NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
8 reportsClear category filter84,000 miles · Oct 26, 2011
Electrical SystemEngine And Engine CoolingPower Train
MY CAR WAS BUILT IN 2002 AS WELL AS OTHERS REPORTED, I PURCHASED IT USED 3 YEARS AGO WITH 64K MILES. MY DIRECT IGNITION CONTROL IN 2003 9-5 LINEAR SEDAN 2.3T CEASED. UPON RESEARCH, MY DIC IS THE ORIGINAL PART 9197559 TK3.6 2000-2002 ARE RECALLED AND 'SOME' 2003 VIN'S. WITH THE OVER ABUNDANCE OF DIC FAILURES WITH THE EXACT SAM…
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MY CAR WAS BUILT IN 2002 AS WELL AS OTHERS REPORTED, I PURCHASED IT USED 3 YEARS AGO WITH 64K MILES. MY DIRECT IGNITION CONTROL IN 2003 9-5 LINEAR SEDAN 2.3T CEASED. UPON RESEARCH, MY DIC IS THE ORIGINAL PART 9197559 TK3.6 2000-2002 ARE RECALLED AND 'SOME' 2003 VIN'S. WITH THE OVER ABUNDANCE OF DIC FAILURES WITH THE EXACT SAME PART NUMBER, THESE NEED TO BE RECALLED AS A WHOLE. UPON REMOVAL OF THE DIC, THE ENGINE IS LEAKING AT THE SEAMS OF THE HEAD FROM WHERE THE BOLTS ARE LOCATED, INSIDE THE DIC AND ENGINE SECTION IS PERFECTLY CLEAN. BOLTS IN THE HEAD OF THE ENGINE LOOSE, 1 WAS LIFTED OUT ENOUGH TO JUST REMOVE STRAIGHT OUT. CAR BLOWS BLUEISH SMOKE WHEN IT WAS STARTING, SWITCHES ARE DEFECTIVE (GM KNOWN ISSUE), OIL / ENGINE / HEAD KNOWN ISSUES, SUSPENSION KNOWN ISSUES (AMONG OTHER SERIOUS SAAB FAILURES). I HAVE SPENT THOUSANDS OF DOLLARS ON THIS VEHICLE SINCE PURCHASE. THE KNOWN RECALLS MUST BE EXPANDED TO INCLUDE THE PARTS, NOT JUST 'YEAR' OR 'SPECIFIC VIN'. THIS WAS SUPPOSED TO BE A SAFE, RELIABLE CAR BUT INSTEAD IS CAUSING SERIOUS FINANCIAL ISSUES. PLEASE HELP THE OWNERS ALL OVER THE WORLD, WE SHOULD NOT HAVE TO PAY FOR ALL OF THIS.. WE ALREADY PAID FOR THEIR 'BAILOUT'! SINCERELY~ CAN NOT TAKE ANY MORE REPAIRS!!! *TT
NHTSA ODI #10432964
98,723 miles · Aug 21, 2010
Electrical SystemEngine And Engine Cooling
WITHOUT WARNING, ON TWO OCCASIONS, MY WIFE'S 2003 SAAB 9-5 AERO WAGON HAS STOPPING RUNNING WHILE SHE WAS DRIVING IN TRAFFIC AT APPROXIMATELY 45 MILES PER HOUR. THE CAR HAS BEEN FACTORY MAINTAINED AND IS IN EXCELLENT CONDITION. OBVIOUSLY, IT IS VERY DANGEROUS TO HAVE THE VEHICLE STOP RUNNING WITHOUT ANY WARNING. THE CAR HAD A…
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WITHOUT WARNING, ON TWO OCCASIONS, MY WIFE'S 2003 SAAB 9-5 AERO WAGON HAS STOPPING RUNNING WHILE SHE WAS DRIVING IN TRAFFIC AT APPROXIMATELY 45 MILES PER HOUR. THE CAR HAS BEEN FACTORY MAINTAINED AND IS IN EXCELLENT CONDITION. OBVIOUSLY, IT IS VERY DANGEROUS TO HAVE THE VEHICLE STOP RUNNING WITHOUT ANY WARNING. THE CAR HAD A NEW FUEL PUMP AND CRANKSHAFT SENSOR INSTALLED BUT THE PROBLEM RECURRED ABOUT 6 WEEKS AFTER THE REPAIR. THANK YOU FOR YOUR TIME AND CONSIDERATION. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*TR
NHTSA ODI #10351082
77,800 miles · Jul 17, 2008
Engine And Engine Cooling
I WAS DRIVING ON THE HIGHWAY WHEN MY CRUISE CONTROL SHUT OFF AND THE CHECK ENGINE LIGHT CAME ON. WHEN I CAME TO A STOP MY ENTIRE CAR DIED. I WAS STUCK AT A STOP LIGHT IN THE MIDDLE OF RUSH HOUR. I HAD TO HOLD MY LEFT FOOT ON THE BRAKE AND PUMP THE GAS PEDAL TO GET THE CAR TO REV, BUT IT WOULDN'T CONTINUE TO IDLE. IT KEPT DYI…
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I WAS DRIVING ON THE HIGHWAY WHEN MY CRUISE CONTROL SHUT OFF AND THE CHECK ENGINE LIGHT CAME ON. WHEN I CAME TO A STOP MY ENTIRE CAR DIED. I WAS STUCK AT A STOP LIGHT IN THE MIDDLE OF RUSH HOUR. I HAD TO HOLD MY LEFT FOOT ON THE BRAKE AND PUMP THE GAS PEDAL TO GET THE CAR TO REV, BUT IT WOULDN'T CONTINUE TO IDLE. IT KEPT DYING. I HAD TO USE BOTH THE BRAKE PEDAL AND THE GAS PEDAL TO GET IT OFF THE HIGHWAY TO A SIDE STREET, WHICH WAS EXTREMELY DANGEROUS. SEVERAL TIMES THE CAR DIED. I TOOK IT TO A GM CERTIFIED REPAIR SHOP WHO AFTER THREE DIAGNOSTIC CHECKS DETERMINED THE IGNITION MODULE NEEDED TO BE REPLACED ALONG WITH THE SPARK PLUGS BECAUSE THE ENGINE WAS MISFIRING. I WANT SAAB TO RECALL THIS PART AND PAY FOR THE REPAIR. IT IS THE EXACT SAME PART AND PROBLEM THAT THEY RECALLED FOR 2000-2002 VEHICLES. IT MAKES ABSOLUTELY NO SENSE THAT THE 2003 PART HAS NOT BEEN RECALLED. THIS IS A SERIOUS SAFETY HAZARD AND SOMETHING NEEDS TO BE DONE TO FIX IT AND I SHOULD NOT HAVE TO PAY FOR IT.*TR
NHTSA ODI #10234670
32,200 miles · Mar 10, 2007
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
DRIVING ON THE INTERSTATE - EXITED ONTO AN INTERCHANGE RAMP AT 50 MPH - AND THE ENGINE STALLED WITHOUT WARNING. VEHICLE AT REAR NEARLY REAR-ENDED MINE - BUT MISSED BY A HAIRS WHISKER. ANOTHER PIECE OF LUCK WAS THAT I WAS AT THE CREST OF THE RAMP SO MANAGED TO "COAST" TOWARDS THE SHOULDER. WAITED FOR A BIT - THE CAR WOULDN'T…
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DRIVING ON THE INTERSTATE - EXITED ONTO AN INTERCHANGE RAMP AT 50 MPH - AND THE ENGINE STALLED WITHOUT WARNING. VEHICLE AT REAR NEARLY REAR-ENDED MINE - BUT MISSED BY A HAIRS WHISKER. ANOTHER PIECE OF LUCK WAS THAT I WAS AT THE CREST OF THE RAMP SO MANAGED TO "COAST" TOWARDS THE SHOULDER. WAITED FOR A BIT - THE CAR WOULDN'T RESTART. HAD TO SPEND PERILOUS TIME ON THE LEFT SHOULDER BEFORE GETTING MY CAR TOWED. AT THE TIME OF WRITING - THE CAR IS SITTING IN THE DEALERS LOT. NOTHING SPECIAL HAPPENED PRIOR TO THIS INCIDENT. PREVIOUSLY A SIMILAR INCIDENT HAD OCCURRED JUST OUTSIDE MY RESIDENCE - AND THE DEALER CHECKED IT OUT AND SAID IT MIGHT JUST BE "BAD GAS". SAAB'S CUSTOMER ASSISTANCE PROGRAM WAS USELESS. BASED ON THE OTHER INCIDENTS REPORTED - REFER TO ODI #S: 10162804, 10137685, 10097342 - THERE IS SOMETHING DEFINITELY WRONG WITH THIS VEHICLE. PLEASE TAKE ACTION BEFORE SOMEONE LOSES THEIR LIFE.*JB
NHTSA ODI #10184720
Mileage unknown · Jul 18, 2006
Engine And Engine Cooling
I WAS DRIVING ON THE HIGHWAY AT 70 MPH AND THE ENGINE SUDDENLY SHUT DOWN WITHOUT ANY WARNING. THE CAR COMPLETELY LOST POWER AND I HAD TO QUICKLY COAST TO THE SHOULDER. I WAS NOT ABLE TO RESTART THE CAR AND IT HAD TO BE TOWED TO SAAB DEALER. I WAS TOLD THERE WAS A FAULT IN DI CASSETTE. *NM
NHTSA ODI #10162804
Mileage unknown · Sep 26, 2005
Engine And Engine Cooling
CAR STALLED WHILE CRUISING AT 75 MILES PER HOUR ON A BUSY INTERSTATE. CAR COULD NOT BE RESTARTED, EVEN AFTER PULLING TO THE SIDE OF THE ROAD. NO PRIOR INDICATION OF IMMINENT FAILURE WAS GIVEN'THE ENGINE SIMPLY CUT OUT AND CHECK ENGINE LIGHT CAME ON. DEALER DIAGNOSED AS THE FAILURE OF AS A BAD THROTTLE BODY. THIS IS A KNOWN WEAKN…
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CAR STALLED WHILE CRUISING AT 75 MILES PER HOUR ON A BUSY INTERSTATE. CAR COULD NOT BE RESTARTED, EVEN AFTER PULLING TO THE SIDE OF THE ROAD. NO PRIOR INDICATION OF IMMINENT FAILURE WAS GIVEN'THE ENGINE SIMPLY CUT OUT AND CHECK ENGINE LIGHT CAME ON. DEALER DIAGNOSED AS THE FAILURE OF AS A BAD THROTTLE BODY. THIS IS A KNOWN WEAKNESS IN THE CAR FOR WHICH SAAB HAS BEEN TRYING TO FIND A SOLUTION FOR YEARS. THE SERVICING DEALER WAS SURPRISED THAT THE PART WAS NOT IN STOCK SINCE IT FAILS OFTEN. MANY PEOPLE HAVE THROTTLE BODY PROBLEMS WHICH TRIGGER LIMP HOME MODE AND REQUIRE A CLEANING AND/OR REPLACEMENT OF THE THROTTLE BODY. REPORTEDLY NEWER SOFTWARE TRIGGERS A CHECK ENGINE LIGHT BEFORE COMPLETE FAILURE. THIS EARLY WARNING WAS NOT GIVEN THIS CASE. IT IS COMPLETELY UNACCEPTABLE THAT THIS SHOULD STILL BE AN ISSUE ON A 2003 MODEL YEAR VEHICLE WHEN THE PROBLEM FIRST SHOWED ITSELF IN 1998. DOES SOMEONE HAVE TO DIE IN A REAR END COLLISION BEFORE SAAB OR THE NHTSA WILL ACT ON THIS? *NM
NHTSA ODI #10137685
3,000 miles · Dec 9, 2004
Electrical SystemEngine And Engine CoolingStructure
THE VEHICLE STALLED ON 4 SEPARATE OCCASIONS FROM VARIOUS SPEEDS OF 25 MPH OR MORE WHILE DRIVING. THE VEHICLE HAS BEEN TO THE DEALER ON 3 SEPARATE OCCASIONS. THE DEALER HAS CLEANED AND TIGHTENED THE BATTERY CABLES, THE FIRST TIME, THEY REPLACED THE CRANK SENSOR, T-7 AND THE IGNITION SWITCH, THE SECOND TIME AND THE THIRD TIME, T…
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THE VEHICLE STALLED ON 4 SEPARATE OCCASIONS FROM VARIOUS SPEEDS OF 25 MPH OR MORE WHILE DRIVING. THE VEHICLE HAS BEEN TO THE DEALER ON 3 SEPARATE OCCASIONS. THE DEALER HAS CLEANED AND TIGHTENED THE BATTERY CABLES, THE FIRST TIME, THEY REPLACED THE CRANK SENSOR, T-7 AND THE IGNITION SWITCH, THE SECOND TIME AND THE THIRD TIME, THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *JB THE ECM WAS REPLACED BUT THE VEHICLE STALLED AGAIN, THE CUP HOLDER CRACK AND HAD BROKEN, THE BATTERY CABLES WERE LOOSE AND DIRTY, THE TRANSMISSION DID NOT SHIFT PROPERLY AND CAUSED A JERKING MOTION, THE ELECTRICAL GAUGES DROPPED AND THE VEHICLE LOST ACCELERATION. *SC
NHTSA ODI #10097342
Mileage unknown · Jan 12, 2004
Engine And Engine Cooling
WE PURCHASED OUR 2003 9-5 ARC IN MARCH OF 2003. IMMEDIATELY, I NOTICED THE EXHAUST SMELLED OF HUMAN GAS, SERIOUSLY. SOON AFTER THE STENCH SEEPED INTO THE CAB OF THE VEHICLE. AT 7000 I COULDN'T TAKE IT ANYMORE AND I BROUGHT THE CAR IN TO HAVE CHECKED OUT BY THE DEALER. THEY INFORMED ME THERE WAS NOTHING WRONG WITH THE CAR, THAT…
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WE PURCHASED OUR 2003 9-5 ARC IN MARCH OF 2003. IMMEDIATELY, I NOTICED THE EXHAUST SMELLED OF HUMAN GAS, SERIOUSLY. SOON AFTER THE STENCH SEEPED INTO THE CAB OF THE VEHICLE. AT 7000 I COULDN'T TAKE IT ANYMORE AND I BROUGHT THE CAR IN TO HAVE CHECKED OUT BY THE DEALER. THEY INFORMED ME THERE WAS NOTHING WRONG WITH THE CAR, THAT SOMETIMES NEW CARS SMELL. IT WAS SUGGESTED THAT I USE ONLY PREMIUM OR BETTER FUEL TO LESSEN THE SMELL. 3000 MILES LATER, THE CAR STUNK. I BROUGHT IT IN FOR ITS FIRST OIL CHANGE AND INFORMED THEM THAT THE CAR STILL STUNK. IT WAS DISCOVERED THAT THE CATALYTIC CONVERTER WAS DEFECTIVE AND IT WAS REPLACED, NO CHARGE TO ME. NOW AT 14000+ MILES THE CAR STILL STINKS. I BROUGHT THE CAR IN TODAY 1/12/04 AND WAS TOLD THAT THERE'S NOTHING THEY CAN DO. BASICALLY, I HAVE TO LIVE WITH THE SMELL. I'VE BEEN DRIVING THIS VEHICLE FOR TEN MONTHS WITH NAUSEATING FUMES SEEPING INTO THE CAB OF THE VEHICLE. THESE FUMES NOT ONLY UPSET MY STOMACH BUT CAUSE ME HEADACHES. I'VE BEEN WAKING UP WITH HEADACHES SINCE SPRING OF 2003. SOMETHING HAS TO BE DONE. PLEASE RESPOND ASAP. I'M LITERALLY SICK OVER THIS SITUATION. - KIM *LA
NHTSA ODI #10052960
Official recalls
4Apr 9, 2008
SAAB IS RECALLING 57,389 MY 2002-2008 9-5 SERIES VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING COMPLIANCE TESTING, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENTS.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL INSTALL A-PILLAR TRIM WITH IMPROVED ENERGY-ABSORBING CAPABILITY FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 25, 2008. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
Mar 7, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.
Consequence & remedy
Consequence: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.
Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
Oct 26, 2006
CERTAIN PASSENGER VEHICLES EQUIPPED WITH B308 6-CYLINDER GASOLINE ENGINES MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IGNITION DISCHARGE MODULE (IDM) DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.
Consequence & remedy
Consequence: OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING. ENGINE STALLING MAY OCCUR, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT TO SEE WHAT VERSION IDM IS IN THE VEHICLE AND REPLACE THE IDM IF IT IS A VERSION BUILT PRIOR TO JANUARY 2003. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2005. OWNERS MAY CONTACT SAAB AT 1-800-955-9007. NOTE: THIS RECALL IS AN EXPANSION OF A PREVIOUS CAMPAIGN (PLEASE SEE 05V399).
Jan 13, 2003
ON CERTAIN PASSENGER VEHICLES, IF AN OWNER CHANGES THEIR WHEELS/TIRES BETWEEN SUMMER AND WINTER USING A STEEL WHEEL IN THE WINTER AND AN ALLOY WHEEL IN THE SUMMER, IT IS POSSIBLE FOR RUST AND CONTAMINATION TO BUILD UP ON THE WHEEL HUB DURING THE STEEL WHEEL USAGE. IF THIS OCCURS AND THE CONTAMINATION IS NOT REMOVED, IT IS POSSIBLE THAT AFTER THE TIRE CHANGE SERVICE, SOME OF THIS CONTAMINATION COULD FLAKE OR GRIND AWAY RESULTING IN REDUCED CLAMPING FORCE OF THE WHEEL TO THE HUB. OVER SEVERAL SEASONS, IT IS POSSIBLE THAT THIS REDUCED FORCE COULD RESULT IN FRACTURES DEVELOPING IN THE WHEEL BOLTS DUE TO WHEEL TO HUB MOVEMENT.
Consequence & remedy
Consequence: THESE FRACTURES WOULD RESULT IN WHEEL BOLT BREAKAGE, ALLOWING THE WHEEL TO DETACH FROM THE WHEEL HUB, INCREASING THE RISK OF A CRASH.
Remedy: OWNERS WILL BE CONTACTED BY MAIL AND ASKED WHETHER THEY CHANGE BETWEEN STEEL AND ALLOY WHEELS. IF THEY DO ENGAGE IN THIS PRACTICE, THEY WILL BE INSTRUCTED TO BRING THEIR CARS TO AN AUTHORIZED DEALER. THE DEALER WILL REMOVE THE WHEELS, CLEAN ANY CONTAMINATION FROM THE WHEEL AND WHEEL HUB, AND REPLACE THE WHEELS USING NEW IMPROVED BOLTS WITH ATTACHED WASHERS. OWNER NOTIFICATION BEGAN MARCH 31, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SAAB AT 1-800-955-9007.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗