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2007 Saturn Ion

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2007 Saturn Ion do not stand out strongly from the model-year median of 816.5.

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When problems were reported

Mileage at the reported incident

736 reports with mileage · 140 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 408 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 215 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 130 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

38 crash reports0 fire reports24 injury reports

Fuel System, Gasoline complaints

79 reports
Clear category filter
51,000 miles · Aug 30, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT HE NOTICED AN ODOR AND A LEAK COMING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED HIM THAT HE NEEDED TO REPLACE THE FUEL PUMP MODULE WHICH WAS FRACTURED. THE VEHICLE WAS REPAIRED FOR THE FUEL PUMP MODULE. THE MANUFACTURER W…

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TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT HE NOTICED AN ODOR AND A LEAK COMING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED HIM THAT HE NEEDED TO REPLACE THE FUEL PUMP MODULE WHICH WAS FRACTURED. THE VEHICLE WAS REPAIRED FOR THE FUEL PUMP MODULE. THE MANUFACTURER WAS CONTACTED AND A CLAIM WAS FILED. THE FAILURE MILEAGE WAS APPROXIMATELY 51,000. UPDATED 10/4/11 *CN THE CONSUMER STATED A RECALL WAS ISSUED FOR THE PROBLEM. HOWEVER, IT WAS LIMITED TO CERTAIN STATES. UPDATED 10/28/11

NHTSA ODI #10422618

73,000 miles · Aug 17, 2011
Fuel System, Gasoline

GASOLINE LEAKING FROM UNDER THE CAR. USED DEALER SHIP DRIVE TIME DID NOT TELL ME ABOUT THE RECALL BEFORE THEY SOLD ME THE CAR, EVEN THOUGH THEY WERE AWARE OF THE RECALL THAT HAD BEEN IN PLACE FOR 4-5 MONTHS! I HAVE A CHILD THAT WAS WITH ME IN THE CAR WHEN THE GAS STARTED LEAKING, THE CAR COULD HAVE CAUGHT ON FIRE. DRIVE TIME SHO…

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GASOLINE LEAKING FROM UNDER THE CAR. USED DEALER SHIP DRIVE TIME DID NOT TELL ME ABOUT THE RECALL BEFORE THEY SOLD ME THE CAR, EVEN THOUGH THEY WERE AWARE OF THE RECALL THAT HAD BEEN IN PLACE FOR 4-5 MONTHS! I HAVE A CHILD THAT WAS WITH ME IN THE CAR WHEN THE GAS STARTED LEAKING, THE CAR COULD HAVE CAUGHT ON FIRE. DRIVE TIME SHOULD HAVE TOLD ME ABOUT THE PROBLEM, BUT INSTEAD THEY RISKED MY LIFE AND MY DAUGHTERS. THEY ONLY CARE ABOUT MONEY!! GM IS GOING TO TRY TO FIX PROBLEM, DUE TO RECALL. DRIVE TIME IS STILL TRYING TO CHARGE ME MY CO-PAY FOR HAVING MY CAR LOOKED AT, BUT YET WON'T COVER ME WITH A RENTAL CAR CAUSE IT FALLS UNDER THE MANUFACTURE WARRANTY. *KB

NHTSA ODI #10419923

121,080 miles · Aug 15, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THERE WAS A STRONG SMELL ON THE OUTSIDE OF THE VEHICLE. THE DEALER DIAGNOSED THAT THERE WAS A FUEL LEAK AND THAT THE FUEL MODULE WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER MADE THE CONTACT AWARE OF NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUE…

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TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THERE WAS A STRONG SMELL ON THE OUTSIDE OF THE VEHICLE. THE DEALER DIAGNOSED THAT THERE WAS A FUEL LEAK AND THAT THE FUEL MODULE WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER MADE THE CONTACT AWARE OF NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP) RECALL, BUT THE VIN WAS NOT ASSOCIATED WITH THE RECALL. THE FAILURE MILEAGE WAS 121,080 AND THE CURRENT MILEAGE WAS 122,000.

NHTSA ODI #10419512

57,233 miles · Jul 18, 2011
Fuel System, Gasoline

NOTICEABLE GAS SMELL AROUND THE AREA OF THE VEHICLE'S GAS TANK WHICH BECAME WORSE WHILE DRIVING. I BROUGHT MY CAR INTO A LOCAL SERVICE STATION TO HAVE IT LOOKED AT. EVENTUALLY, AFTER REMOVING THE FUEL TANK, THEY FOUND THE CAUSE OF THE LEAK TO BE A FAULTY FUEL PUMP MODULE. THIS IS A KNOWN PROBLEM WITH SATURN IONS AND THERE IS …

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NOTICEABLE GAS SMELL AROUND THE AREA OF THE VEHICLE'S GAS TANK WHICH BECAME WORSE WHILE DRIVING. I BROUGHT MY CAR INTO A LOCAL SERVICE STATION TO HAVE IT LOOKED AT. EVENTUALLY, AFTER REMOVING THE FUEL TANK, THEY FOUND THE CAUSE OF THE LEAK TO BE A FAULTY FUEL PUMP MODULE. THIS IS A KNOWN PROBLEM WITH SATURN IONS AND THERE IS A RECALL IN EFFECT (09V419000), BUT IT ONLY APPLIES TO VEHICLES THAT ARE SOLD OR REGISTERED IN CERTAIN STATES. I FEEL LIMITING A RECALL TO A CERTAIN AREA IS WRONG. THIS IS A VERY SERIOUS PROBLEM THAT COULD HAVE RESULTED IN MY VEHICLE CATCHING FIRE. I BELIEVE THAT SATURN (GM) SHOULD TAKE RESPONSIBILITY FOR ANY VEHICLES THAT ARE AT RISK FOR THIS DEFECT AND SHOULD REIMBURSE THE OWNERS FOR ANY RELATED REPAIRS. THIS SHOULD NOT BE LIMITED TO CERTAIN STATES.

NHTSA ODI #10414293

123,000 miles · Jun 25, 2011
Fuel System, Gasoline

ON JUNE 25TH 2011 I NOTICED THE SMELL OF GASOLINE COMING FROM MY 2007 SATURN ION. I NOTICED THE SMELL IS STRONGEST NEAR THE REAR DRIVER TIRE VERY CLOSE TO THE FUEL PUMP MODULE. KNOWING ALREADY THAT THIS IS A KNOWN ISSUE WITH 2007 SATURN IONS I CONTACTED THEM IMMEDIATELY. THEY TOLD ME THAT MINE IS NOT INCLUDING IN ANY RECALL AND …

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ON JUNE 25TH 2011 I NOTICED THE SMELL OF GASOLINE COMING FROM MY 2007 SATURN ION. I NOTICED THE SMELL IS STRONGEST NEAR THE REAR DRIVER TIRE VERY CLOSE TO THE FUEL PUMP MODULE. KNOWING ALREADY THAT THIS IS A KNOWN ISSUE WITH 2007 SATURN IONS I CONTACTED THEM IMMEDIATELY. THEY TOLD ME THAT MINE IS NOT INCLUDING IN ANY RECALL AND NO EXCEPTION WOULD BE MADE. I WILL HAVE TO TRY TO FIND A FUEL PUMP MODULE AND REPLACE IT. NOTHING HAS HAPPENED YET BUT I DO HAVE TO KEEP DRIVING THE VEHICLE UNTIL THE REPAIRS CAN BE MADE. I FEEL AS THOUGH SINCE IT IS A KNOWN PROBLEM IN THESE VEHICLES IT SHOULD BE COVERED. *TR

NHTSA ODI #10408892

Mileage unknown · Apr 15, 2011
Fuel System, Gasoline

I JUST HAD TO HAVE MY FUEL PUMP REPLACED AFTER ONLY 20K MILES ON MY SATURN ION 2007 DUE TO THE SMELL OF GAS AND LEAKING ON TOP OF THE PUMP, I WAS TOLD BY A GM DEALER THAT THERE WAS A RECALL ON THIS 09226 FUEL ODOR OR SPOTTING ON GROUND-REPLACE FUEL PUMP. MY PROBLEM IS THAT DUE TO THE LOCATION I AM AT ILLINOIS I AM NOT INCLUDED I…

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I JUST HAD TO HAVE MY FUEL PUMP REPLACED AFTER ONLY 20K MILES ON MY SATURN ION 2007 DUE TO THE SMELL OF GAS AND LEAKING ON TOP OF THE PUMP, I WAS TOLD BY A GM DEALER THAT THERE WAS A RECALL ON THIS 09226 FUEL ODOR OR SPOTTING ON GROUND-REPLACE FUEL PUMP. MY PROBLEM IS THAT DUE TO THE LOCATION I AM AT ILLINOIS I AM NOT INCLUDED IN THIS RECALL TO BE REIMBURSED FOR THE REPLACEMENT OF THE FUEL PUMP. I READ THE RECALL AND IT IS ONLY INVOLVING THE STATES THAT ARE CONSIDERED HOT. (IT DOES GET INTO THE 90S-100 IN ILLINOIS ALSO. ALL SOMEBODY HAD TO DO WAS THROW/DROP A MATCH AND IT COULD HAVE IGNITED A FIRE IN THE CAR. THIS ALSO CAUSED HEADACHES WHILE DRIVING DUE TO THE GAS FUMES I HAD TO INHALE WHILE DRIVING THE VEHICLE. I WAS HOPING THIS WAS A GOOD AVENUE TO TAKE AND HAVE SOMEONE LOOK INTO WHY AND WHEN ILLINOIS AND OTHER STATES WERE GOING TO BE INCLUDED IN THIS RECALL. WE ARE ALL IN THE SAME DANGER NO MATTER WHAT STATE YOU LIVE IN.

NHTSA ODI #10397568

89,000 miles · Apr 13, 2011
Fuel System, Gasoline

I OPERATE A SATURN ION WHICH HAS A CONSTANT FUEL LEAK AT ALL TIMES. THIS IS A SAFETY ISSUE AND COULD POSSIBLY LEAD TO A FIRE IF AN IGNITION SOURCE IS NEARBY. I GET A CONTINUOUS GAS SMELL AS SOON AS I ENTER THE VEHICLE TO DRIVE IT TO WORK. *TR

NHTSA ODI #10395814

92,727 miles · Dec 15, 2010
Fuel System, Gasoline

SATURN ION2 2007-THE FUEL PUMP MODULE ASSEMBLY WENT OUT ON MY CAR. I HAVE TAKEN IT TO 3 DEALERSHIPS TO FINALLY GET IT FIXED. HOWEVER GM STATING NOT COVERED BY MY WARRANTY. THE FIRST TIME I TOOK IT WAS IN SEPTEMBER HARD TO START DIAG WAS DONE THEY SAID NOTHING WRONG. THEN IN DECEMBER TOOK TO OTHER DEALERSHIPS BY THIS TIME THERE…

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SATURN ION2 2007-THE FUEL PUMP MODULE ASSEMBLY WENT OUT ON MY CAR. I HAVE TAKEN IT TO 3 DEALERSHIPS TO FINALLY GET IT FIXED. HOWEVER GM STATING NOT COVERED BY MY WARRANTY. THE FIRST TIME I TOOK IT WAS IN SEPTEMBER HARD TO START DIAG WAS DONE THEY SAID NOTHING WRONG. THEN IN DECEMBER TOOK TO OTHER DEALERSHIPS BY THIS TIME THERE WAS THE SMELL OF GAS GETTING STRONGER. BOTH DEALERSHIPS INDICATED THAT GM DOES NOT COVER MY SPECIFIC VIN# OR CONSIDER IT A DEFECT EVEN THOUGH I HAVE IT WRITTEN IN MY WARRANTY THAT ALL PARTS ARE TO COMPLY WITH EPA WHICH IT DID NOT. I AM CONCERNED OTHERS MAY ALSO HAVE MY DEFECT PROBLEM AND IT COULD RESULT IN SERIOUS FIRE OR DEATH. ALL OWNERS SHOULD BE NOTIFIED VIA RECALL LETTER FROM GM. *TR

NHTSA ODI #10370798

52,000 miles · Oct 8, 2010
Engine And Engine CoolingFuel System, Gasoline

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) IN MAY 2010. THE CONTACT BEGAN TO NOTICE AN UNUSUAL GASOLINE FUEL ODOR FOLLOWING REPAIRS AND NOTICED FUEL LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN …

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TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP) IN MAY 2010. THE CONTACT BEGAN TO NOTICE AN UNUSUAL GASOLINE FUEL ODOR FOLLOWING REPAIRS AND NOTICED FUEL LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS ADVISED THAT THE EPOXY, PLACED AROUND THE FUEL FILLER NECK INSTALLED DURING THE RECALL REPAIR, WAS FRACTURING AND CAUSING THE LEAK. IN ADDITION, THE FUEL TANK WOULD ALSO NEED REPLACING. THE DEALER OFFERED TO TAKE 10 PERCENT OFF OF THE TOTAL REPAIR COST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER ADVISED THE CONTACT THAT HIS CASE WOULD BE ESCALATED TO THE DISTRICT MANAGER AND THEY WOULD CONTACT HIM. THE CONTACT WAS AWAITING A RETURN CALL. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 52,700 . UPDATED 01/13/11*LJ THE CONSUMER STATED HE PERFORMED THE REPAIR ON THE FUEL TANK THAT WAS PARTIALLY EFFECTIVE. THE CONSUMER STATED HE WAS NOT ABLE TO AFFORD THE $800 REPAIR. THE CHECK ENGINE LIGHT IS STILL ON. THE VEHICLE HAS A SMALL EVAPORATIVE EMISSIONS CONTROL LEAK. UPDATED 01/25/11. *JB

NHTSA ODI #10359628

79,000 miles · Sep 3, 2010
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT SMELLED A VERY STRONG FUEL ODOR WHEN THE VEHICLE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO THE GARAGE AND THE DIAGNOSTIC TEST CONFIRMED THAT THERE WAS A FUEL LEAK ABOVE THE FUEL TANK. THE VEHICLE WASN'T REPAIRED. THE VIN INFORMATION WASN'T AVAILABLE. THE FAILURE MILEAGE WAS 79,00…

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TL*THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT SMELLED A VERY STRONG FUEL ODOR WHEN THE VEHICLE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO THE GARAGE AND THE DIAGNOSTIC TEST CONFIRMED THAT THERE WAS A FUEL LEAK ABOVE THE FUEL TANK. THE VEHICLE WASN'T REPAIRED. THE VIN INFORMATION WASN'T AVAILABLE. THE FAILURE MILEAGE WAS 79,000 AND THE CURRENT MILEAGE WAS 80,000.

NHTSA ODI #10353791

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V153000 · Steering:electric Power Assist System

Mar 31, 2014

General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

12V459000 · Fuel System, Gasoline:delivery:fuel Pump

Sep 19, 2012

General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.

Consequence & remedy

Consequence: Fuel leakage in the presence of an ignition source may result in a fire.

Remedy: GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA11014 · Electric Power Steering Failure

Opened Sep 29, 2011 · Closed Apr 15, 2014

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

Additional source detail variants (2)

Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

Steering:electric Power Assist System

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.

RQ10004 · Electric Power Steering Failure

Opened Dec 15, 2010 · Closed Oct 5, 2011

Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.

Additional source detail variants (2)

Steering:electric Power Assist System

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.

Steering

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminated before or during the loss of steering assist and the increased steering effort contributed to a crash. Two of the GM crash claims indicated that the driver was injured in the crash. In a previous Preliminary Evaluation PE10-005, ODI investigated the sudden loss of power steering assist in MY 2005 through 2010 Chevrolet Cobalt vehicles. In May 2011, in response to an ODI information request letter for RQ10-004, GM provided ODI with complaint, warranty and EPS system information related to EPS loss of assist for the Saturn ION and Peer vehicles Pontiac G6 and Chevrolet Malibu. In that response, GM indicated that the EPS system used in the subject vehicles was the same as that used in the MY2005 to 2010 Chevrolet Cobalt and Pontiac G5. In March 2010, GM recalled approximately 1.05 million Chevrolet Cobalt and Pontiac G5 vehicles (NHTSA recall no. 10V-073) to correct a defect with the EPS assist motor. The defect identified was described as a buildup of brush debris mixed with oily material on the EPS electric motor armature which causes the motor to stop functioning; the same problem identified in the current subject vehicles.ODI has duplicated this failure in both a Chevrolet Cobalt and Saturn Ion previously tested at the Vehicle Research and Test Center (VRTC). In the defect notification letter for the previously recalled Cobalt and G5 vehicles, GM stated that the vehicles may experience a sudden loss of assist that could occur at any time while driving and that if power steering was lost the vehicle would revert to manual steering mode and would require increased steering effort from the driver.ODI believes that, depending on driving circumstances this increase in steering effort could result in some loss of control and a crash.This investigation has been upgraded to an engineering analysis (EA11-014) to further assess the frequency, scope and safety consequences of a sudden loss of steering assist in the subject vehicles.