1999 Toyota 4RUNNER

THE BALL JOINT ON MY 1999 TOYOTA 4RUNNER BROKE WHILE I WAS DRIVING THE VEHICLE. BY THE GRACE OF GOD, I STOPPED AT MCDONALD'S BEFORE MY LONG JOURNEY ONTO THE FREEWAY, WITH MY 9 MONTH OLD BABY IN THE CAR, AND THAT SAVED US FROM A VERY BAD CRASH THAT MAY HAVE TAKEN OUR LIVES HAD WE BEEN GOING 60-70 MPH. HOW DOES A BALL JOINT BREAK IN HALF???

I HAVE A 1999 TOYOTA 4RUNNER. I AM THE ORIGINAL OWNER, AND THIS VEHICLE HAS BEEN GARAGE KEEP AND WELL MAINTAINED SINCE I HAVE OWNED IT. WHILE DRIVING ON THE HIGHWAY AT ABOUT 55MPH ON 10/18/16, WITHOUT WARNING - THE 4RUNNER BEGAN TO SHAKE VIOLENTLY FROM SIDE TO SIDE... I ALMOST LOST CONTROL OF THE 4RUNNER AND COULD HAVE BEEN INVOLVED IN A SERIOUS ACCIDENT. THE REASON I LOST CONTROL OF THE 4RUNNER IS BECAUSE OF A SERIOUS RUSTING ISSUE IN THE FRAME (THIS ISSUE HAS BEEN WELL DOCUMENTED ON THE NHTSA, AND ALSO MANY OTHER WEBSITES). THE REASON THIS RUSTING ISSUE IS SO DANGEROUS IS WHERE THE RUSTING HAS OCCURRED. THE FRAME IS RUSTING RIGHT AT THE SECTION THAT THE LOWER CONTROL ARM BRACKET IS WELDED TO THE FRAME. THE LOWER CONTROL ARM BRACKET IS ATTACHED TO THE LINK/BAR THAT HOLDS THE REAR AXLE IN PLACE. THE RUST ON MY 4RUNNER FRAME CAUSED THE LOWER CONTROL ARM BRACKET ON THE DRIVERS SIDE TO COMPLETELY SEPARATE FROM THE FRAME, CAUSING A LOSS OF CONTROL OF THE VEHICLE (SEE ATTACHED PHOTOS). I CHECK THE CONTROL ARM BRACKET ON THE PASSENGER SIDE, AND IT ALSO SHOWS THE SAME SEVERE RUSTING AT THE FRAME WHERE THE CONTROL ARM BRACKET IS ATTACHED. THERE ARE STILL MANY 3RD GENERATION 4RUNNERS ON THE ROAD, AND I FEEL THIS RUSTING SITUATION IS PUTTING MANY LIVES IN DANGER. THERE IS NO WARNING, YOU JUST LOSE CONTROL. I UNDERSTAND THAT MY 4RUNNER IS 17 YEARS OLD... BUT AS I MENTIONED EARLIER, THE REST OF THE VEHICLE IS IN EXCELLENT SHAPE. A FRAME SHOULD NOT RUST THIS BADLY, ESPECIALLY IN A CRITICAL SECTION. PLEASE HOLD TOYOTA ACCOUNTABLE FOR A VEHICLE DEFECT THAT IS PUTTING LIVE IN DANGER. THANK YOU. *TR

I WAS TRAVELING APPROXIMATELY 70 MPH ON A STRAIGHT HIGHWAY. I FELT A BUMP AND THEN HEARD A GRINDING NOISE AND SAW SPARKS FROM MY FRONT LEFT WHEEL WELL. I PULLED TO THE SHOULDER AND SAW MY FRONT TIRE, WHEEL, AND BRAKE ASSEMBLY WERE DETACHED AND LODGED UNDER MY VEHICLE. ON FURTHER INSPECTION, THE LOWER BALL JOINT GAVE OUT AND MY WHEEL ASSEMBLY DETACHED. VERY HAZARDOUS AND WOULD HAVE LED TO A COLLISION IF I HAD NOT BEEN SO LATE AT NIGHT. THIS IS A KNOWN PROBLEM WITH THIS BALL JOINT AND TOYOTA ISSUED RECALL ON 2001-2004 4RUNNERS FOR THE ISSUE. NEEDS TO BE EXPANDED TO OLDER YEARS. JOINT ASSEMBLY WAS REDESIGNED FOR 2005-CURRENT MODELS TO CORRECT THE PROBLEM. SEE ATTACHED PHOTOS.

THE FRONT SUSPENSION LOWER BALL JOINT SEPERATED FROM THE KNUCKLE AND BROKE OFF WHILE I WAS DRIVING AND LEFT ME IN ON COMING TRAFFIC THAT I HAD TO GET OUT OF THE WAY OF. TOYOTA HAS A RECALL FOR THE EXACT SAME ISSUE FOR TOYOTA 4RUNNERS FROM 2001-2004 (SPECIAL SERVICE CAMPAIGN 50J ' FRONT SUSPENSION LOWER BALL JOINT 2001 THROUGH 2002 4RUNNER). IT SHOULD BE EXPANDED TO INCLUDE ADDITIONAL YEARS. IT IS EXTREMELY DANGEROUS AND CAN POTENTIALLY PUT LIVES IN JEOPARDY. HTTP://WWW-ODI.NHTSA.DOT.GOV/OWNERS/SEARCHRESULTS?SEARCHTYPE=ID&TARGETCATEGORY=R&SEARCHCRITERIA.NHTSA_IDS=05V225000 SAFETY RECALL NOTICE

PERPETUAL REAR BRAKE FAILURE DUE TO LEAKING REAR AXLE GREASE SEALS WHICH THROW GREASE ONTO REAR BRAKE SHOES. SOAKING THEM AND RENDERING THEM USELESS AND INNEFECTIVE. CAUSING UNSAFE BRAKING. ACCORDING TO TOYOTA DEALER, AND SEARS AUTO SERVICE IN DOVER, DELAWARE., REPAIRS SIMILAR TO THIS ARE BEING PERFORMED ON SIMILAR VINTAGE TOYOTA FOUR RUNNER MODELS ON A WEEKLY BASIS. THE AVERAGE REPAIR COST IS OVER $1000,. THIS APPEARS TO BE A VEHICLE MANUFACTURERS DEFECT NOT A STANDARD MAINTENANCE ISSUE AND COULD RESULT IN INJURIES OR DEATH. I HAD NO BRAKE POWER IN A NUMBER OF EMERGENCY SITUATIONS, IN OTHERS MY BRAKING DISTANCE INCREASED DRAMATICALLY, IN A FEW CASES, I'VE HAD THE REPAIRS DONE BUT THE PROBLEM HAS RETURNED,.