-SAC THERE WERE TWO PARKED CARS ON THE SIDE OF THE ROAD FACING EACH OTHER. SHE MOVED TO THE LEFT TO AVOID THEM . AS SHE APPLIED THE BRAKE TO REDUCE HER SPEED, AS SHE WAS NEAR HER TURN, THERE WAS A SUDDEN JERK IN THE STEERING WHEEL, QUICKLY PULLING THE VEHICLE TO THE RIGHT INTO THE LEFT REAR OF THE FIRST PARKED CAR. SHE HAD NO CONTROL OVER THE VEHICLE. IT THEN MOVED SLIGHTLY AWAY FROM THE FIRST VEHICLE AND THEN THE VEHICLE WENT IN THE DIRECTION OF THE SECOND CAR. THE CONSUMER THEN HIT THE OTHER VEHICLE. THE CONSUMERS RIGHT TIRE BLEW OUT AND THE RIM AND WHEEL WERE IN THE EXTREME RIGHT POSITION THAT APPEARED GREATER THAN THE WHEEL WOULD MOVE.
NHTSA ODI #10501947
70,000 miles · Feb 6, 2013
Service Brakes
ABS AND BRAKE LIGHT TURNED ON TOGETHER. THIS IS TURNING OUT TO BE A VERY COMMON ISSUE WHICH IS DUE TO THE CORROSION OF THE SENSORS ON THE RARE WHEELS. WITH ABS LIGHT TURNED ON, THE VEHICLE IS INCAPABLE OF APPLYING ABS WHEN REQUIRED DURING BRAKE, CREATING A HIGH SAFETY CONCERN. *TR
NHTSA ODI #10496658
Official recalls
13Oct 17, 2019
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.
Additional source detail variants (2)
Air Bags:frontal:passenger Side:inflator Module
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.
Air Bags:frontal:driver Side:inflator Module
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.
Jan 9, 2018
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2013 Scion xB, Toyota Corolla, Corolla Matrix, Sienna, 4Runner, Lexus IS250, IS350, IS250C, IS350C, IS-F, and GX460 vehicles sold, ever registered, in the states of AL, CA, FL, GA, HI, LA, MS, SC, TX, PR, AS, GU, the MP (Saipan), and the U.S. VI or "Zone A." Toyota is also recalling certain 2010 Scion xB, Toyota Corolla, Corolla Matrix, Yaris, 4Runner, Lexus IS250, IS350, IS250C, IS350C, ES350, IS-F, GX460, and Pontiac Vibe vehicles sold, ever registered, in the states of AZ, AR, DE, DC, IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV or "Zone B." Toyota is also recalling certain 2009 Scion xB, Toyota Corolla, Corolla Matrix, Yaris, Lexus IS250, IS350, ES350, IS-F, and Pontiac Vibe vehicles ever registered in the states of AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY or "Zone C." These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Toyota will notify the Toyota, Scion and Lexus owners. General Motors will contact the Pontiac owners. Depending on the vehicle model, dealers will replace the front passenger air bag inflator, or replace the air bag assembly. The recall began on January 29, 2018. Owners may contact Toyota customer service at 1-800-331-4331, or Pontiac customer service at 1-800-762-2737. Toyota's numbers for this recall are "Zone A" Toyota: G0P, Lexus: GLG; "Zone B" Toyota: G0R, Lexus GLH; "Zone C" Toyota: H0A, and Lexus: HLA.
Jan 9, 2017
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2012 Toyota 4Runner, Corolla, Corolla Matrix, Sienna, Yaris, Scion xB, Lexus ES350, GX460, IS-F, IS250, IS350, IS250C, IS350C, and Lexus LFA vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Toyota is recalling certain 2009 Toyota Corolla, Corolla Matrix, Yaris, Yaris HB, Scion xB, Pontiac Vibe, Lexus, ES350, IS250, IS350, and IS-F vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Toyota is recalling certain 2006-2008 Lexus IS250 and IS350, 2007-2008 Lexus ES350, Toyota Yaris, Yaris HB, and 2008 Lexus IS-F and Scion xB vehicles originally sold, or ever registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Toyota will notify the Toyota, Scion and Lexus owners. General Motors will contact the Pontiac owners. Depending on the model, dealers will replace the passenger frontal air bag inflator or the air bag assembly, free of charge. The recall began on February 1, 2017. Owners may contact Toyota customer service at 1-800-331-4331, or Pontiac customer service at 1-800-762-2737. Toyota's numbers for final remedy for this campaign are G0P (Toyota Zone A), G0R (Toyota Zone B), H0A (Toyota Zone C), GLG (Lexus Zone A), GLH (Lexus Zone B) and HLA (Lexus Zone C).
Jun 2, 2016
Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
Consequence & remedy
Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.
May 23, 2016
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2011 Scion xB and Lexus IS F, 2009-2011 Toyota Corolla and Corolla Matrix, 2006-2011 Toyota Yaris, Lexus IS250 and Lexus IS350, 2010-2011 Toyota 4Runner, Lexus IS250C, Lexus IS350C and Lexus GX460, 2011 Sienna, 2007-2011 Lexus ES350, and 2009-2010 Pontiac Vibe vehicles, originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Toyota is recalling certain model year 2008 Scion xB and Lexus IS F, 2007-2008 Toyota Yaris, 2006-2008 Lexus IS250 and Lexus IS350 and 2007-2008 Lexus ES350 vehicles, originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Vehicles of these model years and models that were not originally sold or ever registered in either Zones A or B are not subject to this safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence & remedy
Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy: Toyota will notify the Toyota and Lexus owners. General Motors will contact the Pontiac owners. Depending on the model, dealers will replace the passenger frontal air bag inflator or the air bag assembly, free of charge. The recall began on December 6, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for interim notification for this campaign are G1P (Toyota Zone A), G1R (Toyota Zone B), G2G (Lexus Zone A), and G2H (Lexus Zone B). Toyota's numbers for final remedy for this campaign are G0P (Toyota Zone A), G0R (Toyota Zone B), GLG (Lexus Zone A), and GLH (Lexus Zone B).
Oct 22, 2015
Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.
Consequence & remedy
Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.
Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.
Apr 9, 2014
Toyota is recalling certain model year 2006-2008 RAV4, 2006-2010 Yaris, 2008-2010 Highlander, and 2009-2010 Tacoma, Corolla, Corolla Matrix and General Motors Pontiac Vibe vehicles. In the affected vehicles, the steering column assembly contains electrical connections to the driver's airbag module housed in a spiral cable assembly, which includes a Flexible Flat Cable (FFC). Due to the shape and location of the FFC's retainer, the FFC could become damaged when the steering wheel is turned.
Consequence & remedy
Consequence: If the FFC is damaged, connectivity to the driver's air bag module could be lost and the air bag deactivated. The failure of the driver's air bag to deploy in the event of a crash that typically necessitates deployment increases the risk of injury to the driver.
Remedy: Toyota will notify the Toyota vehicle owners, and General Motors will notify the Pontiac Vibe owners. Toyota sent owners an interim notification letter in May 2014 to advise owners of the recall. Toyota will mail owners a second letter when remedy parts are available. General Motors sent Pontiac Vibe owners an Interim letter on June 20, 2014 notifying them that parts are currently unavailable. General Motors sent notices to the Pontiac Vibe owners on September 15, 2014, that a remedy is available. The recall began on October 27, 2014. Owners may contact Toyota at 1-800-331-4331. Owners may contact General Motors at 1-800-762-2737.
Oct 10, 2012
Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.
Consequence & remedy
Consequence: If the switch overheats, it may melt, possibly resulting in a fire.
Remedy: Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.
Feb 3, 2010
GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.
Feb 3, 2010
SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence & remedy
Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.
Jan 27, 2010
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008-2010 HIGHLANDER, MODEL YEAR 2009-2010 COROLLA, VENZA AND MATRIX PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT. THIS RECALL IS AN EXPANSION OF A CAMPAIGN OF 3.8 MILLION OTHER TOYOTA VEHICLES ANNOUNCED IN 2009 FOR THE SAME ISSUE (SEE 09V-388).
Consequence & remedy
Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.
Remedy: TOYOTA WILL MODIFY OR REPLACE THE ACCELERATOR PEDALS ON THE SUBJECT VEHICLES. FLOOR SURFACE MODIFICATIONS ARE ALSO BEING CONSIDERED AND WILL BE INCLUDED FOR ANY MODEL FOR WHICH IT IS DEEMED APPROPRIATE. INITIALLY, DEALERS WILL BE INSTRUCTED ON HOW TO RESHAPE THE ACCELERATOR PEDAL FOR THE REPAIR. AS REPLACEMENT PARTS WITH THE SAME SHAPE AS THE MODIFIED PEDAL BECOME AVAILABLE, THEY WILL BE MADE AVAILABLE TO THE DEALERS FOR THE REPAIR. CUSTOMERS WHO HAVE HAD THE PEDAL RESHAPE REMEDY COMPLETED WILL HAVE THE OPPORTUNITY TO RECEIVE A NEW PEDAL IF THEY DESIRE, AFTER REPLACEMENT PEDALS BECOME AVAILABLE. IN ADDITION, TOYOTA WILL REPLACE ANY TOYOTA ALL-WEATHER FLOOR MAT IN A SUBJECT VEHICLE WITH A NEWLY DESIGNED MAT, FREE OF CHARGE. FOR THOSE CUSTOMERS WHO HAVE THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT BUT DO NOT NEED OR WANT THE NEWLY DESIGNED ALL-WEATHER FLOOR MAT, TOYOTA WILL RECOVER THE PREVIOUS DESIGN ALL-WEATHER FLOOR MAT AND REIMBURSE ITS PRICE. THE SAFETY RECALL BEGAN MARCH 30, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Jan 21, 2010
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 AVALON, MODEL YEAR 2007-2010 CAMRY, MODEL YEAR 2009-2010 COROLLA, COROLLA MATRIX, RAV4, MODEL YEAR 2010 HIGHLANDER, MODEL YEAR 2008-2010 SEQUOIA, AND MODEL YEAR 2007-2010 TUNDRA VEHICLES. DUE TO THE MANNER IN WHICH THE FRICTION LEVER INTERACTS WITH THE SLIDING SURFACE OF THE ACCELERATOR PEDAL INSIDE THE PEDAL SENSOR ASSEMBLY, THE SLIDING SURFACE OF THE LEVER MAY BECOME SMOOTH DURING VEHICLE OPERATION. IN THIS CONDITION, IF CONDENSATION OCCURS ON THE SURFACE, AS MAY OCCUR FROM HEATER OPERATION (WITHOUT A/C) WHEN THE PEDAL ASSEMBLY IS COLD, THE FRICTION WHEN THE ACCELERATOR PEDAL IS OPERATED MAY INCREASE, WHICH MAY RESULT IN THE ACCELERATOR PEDAL BECOMING HARDER TO DEPRESS, SLOWER TO RETURN, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION.
Consequence & remedy
Consequence: THE ACCELERATOR PEDAL MAY BECOME HARD TO DEPRESS, SLOW TO RETURN TO IDLE, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL A REINFORCEMENT BAR IN THE ACCELERATOR PEDAL WHICH WILL ALLOW THE PEDAL TO OPERATE SMOOTHLY. GM WILL NOTIFY OWNERS FOR THE PONTIAC VIBE PLEASE SEE 10V-018. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON FEBRUARY 5, 2010 AND WILL BE COMPLETED ON MARCH 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Aug 27, 2009
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008-2009 SCION XD AND MY 2009-2010 COROLLA, AND COROLLA MATRIX VEHICLES EQUIPPED WITH 1.8L ENGINE AND ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, COLORADO, IDAHO, ILLINOIS, IOWA, KANSAS, MAINE, MICHIGAN, MINNESOTA, MONTANA, NEBRASKA, NEVADA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. WHEN DRIVING UNDER CERTAIN UNIQUE CONDITIONS IN EXTREMELY LOW AMBIENT TEMPERATURES, THE INTAKE MANIFOLD SUCTION PORT FOR THE BRAKE VACUUM CAN BECOME BLOCKED DUE TO THE FREEZING OF CONDENSATION RESULTING FROM POSITIVE CRANKCASE VENTILATION.
Consequence & remedy
Consequence: THIS COULD LEAD TO AN INCREASE IN VEHICLE STOPPING DISTANCE AND A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEWLY DESIGNED INTAKE AIR CONNECTOR WHICH WILL RELOCATE THE BRAKE SYSTEM VACUUM PORT. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 21, 2009. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
DP14003 · Low-speed Surging
Opened Sep 19, 2014 · Closed Apr 29, 2015
Status: closed (inferred from source dates) · Vehicle Speed Control
The Agency received a petition on September 11, 2014 requesting an investigation into, low-speed surging in the 2006-2010 Toyota Corolla [vehicles] with ETCS-i, in which the brakes fail to stop the vehicle in time to prevent a crash.NHTSA conducted a technical review of the material cited and provided by the petitioner, material Toyota submitted in response to a NHTSA formal request, interviews with complainants and manufacturer representatives, as well as the results of testing of the complaint vehicle.Taking into account the allocation of agency resources, agency priorities, and the likelihood that an additional investigation would result in a finding that a defect related to motor vehicle safety exists, NHTSA has concluded that further investigation of the issues raised by the petition is not warranted.The agency accordingly has denied the petition.The official petition denial, as published in the Federal Register, is available in the document file for this defect petition, as well as copies of reference material related to the denial.Regarding the VOQs associated with the closing of this investigation, the scope as defined by the petitioner is MY 2006 through 2010 Toyota Corollas.Of the 163 VOQs submitted by the petitioner, 149 are within that specific population (11 of the 163 were outside the model and model year scope of investigation as defined by the petitioner and 3 VOQs were submitted by owners from foreign countries) and 6 of the 163 are duplicate submissions.Therefore, there are 143 unique vehicles vins are within the specific population.Of the 143 only 105 fit the alleged defect category as defined by the petitioner.The single complaint and crash noted in the Failure Report above is the petitioner's VOQ.The 143 VOQs are: 10165337, 10166526, 10209540, 10216514, 10256808 (duplicate with 10266580 and 10335955), 10272505, 10293497, 10293688, 10294727, 10297407, 10298012, 10302217, 10302877, 10303106, 10303469, 10303730, 10304192, 10305748, 10305845, 10306012, 10306480, 10307953, 10310973, 10311137, 10311176, 10311185, 10311756, 10312246, 10312272 (duplicate with 10343088), 10312771, 10313972, 10314880, 10315240, 10315442, 10315836, 10315927, 10316192, 10316627, 10316643, 10316800, 10316952, 10317128, 10317598, 10317725, 10317804, 10317894, 10317972, 10317978, 10318562, 10319589, 10320693, 10320720, 10322163, 10322213, 10322333, 10322415, 10324355, 10325755, 10326481, 10327623, 10328492, 10328519, 10329537, 10330026 (duplicate with 10356866), 10330952, 10332679, 10334005 (duplicate with 10340570 and 10547602), 10334028, 10334628, 10334936, 10336649, 10339772, 10339969, 10341515, 10342670, 10342932, 10343174, 10344874, 10345714, 10348120, 10350342, 10351112, 10352668, 10352691, 10353587, 10358767, 10359645, 10360875, 10360905, 10361254, 10363529, 10363685, 10363866, 10364127, 10366100, 10366413, 10369073, 10369494, 10371991, 10376535, 10376721, 10377193, 10379320, 10380210, 10381365, 10381849, 10382018, 10392618, 10396747, 10402827, 10412382, 10433860, 10437011, 10437801, 10450183, 10461118, 10479582, 10482133, 10489344, 10494568, 10496026, 10499932, 10520195, 10521013, 10523677, 10534094, 10537426, 10543949, 10549101, 10551478, 10552563, 10558153, 10562577, 10564980, 10566370, 10572873, 10578871, 10579722, 10587140, 10597296, 10621449, and 10637908 (which is the petitioner's VOQ and not one of the 163 submitted with the petition).The three VOQs that were submitted from foreign countries: 10303105, 10303749, and 10308974. The eleven VOQs that are out of the specified population by model or model year: 10447756, 10453401, 10490200, 10507434, 10521377, 10563214, 10563585, 10575230, 10583796, 10584534,
PE10008 · Steering Wander Or Drift
Opened Feb 18, 2010 · Closed May 4, 2011
Status: closed (inferred from source dates) · Steering
On February 18, 2010, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE10-008 to investigate complaints of steering wander or drift in model year (MY) 2009 and 2010 Toyota Corolla and Matrix vehicles.The complaint descriptions indicated dissatisfaction with the on-center steering feel in the subject vehicles. Some drivers (~25%) related the feel to driving in a strong crosswind and others indicated that the effort and attention required to maintain heading increased driver fatigue on long trips.These complaints all relate to the system operating as designed and do not involve failure of any steering system components.The subject vehicles are equipped with an electronic power steering system that was introduced in the MY 2009 vehicles.The power assist, including on-center steering feel, is controlled electronically and is part of the system calibration.Toyota responded to steering feel concerns from some customers by issuing a technical service bulletin (TSB-0140-10 STEERING ON-CENTER FEEL) that released an optional EPS electronic control unit that has a re-calibrated on-center feel.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency will continue to monitor complaints and other information relating to the alleged defect in the subject vehicles and take further action in the future if warranted by the circumstances.For further details see the attached VRTC and ODI Closing Reports.
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