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2006 Toyota 4RUNNER

Owner reports · Recalls · Investigations

More warning signs than most 4RUNNER years

Owner complaints for the 2006 Toyota 4RUNNER are substantially higher than the model-year median of 58.

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When problems were reported

Mileage at the reported incident

270 reports with mileage · 111 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

28 crash reports3 fire reports15 injury reports

Service Brakes complaints

19 reports
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190,000 miles · Mar 13, 2017
Service BrakesStructure

4RUNNER HAS BEEN GARAGE KEPT, AND THE EXTERIOR LOOKS PERFECT, LOST ALL BRAKE FLUID, MECHANIC PUT ON LIFT AND FOUND LEFT REAR BRAKE LINE RUSTED THROUGH AND THEN POINTED OUT THAT THE FRAME IS SEVERLY RUSTED AND WOULD NOT PASS INSPECTION. TRAILER HITCH, WILL FALL OFF IF I TRY AND USE IT. BOX FRAME IS RUSTED OUT ON THE BOTTOM FROM F…

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4RUNNER HAS BEEN GARAGE KEPT, AND THE EXTERIOR LOOKS PERFECT, LOST ALL BRAKE FLUID, MECHANIC PUT ON LIFT AND FOUND LEFT REAR BRAKE LINE RUSTED THROUGH AND THEN POINTED OUT THAT THE FRAME IS SEVERLY RUSTED AND WOULD NOT PASS INSPECTION. TRAILER HITCH, WILL FALL OFF IF I TRY AND USE IT. BOX FRAME IS RUSTED OUT ON THE BOTTOM FROM FRONT OF VEHICLE TO THE VERY BACK. MY WIFES 2000 LEXUS SUV HAS NO RUST ON FRAME AND DRIVES THE SAME COMMUTE EACH DAY AS ME.

NHTSA ODI #10960352

129,000 miles · Oct 17, 2016
Air BagsPower TrainService Brakes

TAKATA INFLATORS,ABS. PURCHASED VEHICLE USED 08/12/2016 THE FOLLOWING MIL CODES WERE CLEARED BY SELLING DEALERSHIP. C1223, P0456, B1150, CR123, C1241, B1152. NEEDED REPAIR IMMEDIATELY, PASSED STATE INSPECTION EVEN NEEDING THE FOLLOWING REPAIRS, BOTH FRONT AXLES, SERP BELT, SWAY BAR LINK AND REAR BRAKES.08/24/2016 VEHICLE REPA…

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TAKATA INFLATORS,ABS. PURCHASED VEHICLE USED 08/12/2016 THE FOLLOWING MIL CODES WERE CLEARED BY SELLING DEALERSHIP. C1223, P0456, B1150, CR123, C1241, B1152. NEEDED REPAIR IMMEDIATELY, PASSED STATE INSPECTION EVEN NEEDING THE FOLLOWING REPAIRS, BOTH FRONT AXLES, SERP BELT, SWAY BAR LINK AND REAR BRAKES.08/24/2016 VEHICLE REPAIRED BY SELLING DEALER AND RETURNED WITH FLAT TIRE, I HAD IT TOWED TO TIRE GARAGE BECAUSE SPARE WAS TOO OLD AND INCORRECT SIZE. AFTER I PICKED UP FROM TIRE REPAIR I MADE AN APPOINTMENT FOR AN UNREPAIRED SAFETY RECALL FROM 2012 ON THE ABS AT A LOCAL DEALERSHIP. PRIOR TO SERVICE APPOINTMENT I WAS DRIVING OVER A SPEED BUMP AND THE VEHICLE WOULD NOT DRIVE OVER BUMP, ABS LIGHTS CAME ON AND VEHICLE ROLLED BACKWARDS. HAD TOWED TO TOYOTA DEALER FOR SERVICE(I HAVE RECEIPT FOR TOW) A COUPLE DAYS LATER DEALER SAID RECALL WAS COMPLETED BUT WOULD NOT PROVIDE ANY DOCUMENTATION FOR REPAIRS. THAT DEALERSHIP BROKE A LUG STUD ON THE FRONT TIRE IN BUT DID NOT REPAIR IT. THEY SAID ITS OK TO DRIVE ON 5 LUGS ITS A 6 LUG RIM. I THEN BROUGHT THE VEHICLE TO ANOTHER TOYOTA DEALER FOR REPAIRS BECAUSE THE VEHICLE STARTED ROLLING BACKWARDS ON INCLINES AND NOT ACCELERATING. VERY SCARY BECAUSE I ALMOST ROLLED BACK INTO CARS, ALSO TIRE PRESSURE LIGHT WAS ON BUT ALL TIRES WERE INFLATED. THEY HAD IT FROM 09/12/2016-09/26/2016. UNFORTUNATELY COULD NOT DUPLICATE CONCERN BUT DID REPAIR THE LUG STUD, TIRE PRESSURE SENSOR AND RECALIBRATED THE ABS AND AIRBAG LIGHT(I WAS NOT INFORMED UNTIL PICKED UP ABOUT THE AIRBAG). I ALSO HAD AN OIL CHANGE. VEHICLE HAVING ISSUES AS OF TODAY RIGHT TURNS I HEAR A LOUD CLUNKING SOUND AND WOBBLE WHEN HITTING BUMPS ON HIGHWAY SPEEDS.. THE BALL JOINTS MIGHT BE BAD. I CAN SEE THEM COVERED IN GREASE AND HAVE PLAY. I AM CONCERNED THAT THE VEHICLE IS UNSAFE AND WAS IN AN UNDISCLOSED MAJOR ACCIDENT PRIOR TO PURCHASE. NEXT APP IS NOT UNTIL 10/24. *TR

NHTSA ODI #10916385

100,000 miles · Sep 7, 2016
Power TrainService BrakesSuspension

I HAVE A 2006 TOYOTA 4 RUNNER THAT HAS BEEN DEVELOPING EXCESSIVE RUST FLAKING ON THE REAR AXLE HOUSING,BRAKE COMPONENTS, FRAME AND REAR SUSPENSION COMPONETS.WE HAVE HAD WARRANTY WORK PERFORMED APPROX. 1 YEAR AGO AND THE MECHANICS AT TOYOTA STATED THEY NEEDED TO REPLACE OR REPAIR VARIOUS TRANSMISSION LINES BEFORE THEY WOULD RETU…

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I HAVE A 2006 TOYOTA 4 RUNNER THAT HAS BEEN DEVELOPING EXCESSIVE RUST FLAKING ON THE REAR AXLE HOUSING,BRAKE COMPONENTS, FRAME AND REAR SUSPENSION COMPONETS.WE HAVE HAD WARRANTY WORK PERFORMED APPROX. 1 YEAR AGO AND THE MECHANICS AT TOYOTA STATED THEY NEEDED TO REPLACE OR REPAIR VARIOUS TRANSMISSION LINES BEFORE THEY WOULD RETURN THE VEHICLE TO MY WIFE. I ASKED THEM WHAT AM I SUPPOSE TO DO ABOUT ALL THE RUST PROBLEMS AND THEY REALLY DIDNT HAVE A ANSWER AND SAID I NEED TO TALK TO THE SERVICE MANAGER THAT WAS NOT THERE AT THE TIME. I HAVE MADE EVERY ATTEMPT TO RADICATE THIS ISSUE THAT HAS BEEN GETTING WORSE OVER TIME. VEHICLE IS GARAGE KEPT AND WAS PURCHASED NEW AS WE ARE THE ONLY OWNER OF THIS VEHICLE. MYSELF AND EVERYONE ELSE KNOW TOYOTA KNOWS ABOUT THIS PROBLEM AND REFUSED TO DO ANYTHING ABOUT IT. MY FEAR IS THAT WE ARE ON A TRIP AND HAVE CATASTROPHIC FAILURE OF ONE OR MORE COMPONENTS AND GETTING IN A ACCIDENT. THERE WAS NO ACCIDENT YET.

NHTSA ODI #10904524

45,000 miles · Jan 21, 2015
Service Brakes

TL* THE CONTACT OWNS A 2006 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE HAVING ROUTINE MAINTENANCE PERFORMED, THE TECHNICIAN STATED THAT THE PISTONS WERE FROZEN AND THE FRONT BRAKE CALIPERS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT THE FRONT BRAKE CALIPER WAS REPLACED ONCE EVERY YEAR FROM THE DAT…

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TL* THE CONTACT OWNS A 2006 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE HAVING ROUTINE MAINTENANCE PERFORMED, THE TECHNICIAN STATED THAT THE PISTONS WERE FROZEN AND THE FRONT BRAKE CALIPERS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT THE FRONT BRAKE CALIPER WAS REPLACED ONCE EVERY YEAR FROM THE DATE OF PURCHASE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 45,000.

NHTSA ODI #10677072

90,000 miles · Feb 14, 2014
Service Brakes

THE PISTONS IN BOTH FRONT CALIPERS HAVE FROZEN UP AND HAD TO BE REPLACED TWICE. THE FIRST TIME AT 90,000 MILES AND AGAIN AT 160,000. MANY FORUMS ON THE 4TH GEN 4RUNNERS DOCUMENT MANY PEOPLE OTHERS HAVING HAD THE SAME PROBLEM. I ASKED THE DEALER AND THEY SAID THAT IT WAS NOT A PROBLEM THEY WERE AWARE OF. THIS SEEMS TO BE A DES…

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THE PISTONS IN BOTH FRONT CALIPERS HAVE FROZEN UP AND HAD TO BE REPLACED TWICE. THE FIRST TIME AT 90,000 MILES AND AGAIN AT 160,000. MANY FORUMS ON THE 4TH GEN 4RUNNERS DOCUMENT MANY PEOPLE OTHERS HAVING HAD THE SAME PROBLEM. I ASKED THE DEALER AND THEY SAID THAT IT WAS NOT A PROBLEM THEY WERE AWARE OF. THIS SEEMS TO BE A DESIGN/FACTORY DEFECT. IT IS VERY DANGEROUS. *TR

NHTSA ODI #10564367

110,000 miles · Jul 24, 2013
Service Brakes

COMING TO A STOP SIGN AT ABOUT 30 MPH I APPLIED BRAKES AT NORMAL PRESSURE. THERE WAS A LOUD SNAP AND CAR SUDDENLY VEERED HARD LEFT. TOOK IT TO SERVICE CENTER FOR EVALUATION. THE FRONT RIGHT ROTOR WAS BROKEN. THE DISC HAD SEPARATED FROM THE HAT. SERVICE CENTER REPLACED BOTH FRONT ROTORS AND INSPECTED ALL BRAKES, ON JULY 2…

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COMING TO A STOP SIGN AT ABOUT 30 MPH I APPLIED BRAKES AT NORMAL PRESSURE. THERE WAS A LOUD SNAP AND CAR SUDDENLY VEERED HARD LEFT. TOOK IT TO SERVICE CENTER FOR EVALUATION. THE FRONT RIGHT ROTOR WAS BROKEN. THE DISC HAD SEPARATED FROM THE HAT. SERVICE CENTER REPLACED BOTH FRONT ROTORS AND INSPECTED ALL BRAKES, ON JULY 24TH, THE SAME THING HAPPENED WITH THE FRONT LEFT ROTOR, WHICH IS ONLY A FEW MONTHS OLD. SOMETHING VERY DANGEROUS IS WRONG WITH THE BRAKE SYSTEM ON THIS VEHICLE THAT IS ACTUALLY BREAKING THE ROTORS. IF THIS WERE TO HAPPEN AT HIGHER SPEEDS IT COULD CAUSE COMPLETE LOSS OF CONTROL OF THE VEHICLE. *TR

NHTSA ODI #10531706

117,000 miles · Apr 25, 2013
Service Brakes

WE WERE STOPPED AT A STOP LIGHT AT THE TIME OF THE INCIDENT. AN ALARM WENT OFF IN THE CAR AND THE RED BRAKE LIGHT CAME ON. AT THAT POINT WE ROLLED THE CAR TO SEE IF THE BRAKES WERE WORKING. THIS IS WHEN WE REALIZED THERE WERE NO BRAKES AND THE ONLY BREAK WE HAD WAS OUR EMERGENCY BRAKE. IT WAS TAKEN TO A NEARBY MECHANIC WHERE IT …

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WE WERE STOPPED AT A STOP LIGHT AT THE TIME OF THE INCIDENT. AN ALARM WENT OFF IN THE CAR AND THE RED BRAKE LIGHT CAME ON. AT THAT POINT WE ROLLED THE CAR TO SEE IF THE BRAKES WERE WORKING. THIS IS WHEN WE REALIZED THERE WERE NO BRAKES AND THE ONLY BREAK WE HAD WAS OUR EMERGENCY BRAKE. IT WAS TAKEN TO A NEARBY MECHANIC WHERE IT WAS DETERMINED THAT A CALIPER OVER-EXTENDED CAUSING THE BRAKE FLUID TO LEAK OUT- LOSING THE HYDRAULIC BRAKE SYSTEM ALL TOGETHER. LUCKILY WE WERE NOT MOVING AT THE TIME OF THE INCIDENT BECAUSE HAVING LOST THE ENTIRE BREAK SYSTEM WHILE MOVING COULD HAVE BEEN EXTREMELY DANGEROUS. *TR

NHTSA ODI #10509569

120,000 miles · Dec 3, 2012
Service BrakesCrashInjury

DRIVING IN RAIN ON FREEWAY CONNECTOR ROAD , 25 MPH, REQUIRED TO USE BRAKES DUE TO ANOTHER DRIVER ILLEGALLY SWERVING FROM SLOW LANE OF FREEWAY ADJACENT TO CONNECTOR ROAD, ACROSS TWO SOLID LINES, IN FRONT OF A CAR THAT HIT THEIR BRAKES, AND WAS REAR-ENDED BY A SECOND CAR, WHICH WAS IN FRONT OF ME. I HAD PLENTY OF DISTANCE TO STOP,…

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DRIVING IN RAIN ON FREEWAY CONNECTOR ROAD , 25 MPH, REQUIRED TO USE BRAKES DUE TO ANOTHER DRIVER ILLEGALLY SWERVING FROM SLOW LANE OF FREEWAY ADJACENT TO CONNECTOR ROAD, ACROSS TWO SOLID LINES, IN FRONT OF A CAR THAT HIT THEIR BRAKES, AND WAS REAR-ENDED BY A SECOND CAR, WHICH WAS IN FRONT OF ME. I HAD PLENTY OF DISTANCE TO STOP, BUT WHEN I STEPPED ON MY BRAKES, THEY INSTANTLY LOCKED UP AND MY 4RUNNER IMMEDIATELY BEGAN TO SLIDE...NO CONTROL AT ALL TO SLOW DOWN, AND IT FELT LIKE I ACTUALLY INCREASED SPEED. I KNOW WHAT ABS FEELS LIKE, AND MY BRAKES ARE NEW, INSTALLED IN JULY 2012 AT A TOYOTA DEALER SERVICE DEPT. THIS ABS SYSTEM FAILED! NO PULSATING FEELING, NOTHING BUT LOCKED UP BRAKES, WHICH RESULTED IN MY HITTING THE CAR IN FRONT OF ME. THE TRUCK THAT MADE THE CHANGE, AND WAS ALMOST 90 DEGREES TO THE LANE WE WERE IN THEN TOOK OFF. HE WAS NOT HIT, BUT I CHASED AND CAUGHT HIM FOR CHP. MY 4RUNNER IS CRUSHED BECAUSE OF AN IDIOT, AND THE FAILURE OF MY ABS TO PROPERLY FUNCTION. I HAVE BEEN SAFELY DRIVING 44 YEARS. *TR

NHTSA ODI #10487203

62,000 miles · May 31, 2012
Service Brakes

I BROUGHT MY CAR IN FOR REGULAR SERVICE AND NEW BRAKE PADS AND ROTORS. I WAS TOLD ONE OF THE BRAKE CALIPERS ON THE FRONT WHEELS WAS FROZEN. IF THE BRAKE CALIPER IS FROZEN, THEN THE CAR HAS SIGNIFICANTLY REDUCED STOPPING POWER. THERE WAS NO ENGINE LIGHT INDICATING THE PROBLEM. MULTIPLE PEOPLE HAVE COMPLAINED ABOUT CALIPERS …

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I BROUGHT MY CAR IN FOR REGULAR SERVICE AND NEW BRAKE PADS AND ROTORS. I WAS TOLD ONE OF THE BRAKE CALIPERS ON THE FRONT WHEELS WAS FROZEN. IF THE BRAKE CALIPER IS FROZEN, THEN THE CAR HAS SIGNIFICANTLY REDUCED STOPPING POWER. THERE WAS NO ENGINE LIGHT INDICATING THE PROBLEM. MULTIPLE PEOPLE HAVE COMPLAINED ABOUT CALIPERS ON THE 4 RUNNER. PLEASE CONDUCT AN INVESTIGATION AND SEEK A RESPONSE FROM TOYOTA. *TR

NHTSA ODI #10460204

Official recalls

5

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

16V065000 · Air Bags:side/window

Feb 5, 2016

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tundra and Sequoia, 2004-2006 Toyota 4Runner and Lexus GX470 vehicles equipped with side curtain-shield-air bags. The affected vehicles have an air bag control module that may be improperly programmed, causing the side curtain-shield-air bags to deploy inadvertently.

Consequence & remedy

Consequence: If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Remedy: Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, free of charge. The recall began on December 1, 2016. Owners may contact Toyota customer service at 1-888-271-9371. Toyota's number for this recall is G0C and GLB.

11V113000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 LEXUS LX570, 2003 THROUGH 2009 TOYOTA 4RUNNER, AND 2006 THROUGH 2010 RAV4 VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: THE REMEDY IS NOW AVAILABLE. THE SAFETY RECALL BEGAN EARLY APRIL 2011. THE REMEDY WILL INVOLVE MODIFICATION OR REPLACEMENT OF THE ACCELERATOR PEDAL AND REPLACEMENT OF ANY TOYOTA ALL-WEATHER FLOOR MAT. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP18002 · Frame Corrosion

Opened Aug 17, 2018 · Closed Mar 18, 2022

Status: closed (inferred from source dates) · Structure:frame And Members

On August 7, 2018, the Office of Defects Investigation (ODI) received a defect petition from Mr. Gary Weinreich alleging premature frame corrosion failure in model year (MY) 2002 - 2006 Toyota 4Runner vehicles. The petitioner based his request upon a corrosion-related front suspension failure he experienced in his MY 2005 Toyota 4Runner, a class action lawsuit settlement involving other Toyota products, and other complaints of underbody corrosion in Toyota 4Runner vehicles that he found in NHTSA?s online complaint database. The petitioner submitted a complaint to NHTSA documenting his experience (NHTSA ID 11098055). On August 17, 2018, ODI opened DP18-002 to evaluate the petitioner?s request. ODI?s evaluation included information provided by the petitioner regarding his vehicle, facts related to the class action lawsuit cited by the petitioner, and consumer complaint data received by NHTSA regarding underbody corrosion in third and fourth-generation Toyota 4Runner vehicles.The undercarriage of the petitioner?s vehicle exhibited severe corrosion damage indicative of seawater immersion. The vehicle?s service history shows that concerns with underbody corrosion were first noted by a Toyota dealer in a multi-point vehicle inspection performed on April 28, 2011. The invoice for that inspection noted ?severe and excessive amount of rust on the undercarriage and on the drive shaft transmission.? Two years later, on October 21, 2013, another multi-point inspection by a Toyota dealer observed further progression of underbody corrosion damage, noting: ?rust on shocks/struts and other components,? ?rust on exhaust system,? ?both splash shields severely rusted,? and ?undercarriage very rusty.? On July 17, 2017, approximately 10 months prior to experiencing the suspension failure incident, an independent repair facility performing routine oil change and brake maintenance informed the Petitioner of a concern with ?excessive frame corrosion? on his vehicle. The service history, severe general corrosion damage, failure age, and environment do not support the petitioner?s allegation of premature corrosion failure.ODI?s analysis of NHTSA complaint data identified fifteen incidents of front lower control arm failure in fourth-generation Toyota 4Runner sport utility vehicles. Two of the failures, including the petitioner?s vehicle, involve vehicles operated in ocean front communities with continuous exposure to aerosolized marine salts and potential exposure to seawater immersion. The remaining thirteen failures all involved vehicles owned or previously registered in states with the greatest use of deicing salts to treat road surfaces in winter months (?Salt states?). On average, the front lower control arm failures occurred after 13.1 years in service in highly corrosive environments. The failure ages and environments do not support the petitioner?s allegation of premature corrosion failure. NHTSA is authorized to issue an order requiring notification and remedy of a defect if the Agency?s investigation shows a defect in design, construction, or performance of a motor vehicle that presents an unreasonable risk to safety. 49 U.S.C. ?? 30102(a)(9), 30118. Since the information before the Agency is not indicative of a vehicle-based defect, it is unlikely that any investigation opened because of granting this petition would result in an order concerning the notification and remedy of a safety-related defect. Therefore, upon full consideration of the information presented in the petition and the potential risks to safety, the petition is denied. The denial of this petition does not foreclose the Agency from taking further action if warranted or the p

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.