TL*THE CONTACT OWNS A 2008 SUZUKI BOULEVARD M109R VL800 MOTORCYCLE. THE CONTACT STATED THAT WHEN THE FUEL TANK WAS LOW ON FUEL, THE VEHICLE WOULD STALL SPORADICALLY. THE FUEL TANK WAS NOT EMPTY AND THE VEHICLE WOULD OFTEN FAIL TO RESTART UNLESS THE FUEL TANK WAS FULL TO CAPACITY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHE…
Read full complaint
TL*THE CONTACT OWNS A 2008 SUZUKI BOULEVARD M109R VL800 MOTORCYCLE. THE CONTACT STATED THAT WHEN THE FUEL TANK WAS LOW ON FUEL, THE VEHICLE WOULD STALL SPORADICALLY. THE FUEL TANK WAS NOT EMPTY AND THE VEHICLE WOULD OFTEN FAIL TO RESTART UNLESS THE FUEL TANK WAS FULL TO CAPACITY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THEY WERE UNABLE TO DIAGNOSE OR REPAIR THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 3,000.
SUZUKI IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 MOTORCYCLES MANUFACTURED FROM JULY 2007 THROUGH SEPTEMBER 2009, EQUIPPED WITH REGULATOR/RECTIFIER ASSEMBLIES, SUZUKI PART NUMBERS 32800-41F11, 32800-15H10, 32800-05H11, 32800-41G10, 32800-15H00, 32800-18H00, 32800-05G10, 32800-10G10, 32800-05H20, OR 32800-06G01. SOME REGULATOR/RECTIFIER ASSEMBLIES WERE PRODUCED WITH INSUFFICIENT ADHESION BETWEEN THE POWER MODULE (CIRCUIT BOARD) AND THE RECTIFIER CASE THAT CONTAINS A HEAT SINK TO DISSIPATE HEAT. DUE TO INSUFFICIENT ADHESION, HEAT GENERATED ON THE POWER MODULE CIRCUIT BOARD CAN CAUSE THE CIRCUIT BOARD TO DEFORM, AND LIFT OF THE CASE.
Consequence & remedy
Consequence: THIS CONDITION CAUSES EXCESSIVE HEAT ON THE CIRCUIT BOARD AND UNCONTROLLED ELECTRIC CURRENT OUTPUT, WHICH CAN RESULT IN INSUFFICIENT CHARGING CURRENT BEING PROVIDED TO THE MOTORCYCLE BATTERY. THIS CAN CAUSE DISCHARGE OF THE BATTERY AND CAN LEAD TO ENGINE STALLING AND/OR A NO-START CONDITION. ENGINE STALLING WHILE RIDING CAN INCREASE THE RISK OF A CRASH.
Remedy: SUZUKI WILL NOTIFY OWNERS AND SUZUKI DISTRIBUTORS WILL REPLACE THE REGULATOR/RECTIFIER WITH AN IMPROVED PART FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 2, 2011. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2008 Suzuki VL800 Problems, Complaints & Recalls | Skip That Year