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2005 Toyota 4RUNNER

Owner reports · Recalls · Investigations

More warning signs than most 4RUNNER years

Owner complaints for the 2005 Toyota 4RUNNER are substantially higher than the model-year median of 58.

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When problems were reported

Mileage at the reported incident

292 reports with mileage · 117 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 75 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports3 fire reports10 injury reports

Service Brakes, Hydraulic complaints

14 reports
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Mileage unknown · Apr 9, 2012
Service Brakes, Hydraulic

WHEN I TRIED REPLACING MY BRAKE PAD, I NOTICED THAT THE FRONT CALIPER PISTON IS FROZEN AND I COULD NOT RETRACT IT. I ENDED UP REPLACING MY FRONT CALIPER ON BOTH SIDES DUE TO THIS. BOTH FRONT DRIVER SIDE AND FRONT PASSENGER SIDE CALIPER IS FROZEN. 1 PISTON ON EACH CALIPER. I BELIEVE THIS IS A SAFETY ISSUE AND SHOULD BE ADDRES…

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WHEN I TRIED REPLACING MY BRAKE PAD, I NOTICED THAT THE FRONT CALIPER PISTON IS FROZEN AND I COULD NOT RETRACT IT. I ENDED UP REPLACING MY FRONT CALIPER ON BOTH SIDES DUE TO THIS. BOTH FRONT DRIVER SIDE AND FRONT PASSENGER SIDE CALIPER IS FROZEN. 1 PISTON ON EACH CALIPER. I BELIEVE THIS IS A SAFETY ISSUE AND SHOULD BE ADDRESSED QUICKLY TO AVOID FUTURE ACCIDENT. I HAVE MY RECEIPTS WHEN I REPLACED IT IF YOU NEED IT. THANK YOU. *TR

NHTSA ODI #10454563

90,000 miles · Mar 8, 2012
Service Brakes, Hydraulic

FRONT BRAKE CALIPERS HAD TO BE REPLACED BECAUSE THEY WERE FROZEN. *TR

NHTSA ODI #10450708

86,000 miles · Oct 21, 2011
Service Brakes, Hydraulic

MY ABS DOES NOT ENGAGE WHEN BRAKES ARE APPLIED IN AN EMERGENCY. OVER TIME, BRAKING DISTANCES HAVE BECOME SIGNIFICANTLY LONGER. RECENTLY, I ATTEMPTED TO REPLACE MY FRONT BRAKES AND BOTH SIDES' LOWER BRAKE PISTONS WERE FROZEN/SEIZED. THIS SAME ISSUE HAS OCCURRED WITH MANY OTHER 2003-2009 TOYOTA 4RUNNER OWNERS. MORE INFORMATION …

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MY ABS DOES NOT ENGAGE WHEN BRAKES ARE APPLIED IN AN EMERGENCY. OVER TIME, BRAKING DISTANCES HAVE BECOME SIGNIFICANTLY LONGER. RECENTLY, I ATTEMPTED TO REPLACE MY FRONT BRAKES AND BOTH SIDES' LOWER BRAKE PISTONS WERE FROZEN/SEIZED. THIS SAME ISSUE HAS OCCURRED WITH MANY OTHER 2003-2009 TOYOTA 4RUNNER OWNERS. MORE INFORMATION ABOUT THIS DEFECT CAN BE FOUND ON HTTP://WWW.T4R.ORG. *TR

NHTSA ODI #10432358

110,000 miles · Oct 20, 2011
Service Brakes, Hydraulic

HEAVY VIBRATION NOTICED WHEN ATTEMPTING TO BRAKE AT SPEEDS ABOVE 40MPH. A REDUCTION IN BRAKING FEEL AND POWER WAS ALSO NOTICED. WHEN I WENT TO EXAMINE THE BRAKES, I FOUND THAT BOTH OF THE FRONT BRAKE CALIPERS HAD FROZEN LOWER PISTONS. HAD TO REPLACE BOTH FRONT CALIPERS AND ROTORS AS WELL AS BRAKE PADS. FOUND THIS TO BE A VER…

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HEAVY VIBRATION NOTICED WHEN ATTEMPTING TO BRAKE AT SPEEDS ABOVE 40MPH. A REDUCTION IN BRAKING FEEL AND POWER WAS ALSO NOTICED. WHEN I WENT TO EXAMINE THE BRAKES, I FOUND THAT BOTH OF THE FRONT BRAKE CALIPERS HAD FROZEN LOWER PISTONS. HAD TO REPLACE BOTH FRONT CALIPERS AND ROTORS AS WELL AS BRAKE PADS. FOUND THIS TO BE A VERY COMMON PROBLEM ON 4TH GENERATION TOYOTA 4RUNNERS. MANY COMPLAINS CAN BE FOUND AT WWW.T4R.COM. *TR

NHTSA ODI #10432208

53,000 miles · Sep 6, 2011
Service Brakes, Hydraulic

VEHICLE BRAKES FAILED COMPLETELY. NO WARNING PRIOR TO EVENT. THE BRAKES FAILED WHILE DRIVING. WE HAD TO COAST INTO A PARKING LOT AND THEN APPLY THE EMERGENCY BRAKE. MULTIPLE DASHBOARD WARNING LIGHTS CAME ON BUT NONE PRIOR TO THE BRAKE FAILURE. THERE WERE NO SYMPTOMS WHATSOEVER OF THE IMPENDING FAILURE. THE DEALER SAYS THE MAS…

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VEHICLE BRAKES FAILED COMPLETELY. NO WARNING PRIOR TO EVENT. THE BRAKES FAILED WHILE DRIVING. WE HAD TO COAST INTO A PARKING LOT AND THEN APPLY THE EMERGENCY BRAKE. MULTIPLE DASHBOARD WARNING LIGHTS CAME ON BUT NONE PRIOR TO THE BRAKE FAILURE. THERE WERE NO SYMPTOMS WHATSOEVER OF THE IMPENDING FAILURE. THE DEALER SAYS THE MASTER CYLINDER FAILED. THERE WERE NO SERIOUS INJURIES, HOWEVER, IF THIS HAD OCCURRED JUST MOMENTS BEFORE WE WOULD HAVE BEEN ON THE INTERSTATE DRIVING 60+ MPH! *TR

NHTSA ODI #10423999

85,000 miles · Aug 18, 2010
Service Brakes, Hydraulic

FRONT BRAKES PISTONS SEIZED TO ROTORS AND WILL NOT RELEASE. VEHICLE WOULD BARELY SLOW DOWN. CALLED TOYOTA HOTLINE AND THEY SAID THERE'S NOTHING THEY WILL DO TO HELP FIX THE PROBLEM. CALLED DEALER AND THEY ARE WELL AWARE OF THE PROBLEM. THEY SAID THEY HAVE REPLACED MANY FRONT CALIPERS AND THIS IS A COMMON PROBLEM FOR 2004 AND…

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FRONT BRAKES PISTONS SEIZED TO ROTORS AND WILL NOT RELEASE. VEHICLE WOULD BARELY SLOW DOWN. CALLED TOYOTA HOTLINE AND THEY SAID THERE'S NOTHING THEY WILL DO TO HELP FIX THE PROBLEM. CALLED DEALER AND THEY ARE WELL AWARE OF THE PROBLEM. THEY SAID THEY HAVE REPLACED MANY FRONT CALIPERS AND THIS IS A COMMON PROBLEM FOR 2004 AND 2005 4RUNNERS. I ALMOST LOST CONTROL AND CRASHED CAR WHEN THE BRAKE WENT OUT AND TOYOTA CAN'T EVEN HELP FIX THERE FAULTY PRODUCTS. VEHICLE HAS 85K MILES. I COUNTED OVER A DOZEN SIMILAR COMPLAINT ON NHTSA WEBSITE REGARDING 04 AND 05 BRAKE CALIPERS SEIZING. CALIPERS SHOULD BE RECALLED, THIS IS JUST AS DANGEROUS AS THE STICKING GAS PEDALS THEY PUT IN THE NEW CARS. *TR

NHTSA ODI #10350368

60,000 miles · Apr 18, 2010
Service Brakes, Hydraulic

MY 2005 TOYOTA 4RUNNER HAS HAD ISSUES WITH FRONT BRAKE CALIPERS SEIZING UP. WITH ROUGHLY 60K MILES ON IT, I HAD TO REPLACE BOTH FRONT CALIPERS BECAUSE THE LOWER INNER PISTONS WERE SEIZED. I REPLACED THE CALIPERS WITH RE-MANUFACTURED CALIPERS. AT 100K MILES, I HAD TO REPLACE THE FRONT CALIPERS AGAIN FOR THE SAME REASON. AFTER…

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MY 2005 TOYOTA 4RUNNER HAS HAD ISSUES WITH FRONT BRAKE CALIPERS SEIZING UP. WITH ROUGHLY 60K MILES ON IT, I HAD TO REPLACE BOTH FRONT CALIPERS BECAUSE THE LOWER INNER PISTONS WERE SEIZED. I REPLACED THE CALIPERS WITH RE-MANUFACTURED CALIPERS. AT 100K MILES, I HAD TO REPLACE THE FRONT CALIPERS AGAIN FOR THE SAME REASON. AFTER SEARCHING ON THE TOYOTA 4RUNNER FORUMS, IT APPEARS THAT THIS IS A COMMON PROBLEM. THE LOCAL TOYOTA DEALERSHIP WAS UNABLE TO OFFER ANYTHING OTHER THAN REPLACING THE CALIPERS AT MY COST. I CALLED THE TOYOTA CUSTOMER SERVICE LINE AND REPORTED THE PROBLEM TWICE, BUT THEY WERE ALSO UNABLE TO DO ANYTHING. THEY BLAME ROAD SALT FOR THE ISSUE. MY OTHER VEHICLES, AS WELL AS THOSE OF MY NEIGHBORS/FRIENDS/COWORKERS, HAVE OPERATED IN THE SAME CONDITIONS, BUT HAVEN'T HAD THIS ISSUE. THUS FAR, I HAVEN'T HAD A COMPLETE BRAKING FAILURE OR INCIDENT FROM THE ISSUE. I'VE NOTICED THE ISSUE WHEN THE ROTORS WARP FROM THE CONSTANT HEAT AND REPLACED THE CALIPERS. I'M CONCERNED OVER THE ISSUE AND TOYOTA'S UNWILLINGNESS TO ADDRESS THE SAFETY CONCERN. *TR

NHTSA ODI #10326237

50,000 miles · Mar 16, 2010
Service Brakes, Hydraulic

TL*-THE CONTACT OWNS A 2005 TOYOTA 4RUNNER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE. THE TECHNICIAN DETECTED THE LEFT AND RIGHT FRONT PISTONS WERE FROZEN DUE TO EXCESSIVE CORROSION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE FRONT BRAKE CALIPERS REQUIRED A REPLACEME…

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TL*-THE CONTACT OWNS A 2005 TOYOTA 4RUNNER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE. THE TECHNICIAN DETECTED THE LEFT AND RIGHT FRONT PISTONS WERE FROZEN DUE TO EXCESSIVE CORROSION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE FRONT BRAKE CALIPERS REQUIRED A REPLACEMENT. THE ESTIMATED COST FOR REPAIR WAS $835.00. THE CONTACT WAS DISPLEASED TO KNOW THE MANUFACTURER REFUSED TO BE FINANCIALLY RESPONSIBLE FOR THE TOTAL COST OF THE REPAIR. THE MANUFACTURER OFFERED TO COVER FIFTY PERCENT TOWARDS THE SERVICE REPAIR COST. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE MILEAGE WAS 50,000. THE CURRENT MILEAGE WAS 56,000.

NHTSA ODI #10320254

83,000 miles · Feb 5, 2010
Power TrainService Brakes, HydraulicVehicle Speed Control

I AM WRITING TODAY TO ALERT YOU TO A POTENTIAL ACCELERATOR PROBLEM WITH THE 2005 TOYOTA 4RUNNER SUV. IN MID-DECEMBER, MY HUSBAND AND I WERE DRIVING ON THE HIGHWAY WHEN THE CAR INEXPLICABLY ACCELERATED, GOING FROM APPROXIMATELY 40 MPH TO ABOUT 60 MPH WITHIN A MATTER OF SECONDS. MY HUSBAND, WHO HAS HAD PROFESSIONAL DRIVING INSTRUC…

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I AM WRITING TODAY TO ALERT YOU TO A POTENTIAL ACCELERATOR PROBLEM WITH THE 2005 TOYOTA 4RUNNER SUV. IN MID-DECEMBER, MY HUSBAND AND I WERE DRIVING ON THE HIGHWAY WHEN THE CAR INEXPLICABLY ACCELERATED, GOING FROM APPROXIMATELY 40 MPH TO ABOUT 60 MPH WITHIN A MATTER OF SECONDS. MY HUSBAND, WHO HAS HAD PROFESSIONAL DRIVING INSTRUCTION, PUT THE CAR INTO NEUTRAL AND WAS ABLE TO SLOW THE CAR DOWN, AT WHICH POINT THE ACCELERATOR (WHICH WAS MOVING TOWARDS THE FLOOR WITHOUT A FOOT ON IT) POPPED BACK UP AND THE BRAKES BEGAN WORKING AGAIN. HOWEVER, WITHIN THIS SAME JOURNEY, THIS SAME ACCELERATOR PROGRAM OCCURRED TWO ADDITIONAL TIMES. WE IMMEDIATELY TOOK THE SUV TO TOYOTA OF ALEXANDRIA IN VIRGINIA AND EXPLAINED WHAT HAPPENED. THEY NOTIFIED US THAT OUR CAR WAS NOT SUBJECT TO A RECALL FOR ACCELERATOR PROBLEMS BUT, BASED ON OUR CONCERNS, AGREED TO EXAMINE THE SUV. TO THEIR CREDIT, THEY DID CALL IN A CORPORATE INSPECTOR TO EXAMINE THE DISSEMBLED DRIVE TRAIN WHO IN TURN DETERMINED THAT AN ACCUMULATION OF OIL IN THE DIFFERENTIALS CAUSED THE CARS COMPUTER TO MISREAD ACCELERATION AND DECELERATION INFORMATION. DESPITE THIS DIAGNOSIS -- AND SUBSEQUENT REPLACEMENT OF THE DRIVE TRAIN AND REAR DIFFERENTIALS -- TOYOTA MECHANICS WERE NEVER ABLE TO REPLICATE THE ACCELERATION PROBLEM THAT WE EXPERIENCED. AFTER TALKING TO SEVERAL TOYOTA REPRESENTATIVES, AS WELL AS A NUMBER OF INDEPENDENT MECHANICS, WE WERE ADVISED TO PURSUE ARBITRATION WITH TOYOTA AND ARE CURRENTLY ENTRENCHED IN THAT PROCESS. IN THE INTERIM, WE ARE USING THE CAR ONLY FOR LOCAL JOURNEYS OUR OF CONCERN THAT THIS ACCELERATOR PROBLEM COULD REOCCUR. I AM WRITING TODAY TO INFORM YOU OF THE PROBLEM SO THAT YOU HAVE A RECORD THAT TOYOTA'S ACCELERATOR PROBLEMS MAY EXTEND BEYOND THE CARS/SUVS INCLUDED IN THE RECENT RECALL. *TR

NHTSA ODI #10306653

Mileage unknown · Feb 3, 2010
Service Brakes, Hydraulic

THIS IS REGARDING THE BRAKING SYSTEM ON A 2005 TOYOTA 4RUNNER. EVERY TIME I HIT A POT HOLE AS IM PRESSING ON THE BRAKE THE VEHICLE STOPS BRAKING. EVEN THOUGH MY FOOT IS STILL ON THE BRAKE PEDAL THE VEHICLE CONTINUES MOVING AS IF NO BRAKING WAS APPLIED. THIS ONLY HAPPENS IF I HIT A POT HOLE OR BUMP WHILE IM PRESSING THE BRAKE …

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THIS IS REGARDING THE BRAKING SYSTEM ON A 2005 TOYOTA 4RUNNER. EVERY TIME I HIT A POT HOLE AS IM PRESSING ON THE BRAKE THE VEHICLE STOPS BRAKING. EVEN THOUGH MY FOOT IS STILL ON THE BRAKE PEDAL THE VEHICLE CONTINUES MOVING AS IF NO BRAKING WAS APPLIED. THIS ONLY HAPPENS IF I HIT A POT HOLE OR BUMP WHILE IM PRESSING THE BRAKE PEDAL. IM REPORTING THIS NOW BECAUSE I SEE THAT SIMILAR SITUATION IS OCCURRING WITH THE PRIUS VEHICLES. I DID REPORT THIS ISSUE TO MY LOCAL TOYOTA DEALERSHIP OVER A YEAR AGO AND WAS TOLD THAT THERE WAS NO ISSUE WITH MY SUV. *TR

NHTSA ODI #10304439

Official recalls

5

16V396000 · Seats:front Assembly:seat Heater/cooler

Jun 2, 2016

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Consequence & remedy

Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

16V065000 · Air Bags:side/window

Feb 5, 2016

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tundra and Sequoia, 2004-2006 Toyota 4Runner and Lexus GX470 vehicles equipped with side curtain-shield-air bags. The affected vehicles have an air bag control module that may be improperly programmed, causing the side curtain-shield-air bags to deploy inadvertently.

Consequence & remedy

Consequence: If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Remedy: Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, free of charge. The recall began on December 1, 2016. Owners may contact Toyota customer service at 1-888-271-9371. Toyota's number for this recall is G0C and GLB.

11V113000 · Vehicle Speed Control:accelerator Pedal

Feb 24, 2011

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 LEXUS LX570, 2003 THROUGH 2009 TOYOTA 4RUNNER, AND 2006 THROUGH 2010 RAV4 VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence & remedy

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: THE REMEDY IS NOW AVAILABLE. THE SAFETY RECALL BEGAN EARLY APRIL 2011. THE REMEDY WILL INVOLVE MODIFICATION OR REPLACEMENT OF THE ACCELERATOR PEDAL AND REPLACEMENT OF ANY TOYOTA ALL-WEATHER FLOOR MAT. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

10V035000 · Equipment:other:labels

Feb 3, 2010

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

10V036000 · Equipment:other:labels

Feb 3, 2010

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Consequence & remedy

Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP18002 · Frame Corrosion

Opened Aug 17, 2018 · Closed Mar 18, 2022

Status: closed (inferred from source dates) · Structure:frame And Members

On August 7, 2018, the Office of Defects Investigation (ODI) received a defect petition from Mr. Gary Weinreich alleging premature frame corrosion failure in model year (MY) 2002 - 2006 Toyota 4Runner vehicles. The petitioner based his request upon a corrosion-related front suspension failure he experienced in his MY 2005 Toyota 4Runner, a class action lawsuit settlement involving other Toyota products, and other complaints of underbody corrosion in Toyota 4Runner vehicles that he found in NHTSA?s online complaint database. The petitioner submitted a complaint to NHTSA documenting his experience (NHTSA ID 11098055). On August 17, 2018, ODI opened DP18-002 to evaluate the petitioner?s request. ODI?s evaluation included information provided by the petitioner regarding his vehicle, facts related to the class action lawsuit cited by the petitioner, and consumer complaint data received by NHTSA regarding underbody corrosion in third and fourth-generation Toyota 4Runner vehicles.The undercarriage of the petitioner?s vehicle exhibited severe corrosion damage indicative of seawater immersion. The vehicle?s service history shows that concerns with underbody corrosion were first noted by a Toyota dealer in a multi-point vehicle inspection performed on April 28, 2011. The invoice for that inspection noted ?severe and excessive amount of rust on the undercarriage and on the drive shaft transmission.? Two years later, on October 21, 2013, another multi-point inspection by a Toyota dealer observed further progression of underbody corrosion damage, noting: ?rust on shocks/struts and other components,? ?rust on exhaust system,? ?both splash shields severely rusted,? and ?undercarriage very rusty.? On July 17, 2017, approximately 10 months prior to experiencing the suspension failure incident, an independent repair facility performing routine oil change and brake maintenance informed the Petitioner of a concern with ?excessive frame corrosion? on his vehicle. The service history, severe general corrosion damage, failure age, and environment do not support the petitioner?s allegation of premature corrosion failure.ODI?s analysis of NHTSA complaint data identified fifteen incidents of front lower control arm failure in fourth-generation Toyota 4Runner sport utility vehicles. Two of the failures, including the petitioner?s vehicle, involve vehicles operated in ocean front communities with continuous exposure to aerosolized marine salts and potential exposure to seawater immersion. The remaining thirteen failures all involved vehicles owned or previously registered in states with the greatest use of deicing salts to treat road surfaces in winter months (?Salt states?). On average, the front lower control arm failures occurred after 13.1 years in service in highly corrosive environments. The failure ages and environments do not support the petitioner?s allegation of premature corrosion failure. NHTSA is authorized to issue an order requiring notification and remedy of a defect if the Agency?s investigation shows a defect in design, construction, or performance of a motor vehicle that presents an unreasonable risk to safety. 49 U.S.C. ?? 30102(a)(9), 30118. Since the information before the Agency is not indicative of a vehicle-based defect, it is unlikely that any investigation opened because of granting this petition would result in an order concerning the notification and remedy of a safety-related defect. Therefore, upon full consideration of the information presented in the petition and the potential risks to safety, the petition is denied. The denial of this petition does not foreclose the Agency from taking further action if warranted or the p

RQ10003 · Unintended And Uncontrolled Acceleration

Opened Feb 16, 2010 · Closed Mar 1, 2011

Status: closed (inferred from source dates) · Electrical System:software; Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Additional source detail variants (6)

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Electrical System:software

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.

Vehicle Speed Control:accelerator Pedal

On February 16, 2010, NHTSA's Office of Defects Investigation (ODI) opened RQ10-003 to determine whether the scope of prior Toyota recalls relating to potential unintended acceleration were sufficiently broad, including, among others, Toyota recalls 07E-082, 09V-388, 10V-017, and 10V-023.NHTSA also requested information regarding potential electronic causes of unintended acceleration in Toyota and Lexus vehicles.I. Pedal Interference from Floor mats, Carpet Covers and Plastic Pads in Carpets.During the RQ10-003 investigation, ODI reviewed a large volume of documents to assess whether additional vehicles should be recalled.Following the agency's analysis, NHTSA requested that Toyota recall additional vehicles.Toyota complied with the agency's request.The details of these recalls are set forth more fully in Toyota's reports to NHTSA pursuant to 49 CFR Part 573.These recalls are as follows:Recall 11V-112: (1) model year (MY) 2004-2006 Toyota Highlander and Highlander Hybrid; and, (2) MY 2004-2007 Lexus RX330,RX350, and RX400h (hybrid model). The total estimated population under this recall is 769,379 vehicles.This recall remedies potential accelerator pedal entrapment caused by a loose floor carpet cover (trim panel). Recall 11V-113: (1) MY 2003-2009 through 2009 Toyota 4Runner; (2) MY 2006-2010 Toyota RAV4; and, (3) MY 2008-2011 Lexus LX570.The total estimated population under this recall is 1,381,000 vehicles.This recall supplements recall 09V-388 and remedies potential accelerator pedal entrapment by an unsecured floor mat.Recall 11V-115: (1) MY 2006-2007 Lexus GS300 (all wheel drive vehicles); and, (2) MY 2006-2007 Lexus GS350 (all wheel drive vehicles). The total estimated population under this recall is 19,647 vehicles.This recall remedies potential accelerator pedal entrapment caused by inadequate clearance between the pedal linkage and a plastic pad embedded in the vehicle's carpet.II. Potential Electronic Causes of Unintended Acceleration.After NHTSA opened RQ10-003, NHTSA launched a ten-month study of potential electronic causes of unintended acceleration in Toyota vehicles.NHTSA launched the study in the spring of 2010 in light of concerns aired in Congressional hearings.NHTSA enlisted engineers at the National Aeronautics and Space Administration (NASA) with expertise in areas such as computer controlled electronic systems, electromagnetic interference and software integrity to assess whether electronic systems or electromagnetic interference played a role in incidents of unintended acceleration in Toyota vehicles.That study has concluded.Two reports are associated with the study and are available on NHTSA's website.NASA's report is entitled Technical Support to the National Highway Traffic Safety Administration (NHTSA) on the Reported Toyota Motor Corporation (TMC) Unintended Acceleration (UA) Investigation, NESC Assessment No. TI-10-00618 (Jan. 18, 2011).NHTSA's report is entitled Technical Assessment of Toyota Electronic Throttle Control (ETC) Systems (Feb. 2011).Both reports should be read in conjunction with each other. As stated in its report, NASA did not find an electronic cause of large throttle openings that can result in unintended acceleration incidents. NHTSA did not find a vehicle-based cause of unintended acceleration incidents other than the physical pedal interference causes that are being addressed by Toyota's recalls. This RQ is closed.