1997 TOYOTA 4 RUNNER FRAME ROT AND RUST: I NOTICED RUST DEBRIS IN MY DRIVEWAY. I INSPECTED UNDER THE VEHICLE AND FOUND THAT THE INSIDE OF DRIVER-SIDE FRAME WAS COMPLETELY ROTTED WITH EXTENSIVE RUST ALONG ENTIRE LENGTH OF ADJACENT FUEL TANK. HOLES LARGE ENOUGH TO PUT FOUR FINGERS IN AND CRUMBLE. IT IS CLEAR THAT THE ROT HAS ALM…
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1997 TOYOTA 4 RUNNER FRAME ROT AND RUST: I NOTICED RUST DEBRIS IN MY DRIVEWAY. I INSPECTED UNDER THE VEHICLE AND FOUND THAT THE INSIDE OF DRIVER-SIDE FRAME WAS COMPLETELY ROTTED WITH EXTENSIVE RUST ALONG ENTIRE LENGTH OF ADJACENT FUEL TANK. HOLES LARGE ENOUGH TO PUT FOUR FINGERS IN AND CRUMBLE. IT IS CLEAR THAT THE ROT HAS ALMOST GONE ENTIRELY THROUGH THE FRAME AS THERE ARE SEVERAL SMALL HOLES ON OUTSIDE OF FRAME AS WELL. THE RUST HAS ALSO SERIOUSLY COMPROMISED THE WELD SEAM ON THE SUSPENSION COMPONENT ATTACHED TO THE FRAME. RUST AND ROT OF THIS SEVERITY ON THIS VEHICLE IS ISOLATED ONLY TO THIS AREA OF THE FRAME. THE REST OF VEHICLE FRAME SHOWS TYPICAL SURFACE RUST AS EXPECTED WITH AGE OF VEHICLE. *TR
NHTSA ODI #10630703
167,600 miles · Jul 16, 2014
StructureSuspension
I HEARD A NOISE TOWARD THE REAR OF THE VEHICLE, SO I TOOK IT TO THE GARAGE TO HAVE IT CHECKED. THEY INFORMED ME THAT THE LEFT REAR FRAME WAS COMPLETELY RUSTED INTO AND THE FRAME ON THE RIGHT SIDE WAS ALMOST AS BAD. I WAS TOLD TO TAKE IT HOME AND PARK IT BEFORE A BAD ACCIDENT HAPPENED. *TR
NHTSA ODI #10611097
170,000 miles · Jul 5, 2014
Structure
FOUND CLUNKING SOUND FROM FRONT OF VEHICLE AND FOUND CHASSIS RUSTED THROUGH IN SEVERAL PLACES. TOYOTA DEALERSHIP CONTACTED AND SAID VEHICLE NOT AFFECTED BY ANY WARRANTY OR RECALL. *TR
NHTSA ODI #10608290
144,216 miles · May 23, 2014
Structure
TL-THE CONTACT OWNS A 1997 TOYOTA 4RUNNER. THE CONTACT STATED AS HE REPLACED THE FRONT TIE ROD HE NOTICED THE REAR SUBFRAME AREA AND THE REAR LOWER CONTROL ARM WERE SEVERELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE NOTIFIED OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WERE 144,216. RK
NHTSA ODI #10593735
186,000 miles · May 6, 2014
Structure
ORIGINAL OWNER, BOUGHT NEW. KEPT VEHICLE VERY WELL MAINTAINED WITH REGULAR INSPECTIONS ON A LIFT AND NO EVIDENCE OF FRAME RUST OR OTHER PROBLEMS. THEN ON ABOVE DATE AN INSPECTION SHOWED MANY SPOTS OF RUST ON THE FRAME - IT HAD BEEN ROTTING FROM THE INSIDE OUT. MULTIPLE BODY EXPERTS SAID IT WAS TOO FAR GONE TO REPAIR AND NOT S…
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ORIGINAL OWNER, BOUGHT NEW. KEPT VEHICLE VERY WELL MAINTAINED WITH REGULAR INSPECTIONS ON A LIFT AND NO EVIDENCE OF FRAME RUST OR OTHER PROBLEMS. THEN ON ABOVE DATE AN INSPECTION SHOWED MANY SPOTS OF RUST ON THE FRAME - IT HAD BEEN ROTTING FROM THE INSIDE OUT. MULTIPLE BODY EXPERTS SAID IT WAS TOO FAR GONE TO REPAIR AND NOT SAFE TO DRIVE. FORTUNATELY IT DID NOT FAIL WHEN MY FAMILY AND I WERE ON THE HIGHWAY, POTENTIALLY KILLING US AND ANYONE AROUND US. TOYOTA CUSTOMER "EXPERIENCE" REPS REFUSED EVEN TO ACKNOWLEDGE A PROBLEM - AND I ESCALATED THIS AS FAR AS I COULD. THEY HAD NO ANSWER FOR WHY THEY BOUGHT BACK TACOMAS, TUNDRAS AND SEQUOIAS (WHICH HAVE THE SAME FRAME) BUT DID NOT EVEN ISSUE A MAINTENANCE ADVISORY FOR THE 4RUNNERS. IF THEY WON'T PAY ATTENTION TO THIS, THE GOVERNMENT SHOULD FORCE A RECALL. THE REST OF THESE VEHICLES ARE BUILT WELL AND THE FRAME MAY WELL FAIL FIRST, WHICH NO ONE EXPECTS. *TR
NHTSA ODI #10586746
265,000 miles · Apr 25, 2014
SteeringStructureSuspension
REAR FRAME IS RUSTED BADLY WHERE THE REAR SUSPENSION CONNECTS. *TR
NHTSA ODI #10584966
234,339 miles · Mar 20, 2014
StructureSuspension
HAVING COMPLAINED ABOUT A CLUNKING NOISE IN THE REAR OF THE VEHICLE FOR QUITE SOME TIME TO THE TOYOTA DEALER, I WAS SOLD A NUMBER OF REPAIRS OVER THE LAST 15,000 MILES, INCLUDING REAR STABILIZER LINKS AND REAR SHOCKS. HOWEVER, THE NOISE PERSISTED. AFTER SPENDING HUNDREDS AND HUNDREDS OF DOLLARS ON REPAIRS, I HAVE NOW DISCOVERED…
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HAVING COMPLAINED ABOUT A CLUNKING NOISE IN THE REAR OF THE VEHICLE FOR QUITE SOME TIME TO THE TOYOTA DEALER, I WAS SOLD A NUMBER OF REPAIRS OVER THE LAST 15,000 MILES, INCLUDING REAR STABILIZER LINKS AND REAR SHOCKS. HOWEVER, THE NOISE PERSISTED. AFTER SPENDING HUNDREDS AND HUNDREDS OF DOLLARS ON REPAIRS, I HAVE NOW DISCOVERED THE REAR DRIVERS SIDE PORTION OF THE FRAME IN THE AREA UNDER THE REAR SEAT HAS TOTALLY ROTTED AWAY AND THE LOWER REAR CONTROL ARM WELDMENT IS NO LONGER ATTACHED TO THE FRAME, LEAVING THE VEHICLE UNSTABLE (SWAYING SIDE TO SIDE) AND UNSAFE. THE DEALERSHIP NEVER ADVISED ME OF ANY PROBLEM, LEADING ME TO SPEND THE MONEY ON THESE OTHER REPAIRS. THIS FRAME DESIGN HAS BEEN RECOGNIZED AS A PROBLEM BY TOYOTA A FEW YEARS BACK. TOYOTA PROVIDED RELIEF FOR THE SAME ISSUE ON THE TACOMA. OBVIOUSLY THE 4RUNNER SUFFERS THE SAME PROBLEM AND SHOULD BE EVALUATED AS THIS IS A VERY SERIOUS SAFETY ISSUE. *TR
NHTSA ODI #10573904
177,000 miles · Mar 15, 2014
Engine And Engine CoolingStructure
THE VEHICLE HAD A BAD MUFFLER IN IT SO I TOOK INTO TO THE MUFFLER SHOP AND AS THEY FIXED THE MUFFLER THEY FOUND THAT THE ENTIRE FRAME OF THE CAR IS RUSTED OUT. THERE ARE SEVERAL HOLES IN THE FRAME. I DRIVE MY CHILDREN IN THIS CAR EVERYDAY ( 4 YEARS OLD AND 1 YEAR OLD) CAR IS NOT SAFE AND I AM CURRENTLY OUT A VEHICLE AND CANNO…
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THE VEHICLE HAD A BAD MUFFLER IN IT SO I TOOK INTO TO THE MUFFLER SHOP AND AS THEY FIXED THE MUFFLER THEY FOUND THAT THE ENTIRE FRAME OF THE CAR IS RUSTED OUT. THERE ARE SEVERAL HOLES IN THE FRAME. I DRIVE MY CHILDREN IN THIS CAR EVERYDAY ( 4 YEARS OLD AND 1 YEAR OLD) CAR IS NOT SAFE AND I AM CURRENTLY OUT A VEHICLE AND CANNOT AFFORD ANOTHER ONE. STILL TRYING TO FIGURE OUT A SOLUTION. THE ENTIRE FRAME IS DAMAGED. *TR
NHTSA ODI #10572601
110,000 miles · Feb 10, 2014
Structure
RUST. THE FRAME HAS ALMOST COMPLETELY RUSTED THROUGH, AS HAS THE REAR FENDER. 1997 TOYOTA 4RUNNER WITH MAJOR RUST ISSUES. *TR
NHTSA ODI #10563636
133,000 miles · Feb 8, 2014
StructureSuspension
EXTENSIVE RUST ON FRAME AROUND WELD OF THE CONTROL ARM OF THE REAR DRIVER'S SIDE WHEEL. THIS CAUSED THE CONTROL ARM TO DETACH MAKING THE VEHICLE UNSAFE TO DRIVE. IT APPEARS THERE ARE QUITE A FEW COMPLAINTS ABOUT FRAME RUSTING FOR TOYOTA 4RUNNERS. *TR
ON CERTAIN 2-WHEEL-DRIVE (2WD) AND 4-WHEEL-DRIVE (4WD) 4RUNNER SPORT UTILITY VEHICLES, A COMBINATION OF HEAVY LOADING (SIMULTANEOUS LOADING TO REAR GROSS AXLE WEIGHT RATING AND GROSS VEHICLE WEIGHT RATING) AND SEVERE STEERING MANEUVERS COULD CAUSE THE 2WD 4RUNNER TO LOSE DIRECTIONAL STABILITY.
Consequence & remedy
Consequence: THIS MAY RESULT IN A LOSS OF CONTROL AND COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE REAR SUSPENSION PARTS. ALTHOUGH THE 4WD 4RUNNERS DO NOT EXHIBIT THE HANDLING CONDITION, TOYOTA WILL RECALL THESE VEHICLES TO AVOID ANY PUBLIC CONFUSION AS TO WHICH VEHICLES SHOULD RECEIVE THE REPLACEMENT PARTS. OWNER NOTIFICATION BEGAN FEBRUARY 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TOYOTA AT 1-800-331-4331.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
1997 Toyota 4RUNNER Problems, Complaints & Recalls | Skip That Year
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