IllustrationLETTER FROM INSURANCE COMPANY REGARDING LOSS OF SAAB DUE TO FIRE WITH REQUEST FOR PAYMENT**CC THE CONSUMER NOTICED THAT ONE OF THE LIGHTS ON THE DASHBOARD HAD ILLUMINATED AND THE VEHICLE BEGAN TO ACT STRANGELY. THE CONSUMER ARRIVED HOME PARKED THE VEHICLE IN THE GARAGE AND THEN SUDDENLY THE VEHICLE CAUGHT ON FIRE. *JB UPDATED
2002 Saab 9-5
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all 9-5 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50–25K
1225–50K
1550–75K
775–100K
4100–150K
0150K+
43 reports with mileage · 10 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
2 crash reports5 fire reports2 injury reports
What owners actually said
53 reportsDRIVING ON HIGHWAY, PRESSURE LINE FROM FUEL TANK CAME LOOSE AND STARTED SPRAYING GAS ALL OVER THE UNDERSIDE OF THE VEHICLE. STREAM OF DRIPS ON HIGHWAY ALERTED A PASSING MOTORIST WHO FLAGGED US DOWN. LOST 5 GALLONS OF GAS IN JUST A COUPLE OF MINUTES. HAD TO PULL OVER AND CALL FOR ROADSIDE ASSISTANCE. EVACUATED CAR DUE TO LARGE PO…
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DRIVING ON HIGHWAY, PRESSURE LINE FROM FUEL TANK CAME LOOSE AND STARTED SPRAYING GAS ALL OVER THE UNDERSIDE OF THE VEHICLE. STREAM OF DRIPS ON HIGHWAY ALERTED A PASSING MOTORIST WHO FLAGGED US DOWN. LOST 5 GALLONS OF GAS IN JUST A COUPLE OF MINUTES. HAD TO PULL OVER AND CALL FOR ROADSIDE ASSISTANCE. EVACUATED CAR DUE TO LARGE POOLS OF GAS UNDER VEHICLE AND DRIPS NEAR HOT EXHAUST PIPES. TECHNICIAN DISCOVERED FUEL LINE LOOSE AFTER LOOKING INSIDE PORT FROM UNDER BACK SEAT. NO EVIDENCE OF ANY BREAKAGE OR OTHER ISSUES -- THE LINE SIMPLY CAME LOOSE AND WAS EASILY RE-ATTACHED. CAR IS BEING TAKEN TO DEALER FOR INVESTIGATION AND HOPEFULLY A FIX. CONSULTATION ON INTERNET CHAT ROOM SAABNET.COM FINDS THAT AT LEAST 3 OTHER OWNERS OF SIMILAR VINTAGE SAAB 9-5 VEHICLES HAVE EXPERIENCED THIS SAME PROBLEM. JB
BOLT CAME OFF ON TURBO-CHARGER AND BLASTED A HOLE THROUGH THE TURBO-CHARGER. MY CAR SUDDENLY STOPPED ACCELERATING DURING A MERGE AND I ALMOST CRASHED. THIS RESULTING IN $2000 WORTH OF REPAIRS. *NM
LEAVING THE I-287 IN NJ FRIDAY AROUND 3.30 PM THE CAR STARTED TO LOOSE POWER BY NOT RESPONDING TO ANY THROTTLE PRESSURE. I PULLED OVER TO THE RIGHT HAND SIDE AS SOON AS I COULD AND CAME TO A FALTERING HALT ON THE EXIT RAMP. I TURNED THE IGNITION OFF AND ON AGAIN TO SEE IF ANY WARNING DISPLAY INFORMATION WAS GIVEN. I LOOKED UN…
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LEAVING THE I-287 IN NJ FRIDAY AROUND 3.30 PM THE CAR STARTED TO LOOSE POWER BY NOT RESPONDING TO ANY THROTTLE PRESSURE. I PULLED OVER TO THE RIGHT HAND SIDE AS SOON AS I COULD AND CAME TO A FALTERING HALT ON THE EXIT RAMP. I TURNED THE IGNITION OFF AND ON AGAIN TO SEE IF ANY WARNING DISPLAY INFORMATION WAS GIVEN. I LOOKED UNDER THE BONNET BUT COULD SEE NO SIGN OF ANY LEAKAGE OR EXCESS HEAT. I GOT BACK IN AND STARTED IT AGAIN AND IT FIRED UP BUT ONLY WITH LITTLE POWER AND WOULD HARDLY REV UP. I WANTED TO MOVE FORWARD OFF OF THE EXIT RAMP AS I WAS IN A VERY DANGEROUS POSITION ON A FAST UPHILL GRADUAL 90 DEGREE TWO LANE RAMP WITH NO SHOULDER, THERE WAS TRAFFIC COMING CONSTANTLY, IT WAS FRIDAY AFTERNOON AND POURING WITH RAIN. WHEN EVER I PUT IT INTO GEAR IT WOULD START TO MOVE BUT AS IT WAS UPHILL IT WAS NOT VERY PRODUCTIVE. I GAVE UP AFTER THE ENGINE STALLED AND WOULD NOT START AGAIN, BUT DID MANAGE TO GET THE CAR AS CLOSE TO THE RIGHT HAND BARRIERS AS POSSIBLE SO THAT TRAFFIC COULD PASS ME WITHOUT STRADDLING LANES. I CALLED MY LOCAL GARAGE WHO ARRANGED FOR A BREAKDOWN TRUCK TO COME AND GET ME. IN THE 45 MINS IT TOOK TO FOR THEM TO GET ME I WAS EXTREMELY NERVOUS THAT A TRUCK OR FAST CAR WOULD HIT INTO THE REAR OF MY CAR, SO I HAD THE HAZARD LIGHTS ON AND KEPT MY FOOT ON THE BRAKE TO ILLUMINATE THE BRAKE LIGHTS. IT WAS A DANGEROUS POSITION TO BE IN AND THE TRAFFIC WAS BUILDING QUICKLY FOR THE EVENING RUSH. THE TOW TRUCK GOT TO ME AT AROUND 4.30 PM AND TOOK ME AND THE CAR TO MY LOCAL GARAGE. THE GARAGE DIAGNOSED THE IDM UNITS AS FAILED, AND REPLACED THEM. ONCE I HAD THE CAR BACK, THE VERY NEXT DAY THE CHECK ENGINE LIGHT CAME ON AND THIS HAS BEEN IDENTIFIED AS BEING THE CATALYTIC CONVERTER BEING FAULTY, WHICH I UNDERSTAND IS A RESULT OF THE IGNITION UNITS FAILING AND UNBURNED FUEL BEING PUMPED IN TO THE UNIT. *JB
WE HAVE A 2002 SAAB 9.5 (6 CYLINDER ENGINE) WHICH HAD A DI CASSETTE FAILURE-LEAD TO CAR LOSING ACCELERATION ON THE EXPRESSWAY AND ULTIMATELY REQUIRING POLICE ASSISTANCE. DI CASSETTE FAILURE LEAD TO CATALYTIC CONVERTER FAILING AS WELL. CAR IS NOT PART OF RECALL AND SAAB WON'T PAY AS A RESULT. *JB
AUGUST 12, 2006 OUR 2002 SAAB 9-5 SPORTWAGON CAUGHT FIRE. RETURNING HOME FROM VACATION THE CHECK ENGINE LIGHT DISPLAYED. INFORMATION IN THE OWNER'S MANUAL AND A PHONE CALL TO OUR SAAB DEALER LEAD US TO BELIEVE THAT THE CAR WAS SAFE TO DRIVE. AS WE APPROACHED THE TOLL PLAZA IN MAYS LANDING, NJ THE CAR STALLED AND BEGAN TO SMOK…
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AUGUST 12, 2006 OUR 2002 SAAB 9-5 SPORTWAGON CAUGHT FIRE. RETURNING HOME FROM VACATION THE CHECK ENGINE LIGHT DISPLAYED. INFORMATION IN THE OWNER'S MANUAL AND A PHONE CALL TO OUR SAAB DEALER LEAD US TO BELIEVE THAT THE CAR WAS SAFE TO DRIVE. AS WE APPROACHED THE TOLL PLAZA IN MAYS LANDING, NJ THE CAR STALLED AND BEGAN TO SMOKE. WE EVACUATED THE CAR. TOLL PERSONNEL EXTINGUISHED THE FIRE AND SUMMONED THE LAURELDALE FIRE COMPANY AND THE NJ STATE POLICE. THE ACTION TAKEN BY THE TOLL PERSONNEL PREVENTED A POTENTIAL DISASTER. THE CAR WAS TOWED TO AN IMPOUND LOT IN EGG HARBOR CTIY, NJ . AFTER A FEW HOURS WE WERE ABLE TO ARRANGE FORA RENTAL TO TRANSPORT US AND OUR VACATION BAGGAGE HOME. AT THIS TIME WE DID NOT KNOW THE EXTEND OF DAMAGE TO THE CAR OTHER THAN IT COULD NOT BE DRIVEN TO OUR HOME AND IT WAS A SATURDAY. THE CLOSEST SAAB DEALER IN CHERRY HILL, NJ WAS NOT OPEN FOR SERVICE CALLS. WE ARRIVED HOME 5 HOURS LATER THAN EXPECTED WITH A RENTAL CAR THAT COST $125/DAY AND $0.20 A MILE + GAS. WE DROVEBACK TO NJ IN THE MORNING TO RETURN THE RENTAL BECAUSE WE DID NOT WANT TO INCUR ANY UNNECESSARY EXPENSES. SUNDAY AUGUST 13 WE TRAVELED BACK TO GALLOWAY, NJ TO RETURN THE RENTAL VEHICLE. THIS FIRE SHOULD NOT HAVE OCCURRED AND SAAB SHOULD PICK UP ANY EXPENSES RELATING TO A CAR FIRE OF A 2002 VEHICLE WITH 59,518 MILES. THE CAR HAS BEEN REPAIRED, WE PICKED IT UP FROM THE DEALER IN CHERRY HILL, NJ AUGUST 19, 2006. REPAIRSR WERE COVERED BY SAAB ALONG WITH THE TOWING TO THE DEALERSHIP. THE FAILURE OF TWO IGNITION CASSETTES CAUSED A FIRE IN THE CATALYTIC CONVERTER, DAMAGING THE CONVERTER, EXHAUST PIPE, AND MOUNTS. SAAB HAS NOT EXPLAINED WHY THE MECHANICAL FAILURE CAUSED THE FIRE AND HAS GIVEN US NO ASSURANCE THAT IT WILL NOT HAPPEN AGAIN. SAAB HAS DECLINED TO PAY THE ADDITIONAL COST WE INCURRED WHICH TOTAL LESS THAN $500.00 WE FILED A COMPLAINT WITH SAAB CUSTOMER SERVICE AND A CLAIM WITH OUR INSURANCE CARRIER.
2002 SAAB 9-5 WITH 54000 MILES. THE THROTTLE BODY ON THE CAR STARTED TO SURGE BADLY. IF IT IS NOT REPLACED AT THIS POINT IT CAN GO OUT COMPLETELY AND THE CAR STOPS IMMEDIATELY IN TRAFFIC. *NM
I WAS DRIVING IN TRAFFIC WHEN MY ENGINE STARTED TO STALL AND LOST POWER. I NOTICED A BURNING SMELL COMING FROM THE ENGINE COMPARTMENT. I PULLED THE CAR OVER AND COULD NOT RE-START IT. IT WAS TOWED TO THE DEALER WHO DIAGNOSED A FAILED IGNITION MODULE. MY CAR IS A 2002 SAAB 9-5 AND HAD BEEN RE-CALLED BECAUSE OF FAILURES OF THIS …
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I WAS DRIVING IN TRAFFIC WHEN MY ENGINE STARTED TO STALL AND LOST POWER. I NOTICED A BURNING SMELL COMING FROM THE ENGINE COMPARTMENT. I PULLED THE CAR OVER AND COULD NOT RE-START IT. IT WAS TOWED TO THE DEALER WHO DIAGNOSED A FAILED IGNITION MODULE. MY CAR IS A 2002 SAAB 9-5 AND HAD BEEN RE-CALLED BECAUSE OF FAILURES OF THIS COMPONENT. HOWEVER, DESPITE THE FACT THAT THE CAR ENGINE WAS OF THE TYPE THAT SHOULD HAVE BEEN COVERED BY THE RECALL, WHEN SAAB NOTIFIED ITS' DEALERS IT LIMITED THE MODULES TO BE REPLACED TO ONLY CERTAIN SERIAL NUMBERS. THIS, DESPITE THE FACT THAT ACCORDING TO NHTSA ALL ENGINES NOT HAVING THE QP3 MODIFICATION, WHICH MY CAR DOES NOT, SHOULD HAVE BEEN RE-CALLED. THUS, SAAB REFUSES TO PAY FOR REPLACEMENT OF THE PART EVEN THOUGH IT IS THE SAME PART THAT WAS FAILING AND PROMPTED THE RECALL INITIALLY. I BELIEVE THAT THIS IS A HAZARD DUE TO THE OVERHEATING OF THE PART WHICH LED TO STALLING AND COULD HAVE STARTED A FIRE. SAAB SHOULD NOT BE ALLOWED TO LIMIT THE SERIAL NUMBERS REPLACED BECAUSE OTHER SERIAL NUMBERS APPEAR TO HAVE THE SAME DEFECT. *JB CONSUMER CALLED ON 9/12/06 TO REPORT A SECOND IDM FAILURE INCIDENT THAT OCCURRED ON 8/18/06. THE FOLLOWING IS PER A CONVERSATION W/ MRS. ALDER ON 9/14/06: DURING THIS INCIDENT, HIS WIFE WAS DRIVING THE VEHICLE ON THE HIGHWAY IN HEAVY TRAFFIC WHEN THE VEHICLE STARTED TO LOSE POWER. AS SHE WAS PULLING OFF THE HWY, SHE SMELT A BURNING SMELL AND SAW SMOKE COMING INTO THE CAR. PULLED OVER AND STARTED TO CALL HUSBAND WHEN SHE SAW FLAMES COMING FROM UNDERNEATH THE FRONT OF THE VEHICLE. FIRE DEPARTMENT PUT OUT FIRE AND VEHICLE WAS TOWED. SHE REPORTED THAT THE DEALER SAID HER CATALYTIC CONVERTER HAD BURNED. *CAR
WHILE TRAVELING AT APPROXIMATELY 45 MPH THE TRANSMISSION WARNING LIGHT AND CHECK ENGINE LIGHT BOTH CAME ON AT THE SAME TIME. VEHICLE WENT INTO "LIMP MODE", WHERE POWER IS MINIMIZED MAKING FOR A DANGEROUS DRIVING SITUATION. TOOK VEHICLE TO KACHINA SAAB DEALERSHIP IN SCOTTSDALE, AZ AND WAS TOLD TRANSMISSION WAS FAILING WITH ONLY 5…
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WHILE TRAVELING AT APPROXIMATELY 45 MPH THE TRANSMISSION WARNING LIGHT AND CHECK ENGINE LIGHT BOTH CAME ON AT THE SAME TIME. VEHICLE WENT INTO "LIMP MODE", WHERE POWER IS MINIMIZED MAKING FOR A DANGEROUS DRIVING SITUATION. TOOK VEHICLE TO KACHINA SAAB DEALERSHIP IN SCOTTSDALE, AZ AND WAS TOLD TRANSMISSION WAS FAILING WITH ONLY 50K MILES OF ALL HIGHWAY DRIVING. ALSO WAS TOLD BY MECHANIC AT DEALERSHIP THIS IS COMMON OCCURRENCE ON ALL SAABS WITH AUTOMATIC TRANSMISSIONS, ALTHOUGH I HAD A FULL VEHICLE SERVICE AND INSPECTION DONE JUST 2 WEEKS AGO, AT THIS SAME DEALERSHIP, AND ALL CHECKED OUT "GREAT". *JB
I WOULD LIKE TO CITE NHTSA CAMPAIGN #05V399000. WHILE DRIVING MY 2002 SAAB 9-5 6 CYLINDER ON 4/20/2006 I BEGAN TO EXPERIENCE ROUGH OPERATION AND REDUCED POWER OF THE ENGINE. I WAS A SHORT DISTANCE FROM MY DESTINATION WHERE I PARKED THINKING I WOULD NEED TO BE TOWED. AT FIRST I THOUGHT MY CAR WAS OVERHEATING BECAUSE THERE SEEMED …
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I WOULD LIKE TO CITE NHTSA CAMPAIGN #05V399000. WHILE DRIVING MY 2002 SAAB 9-5 6 CYLINDER ON 4/20/2006 I BEGAN TO EXPERIENCE ROUGH OPERATION AND REDUCED POWER OF THE ENGINE. I WAS A SHORT DISTANCE FROM MY DESTINATION WHERE I PARKED THINKING I WOULD NEED TO BE TOWED. AT FIRST I THOUGHT MY CAR WAS OVERHEATING BECAUSE THERE SEEMED TO BE STEAM COMING FROM UNDER THE HOOD BUT THERE WAS AN ODD SMELL. I WENT INTO THE COFFEE SHOP I WAS VISITING AND WITHIN A MINUTE OR TWO I TURNED TO CHECK ON MY CAR AND I SAW THAT THE INTERIOR WAS FILLED WITH SMOKE. I WENT OUTSIDE AND NOTICED SPARKS AND FLAMES COMING FROM UNDER THE VEHICLE IN THE AREA OF THE BACK SEAT AND I IMMEDIATELY CALLED THE FIRE DEPARTMENT. THEY ARRIVED AND PUT OUT THE FIRE UNDER THE CAR AND IN THE BACK SEAT WHERE THE FLAMES HAD BURNED THROUGH THE CARPET. I CALLED A TOW SERVICE AND WENT BACK INTO THE STORE TO FINISH MY COFFEE AND WAIT FOR THE TOW TRUCK. WHEN I CAME BACK OUT I NOTICED THAT THERE WAS STILL SMOKE COMING FROM UNDER THE HOOD SO I CALLED THE FIRE DEPARTMENT AGAIN TO PUT OUT THE REMNANTS OF THE FIRE. THE CAR WAS THEN TOWED TO THE NEAREST SAAB DEALER WHICH IS IN GAINESVILLE, FLORIDA, ABOUT 40 MILES AWAY. LATER THAT DAY I CALLED THE DEALER TO ASK ABOUT THE ABOVE REFERENCED RECALL WHICH I HAD DISCOVERED ON THE INTERNET, AND THEY TOLD ME THAT MY PARTICULAR CAR WAS NOT COVERED. IN THE LETTER OF ACKNOWLEDGEMENT DATED SEPTEMBER 13, 2005 FROM GM TO THE NTHSA, GM STATES THAT "A SUSTAINED VEHICLE FIRE IS UNLIKELY AND GM KNOWS OF NONE." DUE TO THE EXACTNESS OF MY SITUATION AND THE RECALL, I CAN ONLY ASSUME THAT GM NOW HAS AT LEAST ONE FIRE ON RECORD. *JB
Official recalls
608V160000 · Seats:front Assembly:head Restraint
Apr 9, 2008
SAAB IS RECALLING 57,389 MY 2002-2008 9-5 SERIES VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING COMPLIANCE TESTING, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENTS.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL INSTALL A-PILLAR TRIM WITH IMPROVED ENERGY-ABSORBING CAPABILITY FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 25, 2008. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
07V087000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
Mar 7, 2007
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.
Consequence & remedy
Consequence: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.
Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
06V410000 · Electrical System:ignition:module
Oct 26, 2006
CERTAIN PASSENGER VEHICLES EQUIPPED WITH B308 6-CYLINDER GASOLINE ENGINES MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IGNITION DISCHARGE MODULE (IDM) DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.
Consequence & remedy
Consequence: OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING. ENGINE STALLING MAY OCCUR, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT TO SEE WHAT VERSION IDM IS IN THE VEHICLE AND REPLACE THE IDM IF IT IS A VERSION BUILT PRIOR TO JANUARY 2003. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2005. OWNERS MAY CONTACT SAAB AT 1-800-955-9007. NOTE: THIS RECALL IS AN EXPANSION OF A PREVIOUS CAMPAIGN (PLEASE SEE 05V399).
05V399000 · Electrical System:ignition:module
Sep 14, 2005
CERTAIN PASSENGER VEHICLES EQUIPPED WITH B205/B235 4-CYLINDER GASOLINE ENGINES AND B308 6-CYLINDER GASOLINE ENGINES MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IGNITION DISCHARGE MODULE (IDM) DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.
Consequence & remedy
Consequence: OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING. ENGINE STALLING MAY OCCUR, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT TO SEE WHAT VERSION IDM IS IN THE VEHICLE AND REPLACE THE IDM IF IT IS A VERSION BUILT PRIOR TO THE INTRODUCTION OF QP3. AN INTERIM LETTER WILL BE MAILED TO OWNERS IN OCTOBER 2005, INFORMING THEM OF THE CONDITION. PARTS ARE NOW AVAILABLE AND OWNERS WILL BE NOTIFIED TO BRING THEIR VEHICLES IN TO THE DEALERS TO HAVE THE IDM REPLACED BY LETTER DATED MARCH 13, 2006. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
03V006000 · Wheels:hub
Jan 13, 2003
ON CERTAIN PASSENGER VEHICLES, IF AN OWNER CHANGES THEIR WHEELS/TIRES BETWEEN SUMMER AND WINTER USING A STEEL WHEEL IN THE WINTER AND AN ALLOY WHEEL IN THE SUMMER, IT IS POSSIBLE FOR RUST AND CONTAMINATION TO BUILD UP ON THE WHEEL HUB DURING THE STEEL WHEEL USAGE. IF THIS OCCURS AND THE CONTAMINATION IS NOT REMOVED, IT IS POSSIBLE THAT AFTER THE TIRE CHANGE SERVICE, SOME OF THIS CONTAMINATION COULD FLAKE OR GRIND AWAY RESULTING IN REDUCED CLAMPING FORCE OF THE WHEEL TO THE HUB. OVER SEVERAL SEASONS, IT IS POSSIBLE THAT THIS REDUCED FORCE COULD RESULT IN FRACTURES DEVELOPING IN THE WHEEL BOLTS DUE TO WHEEL TO HUB MOVEMENT.
Consequence & remedy
Consequence: THESE FRACTURES WOULD RESULT IN WHEEL BOLT BREAKAGE, ALLOWING THE WHEEL TO DETACH FROM THE WHEEL HUB, INCREASING THE RISK OF A CRASH.
Remedy: OWNERS WILL BE CONTACTED BY MAIL AND ASKED WHETHER THEY CHANGE BETWEEN STEEL AND ALLOY WHEELS. IF THEY DO ENGAGE IN THIS PRACTICE, THEY WILL BE INSTRUCTED TO BRING THEIR CARS TO AN AUTHORIZED DEALER. THE DEALER WILL REMOVE THE WHEELS, CLEAN ANY CONTAMINATION FROM THE WHEEL AND WHEEL HUB, AND REPLACE THE WHEELS USING NEW IMPROVED BOLTS WITH ATTACHED WASHERS. OWNER NOTIFICATION BEGAN MARCH 31, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SAAB AT 1-800-955-9007.
02V006000 · Steering:linkages:knuckle:spindle:arm
Jan 4, 2002
THE STEERING KNUCKLE CASTINGS ON CERTAIN PASSENGER VEHICLES MAY HAVE BEEN CONTAMINATED DURING THE CASTING PROCESS.
Consequence & remedy
Consequence: THESE KNUCKLES CAN BREAK, RESULTING IN POSSIBLE LOSS OF STEERING CONTROL.
Remedy: DEALERS WILL INSPECT THE STEERING KNUCKLE FOR THE CASTING NUMBER. IF THE KNUCKLE WAS IN THE DEFECTIVE BATCH, THE STEERING KNUCKLE WILL BE REPLACED. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING JANUARY 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SAAB AT 1-800-955-9007.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE05017 · Engine Stall/ Engine Compartment Fires
Opened Apr 7, 2005 · Closed Sep 23, 2005
Status: closed (inferred from source dates) · Electrical System; Electrical System:ignition; Electrical System:ignition:module
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Additional source detail variants (6)
Electrical System:ignition:module
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Electrical System:ignition:module
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Electrical System:ignition
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Electrical System:ignition
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Electrical System
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.
Electrical System
ODI OPENED PE05-017 BASED ON 35 REPORTS OF ALLEGED ENGINE STALLING DUE TO THE FAILURE OF THE IDM CASSETTE ON THE SUBJECT VEHICLES.ALL COMPLAINANTS REPORTED THAT THE ENGINE SHUT DOWN SUDDENLY WITHOUT WARNING AND MOST REPORTED THAT THE VEHICLE WOULD NOT RESTART.IN 3 INCIDENTS, THE COMPLAINANTS REPORTED SMOKE AND/OR FIRE RESULTED FROM THE IDM FAILURE.DURING PE05-017, ADDITIONAL FAILURE DATA WAS IDENTIFIED AS NOTED IN THE FAILURE REPORT SUMMARY ABOVE.THE COMPLAINT DATA REPRESENTS INCIDENTS WHERE THE COMPLAINANTS ALLEGED A STALL OR FIRE.ON SEPTEMBER 13, 2005, GENERAL MOTORS (GM) NOTIFIED NHTSA OF A SAFETY DEFECT ON 95,081 MY 2000-2002 SAAB 9-3 AND 9-5 VEHICLES WITH 4-CYLINDER GASOLINE ENGINES AND 8,117 MY 2001 9-5 VEHICLES WITH 6- CYLINDER GASOLINE ENGINES (RECALL 05V-399).THE NOTIFICATION STATED THAT CERTAIN VEHICLES WITHIN THESE POPULATIONS MAY EXPERIENCE OVERHEATING AND BURNOUT OF THE ISOLATED GATED BIPOLAR TRANSISTOR (IGBT) WITHIN THE IDM DUE TO INCREASED SUSCEPTIBILITY TO ELECTRICAL LOADS.OVERHEATING OF THE IGBT OCCURS MOST OFTEN AT ENGINE START-UP FOR BOTH A 4-CYLINDER AND 6-CYLINDER ENGINE, BUT IT MAY ALSO OCCUR WHILE THE ENGINE IS RUNNING.WHEN THE IDM FAILS ON A 4-CYLINDER WHILE IT IS RUNNING, THE ENGINE MAY STALL WITHOUT WARNING, WITH NO ABILITY TO BE RESTARTED.WHEN THE IDM FAILS ON A 6-CYLINDER ENGINE WHILE IT IS RUNNING, THE DRIVER WILL INITIALLY EXPERIENCE REDUCED POWER AND ROUGH OPERATION BECAUSE THE ENGINE WILL ONLY BE RUNNING ON THREE CYLINDERS.THE CHECK ENGINE LIGHT WILL FLASH.IF THE DRIVER CONTINUES, UNBURNT FUEL IN THE EXHAUST CAN CAUSE THERMAL DAMAGE TO THE CATALYTIC CONVERTER.THE ENGINE MAY STALL AND NOT RESTART.THERMAL DAMAGE TO OTHER UNDERHOOD COMPONENTS AND THE UNDERBODY MAY ALSO RESULT FROM PROLONGED DRIVING.THE RECALL POPULATION ENCOMPASSES 84% OF THE STALLING AND FIRE COMPLAINTS (215 FOR VEHICLES WITH 4-CYLINDER ENGINES AND 36 FOR VEHICLES WITH 6-CYLINDER ENGINES).THE 36 MONTHS IN SERVICE (MIS) STALLING RATES FOR EACH MODEL YEAR OF RECALLED VEHICLES WITH 4-CYLINDER ENGINES WERE ALL GREATER THAN TWO PERCENT.ALTHOUGH THE 36 MIS STALL RATE FOR THE RECALLED MY 2001 VEHICLES WITH V6 ENGINES WAS LOWER, AT 1.3 PERCENT, THESE VEHICLES ALSO HAD THE HIGHEST RATE OF CONFIRMED (OPEN FLAME VERIFIED) FIRES AT 62 PER 100,000 VEHICLES.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER FOR IDM INSPECTION AND REPLACEMENT, IF NECESSARY.CONSEQUENTLY, THIS INVESTIGATION IS CLOSED.ODI WILL MONITOR THE EFFECTIVENESS OF THE SCOPE AND REMEDY OF GM'S ACTION AND TAKE FURTHER ACTION IF WARRANTED.