NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
79 reportsClear category filter91,000 miles · Feb 9, 2014
Structure
WHEN I TOOK MY VEHICLE TO GET A STATE INSPECTION AT MY TOYOTA DEALERSHIP, THE MECHANIC FOUND A RUST HOLE ON MY FRAME . IT IS LOCATED ON THE PASSENGERS SIDE RIGHT BESIDE THE MUFFLER. THIS VEHICLE IS SERVICED REGULARLY AT THIS DEALERSHIP SINCE IT WAS NEW. THERE ARE FORUMS ON THE INTERNET THAT HAVE MANY PEOPLE THAT HAVE THE SAME PR…
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WHEN I TOOK MY VEHICLE TO GET A STATE INSPECTION AT MY TOYOTA DEALERSHIP, THE MECHANIC FOUND A RUST HOLE ON MY FRAME . IT IS LOCATED ON THE PASSENGERS SIDE RIGHT BESIDE THE MUFFLER. THIS VEHICLE IS SERVICED REGULARLY AT THIS DEALERSHIP SINCE IT WAS NEW. THERE ARE FORUMS ON THE INTERNET THAT HAVE MANY PEOPLE THAT HAVE THE SAME PROBLEM THAT I DO. IF THESE FRAMES ARE THIS INFERIOR THEY SHOULD BE RECALLED JUST LIKE THE TACOMA AND TUNDRA. *TR
NHTSA ODI #10563600
147,000 miles · Oct 27, 2013
Structure
BROUGHT VEHICLE TO TOYOTA DEALER FOR REMOVAL OF SEIZED HARDWARE. TECHNICIAN POINTED OUT RUST SPOT ON FRAME, ROT HAS SPREAD TO WHEEL WELL ON BOTH SIDES OF FRAME AND HAS CONTINUED DOWN TO TRANSMISSION CROSSMEMBER. TECHNICIAN POINTED OUT ROT HAS EATEN THROUGH FRAME ON BOTH SIDES AT REAR CONTROL ARM BRACKET. SPOKE WITH OTHER EARLY 2…
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BROUGHT VEHICLE TO TOYOTA DEALER FOR REMOVAL OF SEIZED HARDWARE. TECHNICIAN POINTED OUT RUST SPOT ON FRAME, ROT HAS SPREAD TO WHEEL WELL ON BOTH SIDES OF FRAME AND HAS CONTINUED DOWN TO TRANSMISSION CROSSMEMBER. TECHNICIAN POINTED OUT ROT HAS EATEN THROUGH FRAME ON BOTH SIDES AT REAR CONTROL ARM BRACKET. SPOKE WITH OTHER EARLY 2000'S 4RUNNER OWNERS WHO ALL HAVE ROT IN SAME PLACES. PREVENTATIVE MAINTENANCE PRACTICES HAVE BEEN USED ON THIS VEHICLE SINCE I PURCHASED IT. FRAME HAS NO DRAINAGE HOLES FORWARD OF RUST HOLES IN WHEEL WELLS. CONCERNED FOR OTHER 4RUNNER OWNERS WHO ARE UNAWARE OF RUST SPOTS BY CONTROL ARM BRACKETS. FURTHER RUST ON FRAME IN SAME SPOT ON OTHER VEHICLES COULD RESULT IN SEPARATION OF BRACKET, CONTROL ARM AND REAR AXLE FROM FRAME. *TR
NHTSA ODI #10549693
306,781 miles · Sep 25, 2013
Structure
TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED, SEVERAL TIMES. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000. UPDATED 12/20/13*CN THE CONSUMER STA…
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TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED, SEVERAL TIMES. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000. UPDATED 12/20/13*CN THE CONSUMER STATED THE VEHICLE IS ON THE SAME FRAME AS OTHER RECALLED TOYOTA VEHICLES. UPDATED 12/26/13
NHTSA ODI #10545334
125,000 miles · Sep 10, 2013
Structure
TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE HAVING ROUTINE MAINTENANCE PERFORMED ON THE VEHICLE, SHE WAS INFORMED BY AN INDEPENDENT MECHANIC THAT DUE TO THE MASSIVE AMOUNT OF CORROSION TO THE FRAME, THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT RE…
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TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE HAVING ROUTINE MAINTENANCE PERFORMED ON THE VEHICLE, SHE WAS INFORMED BY AN INDEPENDENT MECHANIC THAT DUE TO THE MASSIVE AMOUNT OF CORROSION TO THE FRAME, THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 125,000.
NHTSA ODI #10542831
229,000 miles · Sep 5, 2013
Structure
TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT HE NOTICED THE MUFFLER MAKING A LOUD NOISE WHEN DRIVING AT VARIOUS SPEEDS. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE REAR SUB FRAME MOUNT AREA WAS CORRODED AND EXHIBITED HOLES. THE MANUFACTURE ADVISED THE CONTACT THAT THE VEHICLE WAS A CANADIAN VEHIC…
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TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT HE NOTICED THE MUFFLER MAKING A LOUD NOISE WHEN DRIVING AT VARIOUS SPEEDS. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE REAR SUB FRAME MOUNT AREA WAS CORRODED AND EXHIBITED HOLES. THE MANUFACTURE ADVISED THE CONTACT THAT THE VEHICLE WAS A CANADIAN VEHICLE THEREFORE IT COULD NOT BE REPAIRED IN THE UNITED STATES. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 229,000.
NHTSA ODI #10541992
89,300 miles · Jul 1, 2013
Structure
TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT WHILE HAVING THE VEHICLE INSPECTED, HE WAS ADVISED THAT THE FRAME COMPLETELY RUSTED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 89,300. *TR
NHTSA ODI #10522722
128,000 miles · Jun 5, 2013
Structure
FRAME RUSTED THROUGH AT REAR NEAR MUFFLER. BOTTOM OF FRAME SECTION APPROXIMATELY 4" MISSING , INSIDE OF FRAME PERFORATED THROUGH APPROXIMATELY 18". REAR SUPPORT ROD STRUCTURAL INTEGRITY COMPROMISED. VEHICLE WAS PURCHASED NEW FROM LOCAL DEAL (LYNCH TOYOTA, MANCHESTER CT) AND IS ONE OWNER GARAGED AND MAINTAINED. CONTACTED TOYO…
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FRAME RUSTED THROUGH AT REAR NEAR MUFFLER. BOTTOM OF FRAME SECTION APPROXIMATELY 4" MISSING , INSIDE OF FRAME PERFORATED THROUGH APPROXIMATELY 18". REAR SUPPORT ROD STRUCTURAL INTEGRITY COMPROMISED. VEHICLE WAS PURCHASED NEW FROM LOCAL DEAL (LYNCH TOYOTA, MANCHESTER CT) AND IS ONE OWNER GARAGED AND MAINTAINED. CONTACTED TOYOTA AND LOCAL DEALER. BOTH UNWILLING TO TAKE ANY ACTION. NO RECALL ON THIS VEHICLE. *TR
NHTSA ODI #10515146
112,000 miles · Dec 28, 2012
Structure
MY 2001 4RUNNER VEHICLE WILL NOT PASS INSPECTION DUE TO CORROSION, ACTUAL HOLES AND SOFT SPOT, ON THE REAR PART OF THE FRAME IN THE MUFFLER AREA. CONCERNED WITH FAILURE WHEN TOWING 300 LBS TRAILER. NO OTHER ISSUES WITH THE VEHICLE, 112K MILES AND BOUGHT NEW 11 YEARS OLD. ONLY DETECTING THE PROBLEM NOW. SHOULD NOT BE NEEDING …
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MY 2001 4RUNNER VEHICLE WILL NOT PASS INSPECTION DUE TO CORROSION, ACTUAL HOLES AND SOFT SPOT, ON THE REAR PART OF THE FRAME IN THE MUFFLER AREA. CONCERNED WITH FAILURE WHEN TOWING 300 LBS TRAILER. NO OTHER ISSUES WITH THE VEHICLE, 112K MILES AND BOUGHT NEW 11 YEARS OLD. ONLY DETECTING THE PROBLEM NOW. SHOULD NOT BE NEEDING TO REPLACE FRAME. COST ESTIMATE $10K, SHOPPING AROUND FOR BETTER PRICING. COST TO REPAIR 40% OF THE ORIGINAL PURCHASE PRICE OR TWICE WHAT THE VEHICLE BOOKS TODAY. CONTACTED TOYOTA AND THEY WILL NOT EVEN DISCLOSE # OF COMPLAINT ON THIS ISSUE. THEIR ONLY COMMENTS IS THERE IS NO RECALL AT THIS TIME. FINDING NUMEROUS PEOPLE EXPERIENCING THE SAME ISSUE. *TR
NHTSA ODI #10490369
113,462 miles · Oct 1, 2012
Structure
SEVERELY RUSTY FRAME. MY 4RUNNER ONLY HAS A LITTLE OVER 114K MILES ON IT. IT SHOULDN'T HAVE ANYWHERE NEAR THE AMOUNT OF RUST ON THE FRAME. IT'S EVERYWHERE AND FLAKES OFF TO THE TOUCH. *TR
NHTSA ODI #10478187
145,000 miles · Aug 23, 2012
Power TrainStructure
MY VEHICLE HAS VERY LITTLE RUST EXCEPT FOR THE REAR DIFFERENTIAL. LARGE FLAKES OF RUST HAVE FORMED. THE DIFFERENTIAL RECENTLY BEGAN LEAKING. AFTER SEARCHING ONLINE I SEE THIS IS A COMMON PROBLEM WITH 4RUNNERS. *TR
NHTSA ODI #10471996