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2003 Subaru Wrx

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

49 reports with mileage · 11 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports2 fire reports5 injury reports

Service Brakes, Hydraulic complaints

20 reports
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Mileage unknown · Oct 4, 2005
Electrical SystemService Brakes, Hydraulic

IN MY 2003 SUBARU IMPREZA WRX, ON MULTIPLE OCCASIONS, WHEN I HIT A SMALL BUMP IN THE ROAD (COULD BE AN EXPANSION JOINT IN A BRIDGE OR A CRACK IN THE ROAD SURFACE THAT HAS BEEN PATCHED) WHILE BRAKING, THE ABS KICKS IN AND DOES NOT ALLOW ME TO BRAKE. AFTER ABOUT ONE SECOND HAS PASSED, THE ABS TURNS OFF AND I GRIND TO A HALT. I H…

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IN MY 2003 SUBARU IMPREZA WRX, ON MULTIPLE OCCASIONS, WHEN I HIT A SMALL BUMP IN THE ROAD (COULD BE AN EXPANSION JOINT IN A BRIDGE OR A CRACK IN THE ROAD SURFACE THAT HAS BEEN PATCHED) WHILE BRAKING, THE ABS KICKS IN AND DOES NOT ALLOW ME TO BRAKE. AFTER ABOUT ONE SECOND HAS PASSED, THE ABS TURNS OFF AND I GRIND TO A HALT. I HAVE LARGER-THAN-STOCK, HIGH PERFORMANCE TIRES, AND ON DRY PAVEMENT, THE STOCK BRAKES ARE NOT CAPABLE OF APPLYING ENOUGH PRESSURE TO LOCK UP THE BRAKES. BUT IF I HIT A SMALL HICCUP IN THE ROAD, THE ABS TURNS ON AND DOES NOT ALLOW ME TO APPLY ANY SIGNIFICANT AMOUNT OF BRAKING POWER. AS SOON AS IT DISENGAGES, THE INCREASE IN BRAKING POWER IS QUITE SIGNIFICANT. I HAVE YET TO BE IN AN ACCIDENT AS A RESULT OF THIS DEFECT, BUT I HAVE LEARNED TO LEAVE EXTRA DISTANCE BETWEEN MYSELF AND THE CAR IN FRONT OF ME. SUBARU IS DOING A "VOLUNTARY RECALL" TO FIX THIS PROBLEM AFTER AN INVESTIGATION BY YOUR ORGANIZATION. I FIND IT ASTOUNDING THAT YOU WERE UNABLE TO REPLICATE THIS PROBLEM. IF THIS IS THE CASE, THEN I STRONGLY URGE YOU TO REVISE THE METHODS YOU USE TO DEVELOP AN EXPERIMENT. THIS IS AN OBVIOUS PROBLEM. IT IS RELATIVELY EASY TO REPLICATE. IF YOU ARE UNABLE TO REPLICATE IT, THEN YOU HAVE NOT DEVELOPED AN EXPERIMENT TO EFFECTIVELY TEST FOR THIS DEFECT. *JB

NHTSA ODI #10138435

500 miles · Sep 19, 2005
Service Brakes, Hydraulic

THE BRAKING SYSTEM IN THE VEHICLE MALFUNCTIONS UNDER THE FOLLOWING CONDITIONS. WHEN THE VEHICLE IS CROSSING OVER A SHARP TRANSITION (BREAK IN PAVEMENT, TRAIN TRACKS OR CHOPPY ROUGH PAVEMENT) IN THE ROAD AND UNDERGOING LIGHT TO MODERATE BRAKING, THE VEHICLE STOPS DECELERATING FOR ABOUT 1/2 TO 1 SECOND AND THE BRAKE PEDAL DROPS VE…

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THE BRAKING SYSTEM IN THE VEHICLE MALFUNCTIONS UNDER THE FOLLOWING CONDITIONS. WHEN THE VEHICLE IS CROSSING OVER A SHARP TRANSITION (BREAK IN PAVEMENT, TRAIN TRACKS OR CHOPPY ROUGH PAVEMENT) IN THE ROAD AND UNDERGOING LIGHT TO MODERATE BRAKING, THE VEHICLE STOPS DECELERATING FOR ABOUT 1/2 TO 1 SECOND AND THE BRAKE PEDAL DROPS VERY CLOSE TO THE FIREWALL. THIS IS VERY DIFFICULT TO REPRODUCE, BUT DOES HAPPEN ABOUT ONCE EVERY COUPLE OF WEEKS. WHEN IT HAPPENS, IT SCARES THE HELL OUT OF THE DRIVER. THE AMOUNT OF TIME THAT BRAKING FORCE GOES TO ZERO VARIES. ON ONE OCCASION, I CAME VERY CLOSE TO REAR ENDING A CAR IN FRONT OF ME BECAUSE OF THE PROBLEM. I ALSO DRIVE A NON ABS EQUIPPED VEHICLE (87 FORD MUSTANG) OVER THE SAME ROADS. THE WRX STOPPING DISTANCE OVER THIS PART OF ROADWAY, WHERE THE FAILURE OCCURS AT 25 MPH, IS AT LEAST ONE CAR LENGTH GREATER THAN THE MUSTANG OVER THE SAME PART OF ROAD. ON SMOOTH ROADS, THE WRX WILL EASILY STOP IN LESS DISTANCE THAN THE MUSTANG. THERE ARE TWO THINGS THAT MAKE THIS BEHAVIOR SO DANGEROUS. 1) THAT IT SCARES THE DRIVER SO BADLY WHEN IT HAPPENS. 2) THAT THE BRAKING CAPABILITY OF THE CAR VARIES UNPREDICTABLY. APPARENTLY NHTSA HAS ALREADY CLOSED THEIR INVESTIGATION INTO THIS ISSUE. I FOUND IT ON YOUR WEBSITE UNDER EA03024. THERE IS ONLY A BRIEF DESCRIPTION ON YOUR WEBSITE OF THE OUTCOME, BUT BASICALLY IT LOOKS LIKE "NO PROBLEM FOUND". THIS PROBLEM MAY BE DIFFICULT TO REPRODUCE, BUT I ASSURE YOU THAT IT IS VERY REAL. DRIVERS ARE NOT IMAGINING THE PROBLEM. THE SUBARU DEALERSHIP AND SOA (SUBARU OF AMERICA) HAVE DENIED THAT THERE IS ANY PROBLEM. ONE OF THE MECHANICS AT THE DEALERSHIP COMMENTED TO ME THAT WRXS HAVE THIS PROBLEM, BUT SINCE THE DEALERSHIP DOESN'T HAVE ANY CONTROL OVER THE ABS SYSTEM THEY ARE FORCED TO DENY THAT THERE IS A PROBLEM. SINCE SUBARU WON'T ADMIT TO THE PROBLEM, THE ONLY SOLUTION TO IT HAS BEEN TO DISABLE THE ABS BY REMOVING ITS POWER FUSE IN THE CAR. AT LEAST NOW I KNOW WHAT THE CAR IS GOING TO DO. *JB

NHTSA ODI #10136989

23,800 miles · Oct 20, 2004
Service Brakes, HydraulicCrashInjury

WHILE TAKING A RIGHT HAND UPHILL TURN OVER A BUMP, ABS APARENTLY ACTIVATED AND STOPPED BRAKING FUNCTIONS. I WAS UNABLE TO SLOW DOWN OR STOP AND HIT A CURB, CAUSING SEVERE DAMAGE TO CAR. I HAD PREVIOUSLY HAD ISSUES WITH ABS ACTIVATING WHEN IT WAS NOT SUPPOSED TO IN MODERALTY LIGHT RAIN, WHICH WAS WHAT THE WEATHER WAS LIKE DURI…

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WHILE TAKING A RIGHT HAND UPHILL TURN OVER A BUMP, ABS APARENTLY ACTIVATED AND STOPPED BRAKING FUNCTIONS. I WAS UNABLE TO SLOW DOWN OR STOP AND HIT A CURB, CAUSING SEVERE DAMAGE TO CAR. I HAD PREVIOUSLY HAD ISSUES WITH ABS ACTIVATING WHEN IT WAS NOT SUPPOSED TO IN MODERALTY LIGHT RAIN, WHICH WAS WHAT THE WEATHER WAS LIKE DURING THIS INCIDENT.

NHTSA ODI #10096093

7,017 miles · Aug 5, 2004
Service Brakes, HydraulicCrash

I JUST HAD THE CAR IN WITH 6600 MILES FOR AN OIL CHANGE AND THEY PERFORMED THE 7500 MILE CHECK UP AND FOUND NOTHING WRONG WITH THE CAR. THAT AFTERNOON I FIRST NOTICE THE BRAKES FEEL SOFT AND NOT SLOW THE CAR I SHOOK IT OFF THINKING I FELT IT WRONG. I NOTICED IT 2 DAYS LATER AGAIN AND DECIDED I SHOULD GET IT BACK TO THE DEALER BU…

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I JUST HAD THE CAR IN WITH 6600 MILES FOR AN OIL CHANGE AND THEY PERFORMED THE 7500 MILE CHECK UP AND FOUND NOTHING WRONG WITH THE CAR. THAT AFTERNOON I FIRST NOTICE THE BRAKES FEEL SOFT AND NOT SLOW THE CAR I SHOOK IT OFF THINKING I FELT IT WRONG. I NOTICED IT 2 DAYS LATER AGAIN AND DECIDED I SHOULD GET IT BACK TO THE DEALER BUT BEFORE I COULD I LOST THE BRAKES AS I WAS TURNING A CORNER AND WENT OVER A CURB THROUGH A SING BEFORE I GOT IN CONTROL AND TURNED OUT OF THE GRASS I WAS IN. I HAD BODY WORK DONE AND SOME FRONT SUSPENSION COMPONENTS REPLACED BUT NOTHING DONE TO BRAKES NO ONE FOUND ANYTHING WRONG. MY INSURANCE COMPANY SAID THEY WOULD HAVE IT INSPECTED AND I NEVER HEARD ANYTHING FROM THEM. THAT WAS OCTOBER OF 2003 AND THE PROBLEM IS HAPPENING AGAIN. I HAVEN'T HAD IT BACK TO DEALER YET I AM WAITING TIL I CAN CAUSE THE PROBLEM CONSISTENTLY SO THEY KNOW THERE IS A PROBLEM. AFTER HEARING OTHERS PROBLEMS WITH DEALERS SAYING IT'S FINE FOR THEM I WANT TO MAKE SURE I CAN PROVE IT FOR THEM.*AK

NHTSA ODI #10086277

Mileage unknown · May 11, 2004
Service Brakes, Hydraulic

I OWN A 2003 SUBARU WRX 5 SPEED WAGON. I HAVE BEEN EXPERIENCING A DISTRESSING AND REPEATABLE LOSS OF BRAKING UNDER CERTAIN CIRCUMSTANCES. THIS PROBLEM HAS OCCURRED MORE THAN ONCE SO THE PARTICULAR DATE DOESN'T SEEM THAT RELEVANT, BUT I WAS FORCED TO CHOSE ONE BELOW. THE CIRCUMSTANCES ARE AS FOLLOWS: UNDER AGGRESSIVE BRAKIN…

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I OWN A 2003 SUBARU WRX 5 SPEED WAGON. I HAVE BEEN EXPERIENCING A DISTRESSING AND REPEATABLE LOSS OF BRAKING UNDER CERTAIN CIRCUMSTANCES. THIS PROBLEM HAS OCCURRED MORE THAN ONCE SO THE PARTICULAR DATE DOESN'T SEEM THAT RELEVANT, BUT I WAS FORCED TO CHOSE ONE BELOW. THE CIRCUMSTANCES ARE AS FOLLOWS: UNDER AGGRESSIVE BRAKING, A SMALL BUMP IN THE ROAD SEEMS TO CAUSE THE ABS SYSTEM TO ACTIVATE THEREBY DECREASING BRAKE SYSTEM PRESSURE AND BRAKING MOMENT. I AM CERTAIN THAT THIS IS NOT A NORMAL IMPLEMENTATION OF THE ABS SYSTEM AND AM CONCERNED THAT I MAY EXPERIENCE THIS IN AN EMERGENCY SITUATION. I HAVE DRIVEN MANY VEHICLES WITH AND WITHOUT ABS AND HAVE NEVER EXPERIENCED THIS SORT OF FAILURE OR PREMATURE ACTIVATION OF THE SYSTEM BEFORE. I PURCHASED THE VEHICLE IN APRIL OF 2003 AND HAVE EXPERIENCED THE PROBLEM MULTIPLE TIMES DURING THE YEAR I HAVE OWNED THE VEHICLE. I CANT BE CERTAIN, BUT IT MAY BE THE CASE THAT THIS ONLY HAPPENS WHEN THE CAR IS IN GEAR WITH THE CLUTCH ENGAGED AND OF COURSE NO PRESSURE ON THE ACCELERATOR PEDAL. I HAVE NOTICED THAT THERE IS AN INVESTIGATION UNDER WAY REGARDING THIS ISSUE, AND I AM HOPEFUL THAT MY INFORMATION WILL HELPFUL IN ONE WAY OR ANOTHER. I AM AVAILABLE FOR FURTHER INPUT AND WOULD WELCOME ANY INFORMATION REGARDING PROGRESS RELATED TO THIS ISSUE. THANK YOU IN ADVANCE FOR YOUR ATTENTION TO THIS ISSUE. SINCERELY, MICHAEL PALLOTTA

NHTSA ODI #10072419

Mileage unknown · May 6, 2004
Service Brakes, Hydraulic

VEHICLE ABS UNNECESSARILY ENGAGES AND INCREASES THE STOPPING DISTANCE WHEN TIRES ROLL OVER BUMPS, WAVY PAVEMENT OR HOLES. IT REQUIRES QUICK RELEASE OF BRAKE PEDAL AND REENGAGEMENT TO DEACTIVATE ABS AND BE ABLE TO STOP ADEQUATELY. POTENTIAL FOR ACCIDENT IF STOPPING DISTANCE IS LONGER THAN REQUIRED STOPPING DISTANCE. I CAN REPLICA…

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VEHICLE ABS UNNECESSARILY ENGAGES AND INCREASES THE STOPPING DISTANCE WHEN TIRES ROLL OVER BUMPS, WAVY PAVEMENT OR HOLES. IT REQUIRES QUICK RELEASE OF BRAKE PEDAL AND REENGAGEMENT TO DEACTIVATE ABS AND BE ABLE TO STOP ADEQUATELY. POTENTIAL FOR ACCIDENT IF STOPPING DISTANCE IS LONGER THAN REQUIRED STOPPING DISTANCE. I CAN REPLICATE THE PROBLEM CONSISTENTLY WHEN DRIVING OVER RAIL CROSSINGS.

NHTSA ODI #10068404

20,000 miles · Apr 29, 2004
Service Brakes, HydraulicCrash

I SEEM TO BE HAVING THE SAME PROBLEM THAT IS BEING INVESTIGATED CURRENTLY BY YOU. THE NHTSA # IS: EA03024 I WAS INVOLVED IN AN ACCIDENT IN WHICH MY ABS BRAKES OF MY 2003 SUBARU IMPREZA WRX DID NOT ENGAGE. I APPLIED THE BRAKES JUST LIKE I NORMALLY DO AND THE BRAKE SANK VERY QUICKLY, AND THEN SUPPLIED VERY LITTLE BRAKING POWER.…

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I SEEM TO BE HAVING THE SAME PROBLEM THAT IS BEING INVESTIGATED CURRENTLY BY YOU. THE NHTSA # IS: EA03024 I WAS INVOLVED IN AN ACCIDENT IN WHICH MY ABS BRAKES OF MY 2003 SUBARU IMPREZA WRX DID NOT ENGAGE. I APPLIED THE BRAKES JUST LIKE I NORMALLY DO AND THE BRAKE SANK VERY QUICKLY, AND THEN SUPPLIED VERY LITTLE BRAKING POWER. THE PERFORMANCE OF MY BRAKES WAS VERY VERY POOR COMPARED TO WHAT THEY USUALLY FELT LIKE. THIS HAPPENED WHILE I WAS DRIVING AT A SPEED OF APROXIMATELY 45MPH. THIS RESULTED IN AN ACCIDENT. I RAN INTO THE BACK OF ANOTHER PERSON. THIS WAS OF COURSE DEEMED MY FAULT. THIS ACCIDENT HAPPENED IN LATE JANUARY THIS YEAR (2004). THE CAR WAS REPAIRED, BUT I HAVE EXPERIENCED THE PROBLEM ON TWO OTHER OCCASIONS SINCE THEN. LUCKILY I WAS ABLE TO STEER AROUND THE CARS IN FRONT OF ME AND TRY APPLYING THE BRAKES AGAIN TO MAKE THEM WORK CORRECTLY.

NHTSA ODI #10068040

15,000 miles · Feb 13, 2004
Service Brakes, HydraulicCrash

I WAS DRIVING TO WORK THIS YESTERDAY (2/12/04) MORNING, AND WAS JUST CROSSING AN INTERSECTION. I WAS GOING ABOUT 15MPH, AND SAW THE CAR IN FRONT OF ME HIT THERE BREAKS. I PUSHED DOWN THE PEDAL, AND TO MY HORROR, IT SEEMED TO GO ALL THE WAY TO THE FLOOR WITHOUT MY CAR STOPPING AT ALL. NEXT THING I KNEW, I HAD REAR-ENDED A BUICK (…

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I WAS DRIVING TO WORK THIS YESTERDAY (2/12/04) MORNING, AND WAS JUST CROSSING AN INTERSECTION. I WAS GOING ABOUT 15MPH, AND SAW THE CAR IN FRONT OF ME HIT THERE BREAKS. I PUSHED DOWN THE PEDAL, AND TO MY HORROR, IT SEEMED TO GO ALL THE WAY TO THE FLOOR WITHOUT MY CAR STOPPING AT ALL. NEXT THING I KNEW, I HAD REAR-ENDED A BUICK (WHICH AS AN ASIDE SUFFERED NOTHING WORSE THAN A SCRATCHED BUMPER, COMPARED TO MY FOLDED HOOD, RUINING FRONT BUMPER, AND OTHER TWISTED METAL).I HAVE ABOUT 15K MILES ON THE CAR, AND HAVE NOT EXPERIENCED THIS PROBLEM BEFORE. THIS IS MY FIRST ACCIDENT IN ALMOST 15 YEARS OF DRIVING, AND DON'T REALLY KNOW HOW TO PROCEDE. I CALLED MY LOCAL SUBARU DEALER, WHO SAID HE HAD NO IDEA OF SUCH A PROBLEM. WHEN THE POLICE OFFICER WAS ASKING ME WHAT HAPPENED JUST AFTER THE ACCIDENT, I DESCRIBE THE PEDAL TO THE FLOOR FOR HIM, AND HOPEFULLY HE'LL INCLUDE MY STATEMENT IN THE REPORT. *AK

NHTSA ODI #10057135

16,600 miles · Jan 19, 2004
Service Brakes, HydraulicCrash

BRAKE FAILURE. *CB

NHTSA ODI #10054435

8,400 miles · Dec 1, 2003
Service Brakes, Hydraulic

LOSS OF BRAKING AT LOW SPEEDS ON ROUGH SURFACES. WHEN BRAKING ON AN UNEVEN PATCH ON THE ROADWAY AT APPROX 15MPH ABS SEEMED TO BE ACTIVATED HENCE REDUCING BRAKING EFFECTIVENESS. ALSO NOTICED THE PROBLEM AFTER RUNNING OVER A GENTLE SPEED BUMP AT SIMILAR SPEED. THIS SECOND INSTANCE CAUSED WHAT FELT LIKE A TOTAL LOSS OF BRAKING.*AK

NHTSA ODI #10048945

Official recalls

1

09V468000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 4, 2009

SUBARU IS RECALLING CERTAIN MODEL YEAR 2002 AND 2003 IMPREZA WRX VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF SOUTH DAKOTA, NEBRASKA, NORTH DAKOTA, MINNESOTA, IDAHO, IOWA, MONTANA, COLORADO, WISCONSIN, NEW YORK, WYOMING, MICHIGAN, ALASKA, NEW HAMPSHIRE, VERMONT, AND MAINE. DURING COLD STARTS, TYPICALLY UNDER EXTREMELY COLD TEMPERATURES, FUEL LEAKS IN THE FUEL DELIVERY LINE COULD OCCUR WHERE THE LINE CONNECTS WITH A RUBBER HOSE.

Consequence & remedy

Consequence: FUEL LEAKS, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL LINE FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 31, 2009. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

EA09011 · Fuel Line Leak

Opened Jul 2, 2009 · Closed Dec 14, 2009

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

THE DESIGN OF THE FUEL LINE (METAL RAIL/RUBBER HOSE INTERFACE) IS SUSCEPTIBLE TO FUEL ODOR AND/OR SEEPAGE IN EXTREME COLD TEMPERATURE CONDITIONS.OWNERS MOST OFTEN NOTICED FUEL ODOR IN THE OCCUPANT COMPARTMENT AREA DURING INITIAL COLD ENGINE START-UP.ONCE THE ENGINE IS WARMED, THE ODOR/SEEPAGE ISSUE DISSIPATES.FROM SUBARU'S DATA, ODI NOTES THAT THE INCIDENT RATES ARE HIGHER IN STATES WITH COLDER TEMPERATURES.THERE WAS ONE ALLEGATION OF A FIRE INCIDENT IN WHICH THE OWNER HAD REPORTED THAT HE NOTICED FUEL ODOR A FEW DAYS EARLIER, BUT ODI COULD NOT CONFIRM THE ORIGIN OF THE FIRE. TO ADDRESS THIS ISSUE, SUBARU WILL REPLACE THE FUEL LINE WITH A LONGER RUBBER HOSE SEGMENT VERSION/DESIGN ON 5,724 MY 2002-2003 VEHICLES BUILT THROUGH SEPTEMBER 12, 2002 IN 16 STATES (AK, CO, IA, ID, ME, MI, MN, MT, ND, NE, NH, NY, SD, VT, WI & WY).IN ADDITION, SUBARU WILL EXTEND THE WARRANTY COVERAGE TO 12 YEARS/UNLIMITED MILEAGE ON VEHICLES IN THE REMAINING 34 STATES.THIS ENGINEERING ANALYSIS IS CLOSED (SEE RECALL CAMPAIGN 09V-468)

PE09017 · Fuel Line Leak

Opened Mar 10, 2009 · Closed Jul 2, 2009

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:carburetor System; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:fuel Injection System; Fuel System, Gasoline:fuel Injection System:fuel Rail; Fuel System, Gasoline:fuel Injection System:injectors; Fuel System, Other; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings; Fuel System, Other:fuel Injection System

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Additional source detail variants (11)

Fuel System, Gasoline:carburetor System

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:delivery:fuel Pump

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:delivery

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:fuel Injection System:fuel Rail

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:fuel Injection System:injectors

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline:fuel Injection System

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Gasoline

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Other:fuel Injection System

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

Fuel System, Other

COMPLAINANTS REPORT FUEL LEAKAGE MOST FREQUENTLY IN WINTER DURING INITIAL COLD ENGINE STARTUP.OWNERS WILL EITHER NOTICE A FUEL ODOR INSIDE THE OCCUPANT COMPARTMENT OR FUEL ODOR/LEAKAGE AT THE FUEL LINES ON THE RIGHT SIDE ATOP THE ENGINE. ONCE THE ENGINE HAS WARMED, THE ODOR/LEAKAGE MAY CEASE.SUBARU REVISED THE FUEL PIPE/HOSE DESIGN FOR MODEL YEAR (MY) 2003-04 WRX VEHICLES PRODUCED AFTER AUGUST 2003.SUBARU ALSO INTRODUCED A MY 2004 IMPREZA STI VEHICLE WITH A DIFFERENT ENGINE AND FUEL PIPE/HOSE LAYOUT.OUT OF THE TOTAL OF 994 COMPLAINTS, 944 CONCERN MY 2002-03 WRX VEHICLES BUILT THROUGH AUGUST 2003.SUBARU ALSO REPORTS ONE FIRE ON A MY 2002 WRX VEHICLE THAT OCCURRED IN FEBRUARY 2006.IN MARCH 2009, ODI INSPECTED AND VIDEO TAPED A MY 2002 WRX VEHICLE WITH A FUEL LEAK DURING COLD ENGINE START UP.THE VIDEO WAS PROVIDED TO SUBARU AND IS IN THE INVESTIGATION FILE. THIS INVESTIGATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-011) TO FURTHER STUDY THIS ISSUE.

PE04002 · Fuel Line Leakage In Engine Compartment

Opened Jan 7, 2004 · Closed May 27, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

SUBARU REPORTS THAT THE FUEL ODOR IS CAUSED BY FUEL SEEPAGE DURING COLD START OF THE ENGINE UNDER EXTREMELY COLD TEMPERATURES. THE LEAK OCCURS IN A FUEL LINE IN THE ENGINE COMPARTMENT.IT REPORTS THAT THE FAILURE IS DUE TO THE MISALIGNED ANGLE BETWEEN TWO FUEL DELIVERY LINES WHICH RESULTED IN SUCH FUEL SEEPAGE DURING THE FIRST FEW SECONDS OF COLD ENGINE START DURING THESE COLD TEMPERATURES.SUBARU REPORTS THAT THE TWO FUEL LINES ARE CONNECTED WITH A HOSE THAT BECOMES TOO STIFF IN VERY COLD TEMPERATURES TO CONFORM TO THE MISALIGNMENT. SUBARU HAS ISSUED A TECHNICAL SERVICE BULLETIN (SUBARU SERVICE BULLETIN NUMBER 09-36-03) TO REPLACE THE FUEL LINES WITH NEW LINES THAT ARE PROPERLY ALIGNED AND THAT HAVE A LONGER CONNECTING HOSE.ODI PHONE CALLS TO MANY OF THE COMPLAINANTS CONFIRM THAT FUEL ODOR IS NOTICABLE DURING VERY COLD TEMPERATURES AND COLD START BUT GOES AWAY AS THE ENGINE WARMS UP, AND THE ODOR IS NOT PRESENT IN WARMER TEMPERATURES. A FEW OWNERS REPORT THAT ATTEMPTS TO ELIMINATE THE LEAKAGE BY TIGHTENING THE CONNECTING HOSE CLAMPS IS NOT EFFECTIVE IN ELIMINATING THE FUEL ODOR.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

SUBARU REPORTS THAT THE FUEL ODOR IS CAUSED BY FUEL SEEPAGE DURING COLD START OF THE ENGINE UNDER EXTREMELY COLD TEMPERATURES. THE LEAK OCCURS IN A FUEL LINE IN THE ENGINE COMPARTMENT.IT REPORTS THAT THE FAILURE IS DUE TO THE MISALIGNED ANGLE BETWEEN TWO FUEL DELIVERY LINES WHICH RESULTED IN SUCH FUEL SEEPAGE DURING THE FIRST FEW SECONDS OF COLD ENGINE START DURING THESE COLD TEMPERATURES.SUBARU REPORTS THAT THE TWO FUEL LINES ARE CONNECTED WITH A HOSE THAT BECOMES TOO STIFF IN VERY COLD TEMPERATURES TO CONFORM TO THE MISALIGNMENT. SUBARU HAS ISSUED A TECHNICAL SERVICE BULLETIN (SUBARU SERVICE BULLETIN NUMBER 09-36-03) TO REPLACE THE FUEL LINES WITH NEW LINES THAT ARE PROPERLY ALIGNED AND THAT HAVE A LONGER CONNECTING HOSE.ODI PHONE CALLS TO MANY OF THE COMPLAINANTS CONFIRM THAT FUEL ODOR IS NOTICABLE DURING VERY COLD TEMPERATURES AND COLD START BUT GOES AWAY AS THE ENGINE WARMS UP, AND THE ODOR IS NOT PRESENT IN WARMER TEMPERATURES. A FEW OWNERS REPORT THAT ATTEMPTS TO ELIMINATE THE LEAKAGE BY TIGHTENING THE CONNECTING HOSE CLAMPS IS NOT EFFECTIVE IN ELIMINATING THE FUEL ODOR.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Gasoline

SUBARU REPORTS THAT THE FUEL ODOR IS CAUSED BY FUEL SEEPAGE DURING COLD START OF THE ENGINE UNDER EXTREMELY COLD TEMPERATURES. THE LEAK OCCURS IN A FUEL LINE IN THE ENGINE COMPARTMENT.IT REPORTS THAT THE FAILURE IS DUE TO THE MISALIGNED ANGLE BETWEEN TWO FUEL DELIVERY LINES WHICH RESULTED IN SUCH FUEL SEEPAGE DURING THE FIRST FEW SECONDS OF COLD ENGINE START DURING THESE COLD TEMPERATURES.SUBARU REPORTS THAT THE TWO FUEL LINES ARE CONNECTED WITH A HOSE THAT BECOMES TOO STIFF IN VERY COLD TEMPERATURES TO CONFORM TO THE MISALIGNMENT. SUBARU HAS ISSUED A TECHNICAL SERVICE BULLETIN (SUBARU SERVICE BULLETIN NUMBER 09-36-03) TO REPLACE THE FUEL LINES WITH NEW LINES THAT ARE PROPERLY ALIGNED AND THAT HAVE A LONGER CONNECTING HOSE.ODI PHONE CALLS TO MANY OF THE COMPLAINANTS CONFIRM THAT FUEL ODOR IS NOTICABLE DURING VERY COLD TEMPERATURES AND COLD START BUT GOES AWAY AS THE ENGINE WARMS UP, AND THE ODOR IS NOT PRESENT IN WARMER TEMPERATURES. A FEW OWNERS REPORT THAT ATTEMPTS TO ELIMINATE THE LEAKAGE BY TIGHTENING THE CONNECTING HOSE CLAMPS IS NOT EFFECTIVE IN ELIMINATING THE FUEL ODOR.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA03024 · Extended Stopping Distances

Opened Nov 19, 2003 · Closed Jul 12, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

DURING THE EA, ODI AND VRTC PERFORMED THE FOLLOWING ACTIVITIES:1.CONDUCTED A MAIL SURVEY OF 246 SUBJECT VEHICLE OWNERS TODETERMINE THE ROADWAY SURFACE THAT CAUSED OWNERS' CONCERN;2.INTERVIEWED COMPLAINING OWNERS;3.CONDUCTED FIELD INSPECTIONS OF SEVEN (7) COMPLAINT VEHICLES;4.INSTRUMENTED TESTING AT VRTC OF COMPLAINT AND PEER VEHICLES;5.REVIEWED SUBARU'S RESPONSE TO OUR INFORMATION REQUEST;6.MET WITH SUBARU FOR TECHNICAL REVIEW OF TESTINGAS A RESULT OF THE WORK CONDUCTED BY VRTC AND ODI DURING THIS INVESTIGAITON, A CONSISTENT OR CHRONIC PATTERN OF POOR BRAKE PERFORMANCE HAS NOT BEEN IDENTIFIED.VRTC CONDUCTED OVER 11,500 BRAKE TESTS.THEY DID NOT OBSERVE ANY LONG-DURATION, LOW DECELERATION EVENTS (SOME OWNERS REPORTED DELAYS OF 4 TO 10 SECONDS) IN THE TEST VEHICLES.SEE ODI'S CLOSING REPORT AND VRTC'S TEST REPORT FOR FULL DETAILS

PE03029 · Braking System/abs

Opened Jul 8, 2003 · Closed Nov 19, 2003

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

SUBARU'S SUPPLEMENTAL RESPONSE OF SEPTEMBER 29, 2003, IDENTIFIED THAT THE 2002, 2003 SUBARU WRX MODELS AREEQUIPPED WITH THE BOSCH 5.3 ABS SYSTEM, AND IDENTIFIED THAT OTHER MODEL SUBARU VEHICLES ARE ALSO EQUIPPED WITH THE BOSCH 5.3 ABS SYSTEM, BUT HAVE DIFFERENT CALIBRATIONS THAN THE WRX MODEL VEHICLES.SUBARU IDENTIFIED THAT CHANGES WERE MADE IN THE ABS ECU TO ADDRESS A CALIBRATION LOGIC ISSUE WHEN DRIVING THE VEHICLE WITH THE SPARE TIRE MOUNTED.SUBARU REPORTED THAT BOTH THE ABS HYDRAULIC UNIT AND THE ABS ECU WERE MODIFIED, AND GAVE VIN NUMBERS TO IDENTIFY THE IMPLEMENTATION OF THE MODIFIED UNITS IN PRODUCTION. TESTING IS UNDERWAY TO GAIN AN UNDERSTANDING OF THE WRX VEHICLE PERFORMANCE DURING AN ABS ACTIVATION.FUTHER, ANALYSIS OFTHE DIFFERENCES IN VEHICLE PERFORMANCE RESULTING FROM ABS SOFTWARE CHANGES WILL BE EXAMINED.