Service Brakes. Review the 391 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 160 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electronic Stability Control (esc). Review the 115 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

31 crash reports7 fire reports14 injury reports

Service Brakes, Hydraulic complaints

33 reports

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102,000 miles · Jun 4, 2013

Electronic Stability Control (esc)Service Brakes, HydraulicVehicle Speed Control

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WHILE DRIVING MY WIFE'S 2007 TOYOTA CAMRY HYBRID THE "CHECK VSC SYSTEM" WARNING CAME ON. POWER BRAKE SYSTEM TURNED OFF AND THE CAR BECAME DIFFICULT TO STOP. I PULLED OVER AND TRIED TO RESET THE ERROR BY TURNING THE CAR OFF THEN ON AGAIN A FEW TIMES. STILL NO LUCK. I FELT I COULD GET IT TO THE DEALER A COUPLE MILES AWAY SINCE THE STREETS I USED WEREN'T HIGHLY TRAFFICKED. WAS TOLD BY THE DEALER THAT THE VSC COMPUTER HAD FAILED AND THAT IT WAS A $2200 REPAIR. I DID A QUICK SEARCH: HTTP://BIT.LY/VJ77M5 AND FOUND THIS THREAD OF THIS ISSUE BEING A SOMEWHAT COMMON ISSUE AND SEEMS TO BE A SAFETY CONCERN BUT NOW RECALL: HTTP://BIT.LY/XAMKAA. *TR UPDATED 7/31/13 *CN THE BRAKE PEDAL HAD TO BE DEPRESSED ALMOST TO THE FLOOR, TO STOP THE VEHICLE. HOWEVER IT WOULD STOP COMPLETELY WITHOUT SLOWING DOWN. WHEN TRAVELING ABOVE 25 MPH, IT WOULD TAKE LONGER TO STOP.

NHTSA ODI #10515021

68,057 miles · May 26, 2013

Electronic Stability Control (esc)Service Brakes, HydraulicVehicle Speed Control

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ALL OF THE WARNING LIGHTS CAME ON, THEN UP CAME CHECK VSC SYSTEM. LOOKED IT UP IN THE AUTO MANUAL. SUNDAY, HOLIDAY WEEKEND. ON THE WAY HOME, STOPPED INTO AUTO ZONE, PLUGGED IN A COMPUTER DIAGNOSTIC, CODE C1391 COMES UP. WENT HOME INVESTIGATED ONLINE, FOUND THAT THIS IS COMMON WITH MANY CAMRY HYBRIDS,. NOT BEING RECALLED. BIG MONEY AND BIG SAFETY ISSUE HERE. COSTING CONSUMERS THOUSANDS OF DOLLARS, MY FIRST DAY OUT WITH THIS AS THIS JUST HAPPENED WITH ME AT 9 AM TODAY. HTTP://WWW.CHECKVSCSYSTEM.COM HTTP://WWW.TOYOTANATION.COM/FORUM/105-CAMRY-HYBRID/401450-2007-TCH-CHECK-VSC-SYSTEM-CODE-C1391.HTML. *TR...UPDATED 07-29-13 *BF.... UPDATED 08/01/13 *BF

NHTSA ODI #10513603

64,240 miles · May 15, 2013

Electronic Stability Control (esc)Service Brakes, HydraulicVehicle Speed Control

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I WAS DRIVING AT APPROXIMATELY 20 MILES PER HOUR AND COMING TO A STOP WHEN THE VSC WARNING LIGHT , BRAKE WARNING LIGHT, AND TIRE PRESSURE WARNING LIGHTS CAME ON. THE LIGHT REMAINED ON AFTER RESTARTING THE ENGINE AND THE BRAKE PEDAL BECAME MORE RESISTANT TO BRAKING. THE PROBLEM IN MY CAR ACTUALLY BEGAN MONTHS BEFORE THE WARNING LIGHTS CAME ON AND WAS NOT CORRECTLY DIAGNOSED AT THE DEALERSHIP. EARLY SIGNS WERE EXCESSIVE CLICKING SOUNDS COMING FROM THE BRAKE ACTUATOR ASSEMBLY ON THE RIGHT FRONT AREA OF THE ENGINE COMPARTMENT, AND AN INTERMITTENT HYDRAULIC SOUND WHEN THE BRAKE PEDAL WAS KEPT DEPRESSED. AFTER THE REPAIR I FOUND THAT THIS PROBLEM IS COMMON ON THE 2007 CAMRY HYBRID. THE REPAIR INVOLVED REPLACEMENT OF THE BRAKE ACTUATOR ASSEMBLY AND WAS EXTREMELY EXPENSIVE. *TR ....UPDATED 08/01/13 *BF THERE SEEMED TO BE A DELAY IN STOPPING THE VEHICLE AFTER THE WARNING LIGHTS CAME ON. PRIOR TO THAT, THE CONSUMER HEARD CLICKING SOUNDS. HOWEVER, BEFORE THE WARNING LIGHTS CAME ON, THE STOPPING SEEMED NORMAL.

NHTSA ODI #10512240

109,000 miles · May 9, 2013

Electronic Stability Control (esc)Service BrakesService Brakes, Hydraulic

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THERE IS A LEAK IN THE ABS ACCUMULATOR THAT CAUSES MY BRAKES TO PULSE AND A ALARM TO SOUND, WHICH IS A LOUD WHINING NOISE. I HAVE HAD MY ROTORS AND BRAKE PADS REPLACES BUT THAT DID NOT RESOLVE THE ISSUE, MY MECHANIC THINKS IS IT THE ACCUMULATOR, WHICH COST 1800 DOLLARS JUST FOR THE PART. I HAVE RESEARCHED AND SEEN HUNDREDS OF COMPLAINTS ABOUT THIS PART ONLINE. I CAN'T AFFORD TO PAY 2K FOR A REPAIR AT THIS TIME AND I AM AFRAID TO DRIVE MY CAR BUT I HAVE NO CHOICE DUE TO MY WORK AND NEED TO COMMUTE. *TR UPDATE 6/27/2013: THE PROBLEM IS PERSISTENT NOW AND THE BRAKE PEDAL PULSES AS IF IT IS PUSHING BACK WHEN STEP DOWN ON IT, IT DEFINITELY AFFECTS MY BREAKING DISTANCE. I HAVE TO START BREAKING MUCH SOONER THAN NORMAL. VEHICLE HAS NOT BEEN REPAIRED AS THE COST ACTUALLY HAS BEEN QUOTED BY DCH TOYOTA OF OXNARD SERVICE DEPARTMENT ON 6/8/13 FOR $3,250.00 TO REPLACE ABS ACTUATOR SYSTEM. PART WAS 2399.00 ALONE. UPDATED 7/31/13 *CN

NHTSA ODI #10511312

94,385 miles · Apr 18, 2013

Service Brakes, Hydraulic

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VEHICLE WAS BROUGHT TO DEALER FOR STRANGE NOISES COMING FROM THE ENGINE COMPARTMENT. DEALER DIAGNOSED A PART FAILURE IN THE ANTI-LOCK BRAKING SYSTEM ACTUATOR ASSEMBLY, WHICH COULD HAVE LEAD TO A COMPLETE LOSS OF BRAKES. NO WARNING LIGHTS ON THE DASH EVER INDICATED A PROBLEM WITH THIS CRITICAL SAFETY COMPONENT. *TR UPDATED 07/30/13*LJ THE CONSUMER STATED THE REPAIR DID NOT FIX THE PROBLEM AND IT SOON RETURNED A FEW HOURS AFTER DRIVING. THE NEXT DAY, ALL THE BRAKING ISSUES AND WARNING LIGHTS APPEARED ON THE DASH AGAIN. THE ABS BRAKE ACCUMULATOR HAD AN INTERNAL LEAK. THE BRAKE ACCUMULATOR WAS UPGRADED AND THE NEW UNIT IS A DIFFERENT PART NUMBER.

NHTSA ODI #10508686

87,225 miles · Feb 19, 2013

Electronic Stability Control (esc)Service BrakesService Brakes, Hydraulic

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THE VEHICLE HAD BEEN FOR THE PAST WEEKS WITH A PULSATING NOISE UNDER THE HOOD, SPECIALLY AT STOPS WAITING FOR A RED LIGHT. YOU CAN FEEL THE PULSATION ON THE PEDAL WHEN YOU DEPRESS THE BRAKE PEDAL. THE NOISE GETS LOUDER THE HARDER YOU PRESS THE PEDAL AND THE CAR SEEMS LIKE ITS TRYING TO MOVE FORWARD ON ITS OWN. NO PROBLEM LIGHTS WERE ON THE CONTROL PANEL UNTIL IT REACHED 87,225. AFTER THAT I HAD THE ABS, BRAKE, WARNING, VST LIGHTS ALL ON WITH THE MESSAGE OF CHECK VST ON THE LCD OF THE CONTROL PANEL. TOOK THE CAR TO THE DEALER AND AFTER INSPECTION THEY DETERMINED THAT THE ABS ACTUATOR MODULE HAD TO BE REPLACED. THE QUOTE WAS FOR $2,600!!!!! I STARTED SEARCHING ONLINE AND FOUND OUT SEVERAL OTHER CAMRY OWNERS HAD THE SAME PROBLEM. I'M FILING THE COMPLAINT BECAUSE THIS IS A VERY CRITICAL COMPONENT IN TERMS OF SAFETY AND IT IS FAILING AT A VERY LOW MILEAGE (UNDER 100K) AND SOMETIMES EVEN UNDER 60K. ALSO THE COST OF REPAIR IS SO HIGH YOU HAVE NO CHOICE BUT TO INCREASE THE FINANCIAL BURDEN BECAUSE IT IS A PART THAT IT IS CRITICAL FOR THE CAR'S SAFETY OPERATION. I WOULD NEVER DRIVE A CAR WITH BRAKE PROBLEMS. PLEASE INVESTIGATE THIS ISSUE. *TR UPDATED 08/15/13*LJ

NHTSA ODI #10499211

71,000 miles · Jan 27, 2013

Service Brakes, Hydraulic

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ABS WARNING LIGHTS APPEAR ON DASH, INTERMITTENT LOSS OF BRAKING. SYSTEM RESET AND CAR WAS FINE FOR COUPLE OF WEEKS THEN IT HAPPENED AGAIN. SYSTEM RESET AGAIN - FINE FOR ANOTHER COUPLE OF WEEKS NOW THE LIGHTS ARE ON AND STAY ON. TOYOTA DEALER WANTS $2500-3,000 TO REPAIR SYSTEM AND TELLS ME IT IS RARE AND HAVEN'T SEEN IT IN OTHER VEHICLES OF MY TYPE. YET I FIND SEVERAL PEOPLE WITH THE SAME YEAR, MAKE AND MODEL OF MY VEHICLE ON THE INTERNET WITH THE SAME PROBLEM. COINCIDENCE?? *TR UPDATED 07/30/13*LJ

NHTSA ODI #10494863

109,520 miles · Dec 2, 2012

EngineService Brakes, HydraulicSteering

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MY '07 CAMRY HYBRID(CH) HAS STARTED TO EXPERIENCE BRAKE FAILURE WHILE DRIVING. THE FIRST DOCUMENTED INCIDENT: 03/09/12. W/O WARNING, THE CH WILL SHUT DOWN AND THE "CHECK VSC" LIGHT APPEARS ON THE DASH. ALL OF THE DASH LIGHTS LIGHT UP AS WELL. WHEN THIS HAPPENED, THERE WERE NO BRAKES, NO WARNING, ETC. WHEN I PUT THE CAR IN "PARK", TURNED OFF THE VEHICLE AND RESTARTED IT, I WAS ABLE TO RESUME DRIVING. I TOOK IT TO DEALER TO HAVE THE CAR DIAGNOSED. THE DIAGNOSIS: NOTHING WRONG WITH THE CAR, BRAKES, ETC(INV.#227594). OVER THE PAST 9 MONTHS, IT HAS OCCURRED A FEW MORE TIMES, USUALLY WHEN THE VEHICLE IS PULLING OUT OF THE GARAGE. WHEN IT HAPPENS,I TURN OFF THE VEHICLE, RESTART AND GO ON. ON 10/30/12 WHILE MY WIFE WAS DRIVING 35MPH, THE CAR SHUT DOWN, THE "CHECK VSC" LIGHT CAME ON AND THE BRAKES COMPLETELY FAILED. SHE CAUGHT A LEFT TURN SIGNAL AND COASTED INTO A PARKING LOT. OBVIOUSLY THIS WAS HORRIFYING FOR HER AND OUR KIDS. I CALLED AAA AND HAD THE CAR TOWED TO TOYOTA. MY SERVICE ADVISOR(SA) TOLD ME THEY HAVE BEGUN TO SEE THIS HAPPENING A LOT AND HE PREDICTED THE ABS BRAKE ACTUATOR (BA) FAILED. I TOLD HIM ABOUT THE INCIDENT IN MARCH, WHICH HE ACKNOWLEDGED KNOWING OF. 2 HOURS LATER HE CALLED TO CONFIRM THAT IT WAS THE BA. WE SPOKE ABOUT IT BEING A DEFECTIVE PART, HE AGREED AND WOULD CALL AND SPEAK TO TOYOTA NATIONAL(TN)TO SEE IF THEY COULD HELP OUT WITH THE $2200 REPAIR. THE NEXT DAY HE TOLD ME THAT TN WOULDN'T HELP, AND NEITHER WOULD THE DEALERSHIP. MY ONLINE RESEARCH DISCOVERED MANY CH HAVE HAD THIS PROBLEM. I DISCUSSED WITH THE SA THAT IF THE PART IS DEFECTIVE AND THEY ARE SEEING MORE AND MORE OF THIS, WHAT GUARANTEE IS THERE A NEW BA WOULDN'T REACT THE SAME WAY. HE COULDN'T GUARANTEE THAT IT WOULDN'T. I DECLINED TO HAVE THE REPAIR DONE, AAA TOWED VEHICLE TO MY HOME. THE SA SEEMED CERTAIN THAT A RECALL WAS COMING. THE CAR IS GARAGED, I HAVE THE REPAIR EST/DOCUMENT. *TR UPDATED 07/30/13*LJ

NHTSA ODI #10486731

123,000 miles · Nov 1, 2012

Electronic Stability Control (esc)Service Brakes, HydraulicVehicle Speed Control

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VSC SYSTEM, CHECK ENGINE, AND EMERGENCY BRAKE LIGHTS COME ON AT THE SAME TIME THE BRAKES STOPPED WORKING PROPERLY. I WAS BRAKING AND THE BRAKE PEDDLE PUSHED BACK AT ME, RELEASING THE BRAKES. WHEN I CONTINUED TO DEPRESS THE BRAKES, THE USUAL RESISTANCE AND BRAKING POWER WAS GONE. I HAD TO PRESS DOWN AS HARD AS I COULD TO GET THE CAR TO STOP. THIS IS INTERMITTENT AND TENDS TO HAPPEN WHEN THE CAR IS COLD. DEALERSHIP COULD NOT DISCOVER A PROBLEM AS THE COMPUTER DID NOT RECORD AN ERROR. INTERNET RESEARCH INDICATED OTHER TOYOTA HYBRID OWNERS EXPERIENCED THE SAME PROBLEM AND DETERMINED THE CAUSE WAS THE STROKE SENSOR. WHEN I RETURNED THE VEHICLE TO A DIFFERENT DEALERSHIP, THEY INSISTED I CHANGE THE TIRES. THE PROBLEM CONTINUES TO OCCUR. *TR UPDATED 07/30/13*LJ UPDATED 8/22/13 *CN

NHTSA ODI #10482932

57,000 miles · Mar 28, 2012

Service Brakes, Hydraulic

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ON FOUR OCCASIONS WHEN BRAKING IN CITY TRAFFIC, THE BRAKE SYSTEM IN THE VEHICLE FAILED AND BRAKING WAS LOST. ON TWO OF THE OCCASIONS I HAD TO SWERVE OFF THE ROAD ONTO THE SHOULDER TO AVOID COLLISION WITH THE MOTORIST IN FRONT OF ME AND APPLY VERY HEAVY PRESSURE TO THE BRAKES TO HALT THE VEHICLE OVER A MUCH LONGER STOPPING DISTANCE THAN NORMAL. CONDITIONS WERE: DRY ROAD, NO BUMPS OR DEBRIS ON THE ROAD, STOP AND GO CITY TRAFFIC, GENTLE BRAKING PRESSURE ON PEDDLE WHEN INITIALLY TRYING TO STOP. VEHICLE IS WELL MAINTAINED BY THE DEALERSHIP. INDICATORS: BIG RED BRAKES INDICATOR LIT UP, ABS LIGHT CAME ON, CHECK VSC SYSTEM LIGHT CAME ON, ANTI SKID LIGHT CAME ON, TRIANGLE WITH (!) LIGHT CAME ON, ORANGE CIRCLE WITH (!) LIGHT CAME ON. THE VEHICLE WAS TAKEN TO THE DEALER WHO UPDATED THE COMPUTER AND RETURNED THE VEHICLE TO ME. WITHIN THREE DAYS OF RECEIVING THE VEHICLE BACK, THE BRAKES FAILED AGAIN WITH THE SAME ABOVE CONDITIONS AND INDICATORS. THE VEHICLE WAS RETURNED TO THE DEALERSHIP AND REMAINS THERE PRESENTLY. THE DEALERSHIP ASSERTS THAT THEY ARE UNABLE TO FIND ANY FAULT CODES OR REPRODUCE THE PROBLEM AND ARE UNAUTHORIZED BY THE EXTENDED WARRANTY TO MAKE ANY REPAIRS WITHOUT PROVING A PROBLEM EXISTS. I CONTACTED TOYOTA USA AND REPORTED THE PROBLEM TO THEM AND AWAITING A RESPONSE. THE DEALERSHIP HAS A RECORD OF THE SEVERAL TIMES THE VEHICLE WAS BROUGHT TO THEM WITH THIS BRAKE FAILURE. I AM TERRIFIED OF AND WILL NOT DRIVE THE VEHICLE NOW UNLESS A PROBLEM IS FOUND AND CORRECTED. CAN YOU PROVIDE ASSISTANCE OR ADVISE ON WHAT CAN BE DONE TO FORCE TOYOTA TO REPLACE THE BRAKE SYSTEM IN THE VEHICLE? I NOTE I AM NOT THE ONLY PERSON WHO HAS REPORTED THIS FAILURE. I AM STUCK WITH A VEHICLE STILL UNDER WARRANTY THAT IS A DEATH TRAP AND UNDER GOOD CONSCIENCE CAN NOT BE SOLD TO ANOTHER PERSON.

NHTSA ODI #10453342

Official recalls

15V689000 · Visibility:power Window Devices And Controls

Oct 22, 2015

Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Consequence & remedy

Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

12V491000 · Visibility:power Window Devices And Controls

Oct 10, 2012

Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.

Consequence & remedy

Consequence: If the switch overheats, it may melt, possibly resulting in a fire.

Remedy: Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331. General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.

09V388000 · Vehicle Speed Control:accelerator Pedal

Oct 5, 2009

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: TOYOTA FILED AN AMENDED DEFECT REPORT ON NOVEMBER 25, 2009, STATING THAT DEALERS WILL MODIFY THE ACCELERATOR PEDAL AND, ON CERTAIN VEHICLES, ALTER THE SHAPE OF THE FLOOR SURFACE UNDER THE PEDAL. THESE CHANGES ADDRESS THE RISK OF PEDAL ENTRAPMENT DUE TO INTERFERENCE WITH THE FLOOR MAT. REDESIGNED ACCELERATOR PEDALS WILL BECOME AVAILABLE BEGINNING IN APRIL 2010 AND DEALERS WILL REPLACE ANY MODIFIED PEDAL WITH THE NEW PEDAL IF DESIRED. ALSO, DEALERS WILL REPLACE ANY GENUINE TOYOTA OR LEXUS ALL-WEATHER FLOOR MATS WITH REDESIGNED ALL-WEATHER MATS, OR REPURCHASE THE PREVIOUS MATS FROM OWNERS WHO DO NOT WANT THE NEW ONES. ADDITIONALLY, SOFTWARE MODIFICATIONS WILL BE INSTALLED ON CAMRY, AVALON AND LEXUS ES 350, IS 350 AND IS 250 MODELS THAT WILL ENSURE THAT THE BRAKE OVERRIDES THE ACCELERATOR IN THE EVENT BOTH BRAKE AND ACCELERATOR PEDALS ARE APPLIED. TOYOTA WILL BEGIN MAILING LETTERS TO OWNERS ON DECEMBER 31, 2009. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331, LEXUS AT 1-800-255-3987.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

PE14001 · Brake Actuator Malfunction

Opened Jan 23, 2014 · Closed Aug 22, 2014

Status: closed (inferred from source dates) · Service Brakes; Service Brakes, Air:supply:reservoir/tank; Service Brakes, Electric; Service Brakes, Hydraulic:power Assist

On June 25, 2014, Toyota initiated a Warranty Enhancement Program (ZE1) to extend warranty coverage for the brake actuator assembly and skid control ECU/brake pedal stroke sensor in certain MY 2007 to 2011 Toyota Camry hybrid vehicles. Toyota's program covers repairs related to two conditions:internal malfunctions of the Brake Actuator assembly; and overly sensitive monitoring logic for the Brake Pedal Stroke Sensor.Primary coverage provides warranty enhancement until November 30, 2015, with no mileage limitation.After the primary coverage period ends, secondary coverage is provided for 10 years or 150,000 miles from the date of first use, whichever occurs first.In addition, on July 10, 2014, Toyota initiated Limited Service Campaign E0U to replace the Brake Reservoir Tank in MY 2007 through 2011 Toyota Camry hybrid vehicles.The LSC will be available until June 30, 2017, and will only be available at an authorized Toyota dealer.ODI's analysis of failure data determined that the majority of records were related to the Brake Actuator condition, which appeared to be the causal component in 734 complaints/field reports and 864 warranty claims.The Brake Pedal Stroke Sensor (80 reports/189 claims) and Brake Reservoir Tank (91 reports/44 claims) conditions were identified in far fewer records.Analysis of the failure data indicate that each condition provides warning prior to any reduction in power assisted braking, with less than 10 percent of all reports and claims involving diagnostic codes or complaint narratives indicating increased braking effort or reduced brake effectiveness.In addition, most of the incidents in which reduced braking assist appears to have occurred involved operation in a reduced assist mode and not a sudden, complete loss of power assisted braking.ODI assessed reduced assist mode in a subjective driving evaluation which indicated that the brake system provided normal and harddeceleration capability with reasonable increases in pedal effort.Less than one percent of reports and claims analyzed by ODI included evidence indicating a complete loss of power assisted braking occurred and this mode requires operation for a significant period of time with multiple audible and visual warnings.Repair expense was cited in many of the complaints reviewed by ODI, especially those related to the Brake Actuator, which had repair costs exceeding $3,000 according to some complaints.High repair cost appears to have been a factor in the only crash identified by ODI for the fault conditions identified by Toyota, which involved a Brake Actuator failure that was diagnosed but the owner declined repair approximately eight months prior to the reported crash incident.This preliminary evaluation is closed.The closing of this investigation does not constitute a finding that a safety-related defect does not exist.For additional information regarding this investigation, including analysis of the Brake Actuator, Brake Pedal Stroke Sensor, and Brake Reservoir Tank fault conditions and failure experience, see Attachment A to this closing resume.

Additional source detail variants (4)

Service Brakes, Air:supply:reservoir/tank

Service Brakes, Electric

Service Brakes, Hydraulic:power Assist

Service Brakes

EA12006 · Power Window Master Switch Fire

Opened Jun 14, 2012 · Closed Feb 12, 2013

Status: closed (inferred from source dates) · Electrical System; Structure:body; Unknown Or Other

On October 10, 2012, Toyota initiated a safety recall of approximately 2.5 million U.S. vehicles involving the following models and model years:2007-2009 Camry and Camry Hybrid, 2009 Corolla and Corolla Matrix, 2008 Highlander and Highlander Hybrid, 2007-2009 RAV4, 2008-2009 Scion xB and xD, 2008-2009 Sequoia, 2007-2008 Tundra, 2007-2008 Yaris, and 2009 Pontiac Vibe.See NHTSA recall number 12V-491 for more details, including the affected vehicle manufacture dates for each vehicle model.Note that only early-production 2009 model year vehicles are included in the recall.Toyota and GM dealers will inspect the power window master switch (PWMS) assemblies and apply a specialized grease that inhibits heat build-up.The circuit board in the PWMS may be replaced with a new one if notchy or sticking feeling is observed during the inspection.The failure report summary above shows counts for the vehicles identified at the start of this Engineering Analysis, specifically the approximately 1.4 million vehicles that share an identical PWMS assembly design including, model year 2007-2009 Camry, Camry Hybrid, RAV4, and Yaris built from September 2006 through August 2008, as well as all 2008 Highlander Hybrid.Toyota subsequently identified approximately one million additional vehicles that have a slightly different PWMS design but contain the same defect condition.Note that the totals for complaints and fires shown above may include duplicative reports (between ODI and manufacturer reports).This Engineering Analysis is closed.See attached report for additional information.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10323848, 10360414, 10392622, 10394453, 10411328, 10429983, 10436663, 10446699, 10447416, 10447417, 10447419, 10447444, 10447515, 10447845, 10447947, 10449270, 10450133, 10450568, 10450606, 10450641, 10451821, 10455540, 10455614, 10456353, 10456438, 10457854, 10457955, 10459730, 10460166, 10460691, 10461220, 10462140, 10462200, 10462247, 10462404, 10462705, 10462761, 10464451, 10464769, 10465421, 10466279, 10466667, 10468126, 10468265, 10475230, 10470313, 10470684, 10471551, 10471824, 10472336, 10472910, 10473753, 10473967, 10473969, 10476921, 10477469, 10478563 and 10478657.

Additional source detail variants (3)

Electrical System

Structure:body

Unknown Or Other

PE12002 · Power Window Master Switch Fire

Opened Feb 6, 2012 · Closed Jun 14, 2012

Status: closed (inferred from source dates) · Electrical System; Structure:body; Unknown Or Other

ODI has identified certain Toyota vehicles experiencing a higher rate of fire and thermal event incidents among all Toyota vehicles that use the same power window master switch design.They include a total of approximately 1.4 million model year (MY) 2007 through 2009 Camry, Camry Hybrid, RAV4 and Yaris vehicles built from approximately September 2006 through August 2008, as well as all MY 2008 Highlander Hybrid vehicles.This Preliminary Evaluation has been upgraded to an Engineering Analysis (EA12-006) to further study the alleged defect and its consequences.The ODI reports cited above can be viewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10461220, 10460691, 10460166, 10459730, 10457955, 10457854, 10456438, 10456353, 10455614, 10455540, 10451821, 10450641, 10450606, 10450568, 10450133, 10449270, 10447947, 10447845, 10447515, 10447444, 10447419, 10447417, 10447416, 10446699, 10436663, 10429983, 10411328, 10407290, 10394453, 10392622, 10360414, 10323848.

Additional source detail variants (3)

Electrical System

Structure:body

Unknown Or Other