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2002 Suzuki Suzuki Motorcycle

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 19 of 24 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports0 fire reports0 injury reports

Fuel System, Gasoline complaints

3 reports
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6,500 miles · Sep 5, 2004
Fuel System, Gasoline

I HAVE A 2002 SUZUKI INTRUDER 1500,MOTORCYCLE, I RECENTLY SMELLED GAS COMING FROM THE BIKE, I THEN DISCOVERED A CRACK IN THE FUEL TANK ITSELF,I AM ON A 1500 INTRUDER FORUM AND THERE ARE APROX. 20 OR SO OTHERS THAT HAVE EXPERIENCED HAVE THE SAME CRACK IN THE SAME PLACE ON THE TANK, THIS IS A MAJOR DEFECT THAT THE SUZUKI CORP CHOO…

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I HAVE A 2002 SUZUKI INTRUDER 1500,MOTORCYCLE, I RECENTLY SMELLED GAS COMING FROM THE BIKE, I THEN DISCOVERED A CRACK IN THE FUEL TANK ITSELF,I AM ON A 1500 INTRUDER FORUM AND THERE ARE APROX. 20 OR SO OTHERS THAT HAVE EXPERIENCED HAVE THE SAME CRACK IN THE SAME PLACE ON THE TANK, THIS IS A MAJOR DEFECT THAT THE SUZUKI CORP CHOOSES TO IGNORE. OTHERS ON OUR FORUM HAVE CONTACTED THEM AND WITH NO LUCK, THERE ARE A FEW THAT HAD THEM REPLACED THAT WERE STILL UNDER WARRANTY, MINE IS OUT OF WARRANTY BUT THIS DOES SEEM LIKE A MAJOR SAFETY CONCERN. MYSELF AND OTHERS ON THE FORUM,(WE ALL HAVE THE EXACT SAME BIKE) FEEL LIKE SUZUKI SHOULD PUT OUT A RECALL FOR THIS FAULTY WELD ON THE TANK, I STILL HAVE MY TANK ON THE BIKE AND HAVE SANDED DOWN THE CRACK AND APPLIES JB WELD TO STOP THE LEAK, BUT IM NOT SURE HOW LONG THAT WILL HOLD. *JB

NHTSA ODI #10090455

Mileage unknown · Nov 18, 2002
Fuel System, Gasoline

THE FUEL INJECTION SYSTEM CAUSES SURGING, STALLING, AND UNEXPECTED ENGINE PERFORMANCE. UNABLE TO OPERATE VEHICLE IN SAFE MANNER DUE TO UNEVEN AND UNEXPECTED ENGINE PERFORMANCE. WHEN TRAVELING DOWN THE ROAD AT A CONSTANT RPM, THE BIKE "SURGES" BACKFIRES, MISSES, AND CAN NOT MAINTAIN A CONSTANT RPM. I HAVE RODE TWO OTHER IDENT…

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THE FUEL INJECTION SYSTEM CAUSES SURGING, STALLING, AND UNEXPECTED ENGINE PERFORMANCE. UNABLE TO OPERATE VEHICLE IN SAFE MANNER DUE TO UNEVEN AND UNEXPECTED ENGINE PERFORMANCE. WHEN TRAVELING DOWN THE ROAD AT A CONSTANT RPM, THE BIKE "SURGES" BACKFIRES, MISSES, AND CAN NOT MAINTAIN A CONSTANT RPM. I HAVE RODE TWO OTHER IDENTICAL BIKES THAT DO NOT EXHIBIT ANY OF THESE PROBLEMS AND ARE SAFE TO DRIVE. SUZUKI CUSTOMER SERVICE REFUSES TO ADMIT OR ADDRESS THAT THERE ARE PROBLEMS WITH CERTAIN SUZUKI DL1000 MOTORCYCLE FUEL INJECTION SYSTEMS. DT

NHTSA ODI #769855

Mileage unknown · Nov 11, 2002
Fuel System, Gasoline

ENGINE STALLS WITHOUT CAUSE. DT

NHTSA ODI #769582

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.