Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
190–25K
2425–50K
4750–75K
3575–100K
36100–150K
9150K+
170 reports with mileage · 37 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Seat Belts. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Air Bags. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
10 crash reports2 fire reports7 injury reports
What owners actually said
207 reports
72,000 miles · Apr 13, 2010
Suspension
TL*THE CONTACT OWNS A 2004 SAAB 9-3. WHILE DRIVING AT APPROXIMATELY 2 MPH, THE CONTACT HEARD A LOUD POP NOISE FROM THE FRONT END OF THE VEHICLE. AFTER DRIVING HALF A MILE AT APPROXIMATELY 30 MPH, HE HEARD ANOTHER LOUD POP AND THE FRONT PASSENGER TIRE BLEW OUT. THE TIRE WAS REPLACED WITH A SPARE AND CONTACT DROVE TO A REPAIR CENT…
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TL*THE CONTACT OWNS A 2004 SAAB 9-3. WHILE DRIVING AT APPROXIMATELY 2 MPH, THE CONTACT HEARD A LOUD POP NOISE FROM THE FRONT END OF THE VEHICLE. AFTER DRIVING HALF A MILE AT APPROXIMATELY 30 MPH, HE HEARD ANOTHER LOUD POP AND THE FRONT PASSENGER TIRE BLEW OUT. THE TIRE WAS REPLACED WITH A SPARE AND CONTACT DROVE TO A REPAIR CENTER WHERE HE WAS INFORMED THE FRONT PASSENGER SIDE COIL SPRING BROKE AND PIERCED THE TIRE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THE FAILURE WAS A KNOWN ISSUE THAT WAS BEING SERVICED ON A CASE BY CASE BASIS. THE VIN WAS NOT AVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 72,000.
NHTSA ODI #10325393
41,000 miles · Mar 20, 2010
Seat Belts
THE SEAT BELT RETRACTOR ON MY 2004 SAAB 9-3 FAILED. SAAB ISSUED A RECALL FOR SOME FAILED SEAT BELT RETRACTORS IN 2004 9-3S, BUT NOT FOR THE FULL MODEL YEAR. MY CAR WAS NOT INCLUDED. IT SEEMS THAT THEY HAVE NOT BEEN SUFFICIENTLY COMPREHENSIVE IN THEIR RECALL. *TR
NHTSA ODI #10321134
115,000 miles · Mar 18, 2010
Electrical SystemPower Train
CAR INSTRUMENTATION PANEL TURNS OFF WHILE DRIVING. CAR "ACTS" AS IF IT WAS OFF WITH THE RED CIRCULAR ALARM FLASHING, CONSOLE LIGHTS OFF, CLOCK OFF, YET I AM DRIVING AT 50 MPH AND THE BRAKES, STEERING ARE PERFORMING AS IF I WAS DRIVING DOWN THE ROAD (AS I AM). STOPPED FOR DINNER CAME OUT AND CAR DID NOT TURN ON, LIGHT CAME ON, …
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CAR INSTRUMENTATION PANEL TURNS OFF WHILE DRIVING. CAR "ACTS" AS IF IT WAS OFF WITH THE RED CIRCULAR ALARM FLASHING, CONSOLE LIGHTS OFF, CLOCK OFF, YET I AM DRIVING AT 50 MPH AND THE BRAKES, STEERING ARE PERFORMING AS IF I WAS DRIVING DOWN THE ROAD (AS I AM). STOPPED FOR DINNER CAME OUT AND CAR DID NOT TURN ON, LIGHT CAME ON, ENGINE LIGHT CAME ON BUT NOTHING ELSE - COULD NOT OPEN TRUNK FROM THE KEY FOB THING OR FROM THE DRIVER SIDE DOOR SWITCH. CALLED AAA THEY COULD NOT TURN THE CAR ON AND THE CAR BATTERY WAS CHARGED. KEY IN IGNITION AND BRAKE DEPRESSED DID NOT RELEASE CAR SHIFTER TO NEUTRAL. THIS WENT ON FOR AN HOUR. FINALLY I NEED TO GET INTO TRUNK AND FOUND A PLASTIC CAP BEHIND THE REAR SEAT HEAD REST AND DEPRESSED A SWITCH THAT OWNED THE TRUNK ALTHOUGH IT WAS TO PULL DOWN THE REAR SEAT... WE JOKED THAT NOW THE CAR WOULD TURN ON AND IT DID WHEN BY HAPPENSTANCE THE HIGH BEAMS WERE DEPRESSED. GOT IN THE CAR AND DROVE IT HOME BUT AGAIN THE CAR STILL DRIVING NORMALLY LOST THE CONSOLE LIGHTS AND FUNCTIONALITY SO I FLASHED THE HIGH BEAM AND ALL CAME BACK EXCEPT FOR CLOCK, OH, DID I MENTION NOW I HAVE A "GEAR BOX MALFUNCTION" DISPLAYED AS AN ERROR CODE. OH, I REPORTED THAT I REPLACE HEADLIGHTS ALMOST EVERY 2-3 MONTHS. MY INTERIOR CABIN FAN ISN'T WORKING AND THAT WAS AFTER IT WORKED EVEN WITH THE CAR TURNED OFF. *TR
NHTSA ODI #10320599
55,600 miles · Mar 13, 2010
Suspension
IN FEB 2010 I RECEIVED A LETTER FROM SAAB SAYING THAT THE FRONT SPRINGS OF MY CAR COULD FAIL DUE TO CORROSION. THEY SAID COULD CAUSE THE HEIGHT OF THE VEHICLE TO DECREASE BY AN INCH OR TWO. WHAT THEY NEGLECTED TO SAY WAS THAT THE BROKEN SPRING CAN HIT THE TIRE AND CAUSE THE TIRE TO FAIL, WHICH IS WHAT HAS HAPPENED TO ME AND MAY …
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IN FEB 2010 I RECEIVED A LETTER FROM SAAB SAYING THAT THE FRONT SPRINGS OF MY CAR COULD FAIL DUE TO CORROSION. THEY SAID COULD CAUSE THE HEIGHT OF THE VEHICLE TO DECREASE BY AN INCH OR TWO. WHAT THEY NEGLECTED TO SAY WAS THAT THE BROKEN SPRING CAN HIT THE TIRE AND CAUSE THE TIRE TO FAIL, WHICH IS WHAT HAS HAPPENED TO ME AND MAY OTHER SAAB OWNERS. THEIR LETTER SHOULD HAVE MENTIONED THIS SINCE TIRE FAILURE CAUSED MY CAR TO BREAK DOWN IN THE MIDDLE OF A BUSY ROAD WHICH HAD NO SHOULDER AND I HAD NO WARNING THAT THIS COULD HAPPEN. *TR
NHTSA ODI #10319389
90,800 miles · Mar 6, 2010
Seat Belts
THE DRIVER SIDE SEAT BELT RETRACTOR BROKE. THE SEAT BELT COMPLETELY UNWOUND. ALSO THE PASSENGER SIDE RETRACTOR IS VERY SLOW TO RETRACT. *TR
NHTSA ODI #10317302
103,000 miles · Mar 3, 2010
Seat Belts
TL*THE CONTACT OWNS A 2004 SAAB 93. WHILE DRIVING 55 MPH SHE HEARD SOMETHING SNAP AND NOTICED THAT THE DRIVERS SIDE SEAT BELT WAS LOOSE AND HAD BROKEN. SHE WAS UNABLE TO SECURE OR TIGHTEN IT. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THEY NEEDED TO ORDER A SEAT BELT MECHANISM TO REPAIR IT. THE SEAT BELT WAS REPAIR…
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TL*THE CONTACT OWNS A 2004 SAAB 93. WHILE DRIVING 55 MPH SHE HEARD SOMETHING SNAP AND NOTICED THAT THE DRIVERS SIDE SEAT BELT WAS LOOSE AND HAD BROKEN. SHE WAS UNABLE TO SECURE OR TIGHTEN IT. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THEY NEEDED TO ORDER A SEAT BELT MECHANISM TO REPAIR IT. THE SEAT BELT WAS REPAIRED AT THE OWNERS EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 103000. UPDATED 4/7/2010 *CN UPDATED 06/02/10*JB
NHTSA ODI #10316358
59,800 miles · Mar 1, 2010
Suspension
2004 SAAB 9-3 FRONT RIGHT SPRING COIL FAILURE. NO WARNING PRIOR TO DEFECT. LOUD NOISE IN WHEEL WELL FIRST/ONLY SIGN UPON STARTING CAR AND PULLING OUT OF DRIVEWAY. RETURNED HOME IMMEDIATELY AND MADE APPOINTMENT WITH INDEPENDENT MECHANIC. DROVE APPROX. 2 MILES TO MECHANIC WHO DIAGNOSED FRONT RIGHT SUSPENSION SPRING COIL FRACTU…
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2004 SAAB 9-3 FRONT RIGHT SPRING COIL FAILURE. NO WARNING PRIOR TO DEFECT. LOUD NOISE IN WHEEL WELL FIRST/ONLY SIGN UPON STARTING CAR AND PULLING OUT OF DRIVEWAY. RETURNED HOME IMMEDIATELY AND MADE APPOINTMENT WITH INDEPENDENT MECHANIC. DROVE APPROX. 2 MILES TO MECHANIC WHO DIAGNOSED FRONT RIGHT SUSPENSION SPRING COIL FRACTURED/BROKEN. MADE APPOINTMENT WITH SAAB DEALER WHO ASSURED ME IT WAS SAFE TO DRIVE CAR TO DEALER. DROVE APPROX. 1.5M WHEN BROKEN COIL SPRING PUNCTURED TIRE RESULTING IN BLOWN-OUT TIRE. SAAB TOWED CAR, REPLACED BOTH FRONT SPRING COILS AND TIRE AT NO CHANGE. *TR
NHTSA ODI #10315280
117,652 miles · Mar 1, 2010
Suspension
MY FRONT DRIVER SIDE COIL HAS SNAPPED AND I'VE FOUND OUT THIS IS A RECURRING ISSUE FROM SAAB. THIS IS QUITE A DANGEROUS SITUATION. I'VE NOT SEEN ANY LETTER WARNING US OF THIS POTENTIAL DANGER. *TR
NHTSA ODI #10315254
68,716 miles · Feb 18, 2010
Suspension
LEFT FRONT SPRING FAILURE. THERE WAS AN ERRATIC OCCASIONAL METAL TO METAL NOISE COMING FROM THE UNDER THE HOOD. THERE WAS NO INDICATION OF THE SPRING BEING BROKEN. TOOK CAR TO SERVICE CENTER AND DISCOVERED SPRING FAILURE. UPON FURTHER INQUIRY WITH SAAB DEALER DISCOVERED THIS IS A RECURRING PROBLEM. HAD CAR REPAIRED AND PARTS REP…
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LEFT FRONT SPRING FAILURE. THERE WAS AN ERRATIC OCCASIONAL METAL TO METAL NOISE COMING FROM THE UNDER THE HOOD. THERE WAS NO INDICATION OF THE SPRING BEING BROKEN. TOOK CAR TO SERVICE CENTER AND DISCOVERED SPRING FAILURE. UPON FURTHER INQUIRY WITH SAAB DEALER DISCOVERED THIS IS A RECURRING PROBLEM. HAD CAR REPAIRED AND PARTS REPLACED WITH NEW REDESIGNED SPRINGS TO CORRECT DEFECT. OLD PARTS NOT AVAILABLE. WHY HASN'T A RECALL BEEN ISSUED? WHY HASN'T A WARNING BEEN SENT OUT TO SAAB OWNERS? WE OWN A SECOND SAAB 9-3 AND I AM CONCERNED ABOUT FRONT SPRING FAILURE ON THIS CAR! *TR
General Motors LLC (GM) is recalling certain model year 2004-2011 Saab 9-3 Convertible vehicles manufactured July 30, 2003, to February 15, 2011. In the affected vehicles, the driver's side front seat belt retractor may break, causing the seat belt webbing not to retract.
Consequence & remedy
Consequence: In the event of a crash, a seat belt that has not retracted may not properly restrain the seat occupant, increasing their risk of injury.
Remedy: GM will notify owners, and dealers will replace the driver's seat belt retractor, free of charge. The recall began on October 6, 2015. Owners may contact Saab customer service at 1-800-955-9007. GM's number for this recall is 14222. Note: Special Coverage 10086 will replace the passenger side seat belt retractor if it fails, free of charge, for the life of the vehicle.
GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2004 SAAB 9-3 SEDANS. SOME OF THESE VEHICLES WERE PRODUCED WITH FRONT SEAT BELT RETRACTORS THAT, OVER TIME, COULD FAIL TO RETRACT.
Consequence & remedy
Consequence: USING A SEAT BELT THAT HAS NOT RETRACTED, AND IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE DRIVER SIDE RETRACTOR FREE OF CHARGE. IF THE FRONT PASSENGER RETRACTOR WERE TO FAIL TO RETRACT, GM WILL REPLACE THE FRONT PASSENGER RETRACTOR FREE OF CHARGE UNDER A SPECIAL COVERAGE THAT WILL BE RELEASED FOR THE SAME POPULATION FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING JULY 2010. OWNERS MAY CONTACT SAAB AT 1-800-955-9007 OR AT THE OWNER CENTER AT SAABPARTS.COM/US. Note: In June 2014, GM expanded the special coverage from 10 years to be for the lifetime of the vehicle.
CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.
Consequence & remedy
Consequence: IF THIS CONDITION WERE TO OCCUR WHEN MINIMUM STOPPING DISTANCE IS REQUIRED, A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW REDESIGNED CHECK VALVE. THE RECALL BEGAN ON MARCH 17, 2006. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.
SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, A FRONT SEAT OCCUPANT MAY RECEIVE MORE SEVERE INJURIES.
Remedy: DEALERS WILL REPLACE THE SEAT BELT RETRACTOR ASSEMBLIES. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." THE BACKREST LOCKING MECHANISM ON SOME FRONT SEATS MAY HAVE BEEN INSTALLED INCORRECTLY.
Consequence & remedy
Consequence: THIS COULD CAUSE THE SEAT BACK TO FOLD FORWARD IN A FRONTAL CRASH, RESULTING IN INJURY TO THE DRIVER AND/OR FRONT SEAT PASSENGER.
Remedy: DEALERS WILL INSPECT THE VEHICLE'S FRONT SEATS TO DETERMINE IF THEY ARE EQUIPPED WITH THE IMPROPERLY INSTALLED COMPONENT. IF EITHER OR BOTH OF THE SEATS HAVE THIS COMPONENT, THEY WILL BE REPLACED. THE DEALER MAY NEED TO ORDER A COMPLETE NEW SEAT OR SEATS (INCLUDING MATCHING UPHOLSTERY) AND THE PARTS MAY TAKE UP TO TWO TO FOUR WEEKS TO ARRIVE. SAAB WILL PROVIDE A RENTAL CAR FOR THE OWNER UNTIL THE NEW SEAT(S) IS (ARE) AVAILABLE AND INSTALLED BY THE DEALER. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING FEBRUARY 2004. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.
Additional source detail variants (3)
Seat Belts:front
ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.
Seat Belts:front:retractor
ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.
Seat Belts
ODI HAS RECEIVED EIGHT COMPLAINTS OF FRONT SEAT BELT RETRACTORS BREAKING ON MODEL YEAR 2004 SAAB 9-3 VEHICLES.A COMMON FAILURE SCENARIO INVOLVES THE DRIVER HEARING A NOISE AND THE BELT SUDDENLY LOSING TENSION.A NON-FUNCTIONING SEAT BELT INCREASES THE RISK AND SEVERITY OF INJURY IN THE EVENT OF A CRASH. GENERAL MOTORS INITIATED A RECALL IN MAY 2004 (04V226) TO REPLACE BOTH FRONT SEAT BELTS BECAUSE OF A SIMILAR PROBLEM IN 25,355 MODEL YEAR 2003 AND 5,980 MODEL YEAR 2004 SAAB 9-3 SEDANS.THE RETRACTORS CONTAINED AN AUTOMATIC TENSIONING SYSTEM (ATS), A DESIGN FEATURE AND MECHANISM TO ENHANCE OCCUPANT COMFORT BY REDUCING SHOULDER BELT PRESSURE.INVESTIGATION FOUND THAT THE CABLE IN THE ATS MECHANISM WAS DAMAGED DURING THE SUPPLIER'S MANUFACTURING PROCESS.THE FAILURES OCCURRED WHEN THE CABLE BROKE. RECALL 04V226 DID NOT COVER MODEL YEAR 2004 9-3 SEDANS MANUFACTURED AFTER SEPTEMBER 30, 2004, AND BEFORE MAY 10, 2004, WHICH INCORPORATED MODIFIED ATS MANUFACTURING PROCESSES.THE CURRENT INVESTIGATION FINDS THAT THE ATS ON THE DRIVERS' SEATS ON THE POST-RECALL POPULATION IS FAILING PREMATURELY.THIS IS A DIFFERENT PROBLEM THAN THE MANUFACTURING DEFECT THAT LED TO THE ORIGINAL RECALL.GENERAL MOTORS NOW WILL RECALL THE BALANCE OF 2004 SAAB 9-3 SEDAN DRIVER SEATS WITH THE ATS FEATURE.NOT ALL 2004 9-3 SEAT BELT RETRACTORS ARE SUBJECT TO RECALL.THE RETRACTORS ON 9-3 SEDAN PASSENGER SEATS, DUE TO THEIR LESS FREQUENT USE THAN DRIVERS' SEATS, DO NOT HAVE THE SAME RISK OF PREMATURE FAILURE AS THOSE ON THE DRIVERS' SEATS.SAAB WILL REPLACE THE PASSENGER SIDE RETRACTORS FOR 10 YEARS FROM NEW VEHICLE DATE OF SALE UNDER A SPECIAL COVERAGE PROGRAM.MODEL YEAR 2004 9-3 CONVERTIBLES HAVE A DIFFERENT SEAT/SEAT BELT DESIGN AND CONSTRUCTION.SAAB 9-3 VEHICLES MANUFACTURED ON AND AFTER MAY 10, 2004, DO NOT HAVE THE ATS FEATURE AND THEREFORE ARE NOT SUBJECT TO THIS PROBLEM.
EA08026 · Front Suspension Coil Spring Fracture
Opened Dec 22, 2008 · Closed Jun 4, 2010
Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs
To date, ODI is aware of 142 non-duplicative complaints related to the alleged defect.In addition, ODI is aware of 2,626 subject vehicles with one or more warranty claims related to the alleged defect.In total, ODI is aware of 2,714 unique subject vehicles that have experienced one or more front suspension coil spring fractures.ODI is not aware of any crashes or injuries related to the alleged defect.The engineering design and testing data supplied by GM, along with the frequency of consumer complaints and warranty claims related to the alleged defect, tends to support the position that, in general, the coil springs that fractured on many subject vehicles did not achieve the expected service life.However, in regard to the subject vehicles, a front suspension coil spring fracture itself has little safety consequence, as evidenced by the minimal impact on vehicle ride and handling and by the number of drivers who were unaware of the failure condition for some time until alerted by service personnel.The ratio of tire punctures to coil spring fractures appears low and there are no reports of crashes, deaths or injuries related to the alleged defect. A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will continue to monitor this issue and will take further action if warranted by the circumstances.See the EA08-026 Engineering Analysis Closing Report for more details.
PE08051 · Front Suspension Coil Spring Fracture
Opened Aug 28, 2008 · Closed Dec 23, 2008
Status: closed (inferred from source dates) · Suspension:front:springs:coil Springs
ON AUGUST 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE08-051) TO INVESTIGATE ALLEGED FRONT SUSPENSION COIL SPRING FRACTURES IN CERTAIN MODEL YEAR (MY) 2003-2004 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES.(NOTE: FOR PURPOSES OF THIS INVESTIGATION, THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).SUBSEQUENT ANALYSIS OF DATA PROVIDED BY GENERAL MOTORS CORP. (GM) HAS LED THE AGENCY TO EXPAND THE SCOPE OF THIS INVESTIGATION TO INCLUDE ALL MY 2003-2006 SAAB 9-3 VEHICLES SOLD OR REGISTERED IN SALT BELT STATES. TO DATE, ODI IS AWARE OF 53 NON-DUPLICATIVE COMPLAINTS AND/OR FIELD REPORTS THAT ALLEGE COIL SPRING FRACTURE IN THE SUBJECT VEHICLES, INCLUDING 23 ALLEGING THE FRACTURED SPRING DAMAGED A TIRE, WITH 16 OF THOSE INVOLVING A TIRE PUNCTURE.ANALYSIS OF WARRANTY DATA PROVIDED BY GM IDENTIFIED 1,218 CLAIMS PAID TO REPAIR SUBJECT VEHICLES THAT EXPERIENCED THE ALLEGED DEFECT, OF WHICH 138 VEHICLES ALSO SUFFERED DAMAGE TO THE ADJACENT TIRE AND OF THOSE, 79 VEHICLES EXPERIENCED A TIRE PUNCTURE.ODI IS NOT AWARE OF ANY CRASHES OR INJURIES RELATED TO THE ALLEGED DEFECT. GM MADE SEVERAL DESIGN CHANGES TO THE COIL SPRINGS AND/OR MCPHERSON STRUT ASSEMBLIES USED IN THE SUBJECT VEHICLES IN AN APPARENT EFFORT TO ADDRESS THE ALLEGED DEFECT CONDITION.HOWEVER, GM MAINTAINS THAT THE SUBJECT VEHICLES REMAIN WELL CONTROLLED IN THE EVENT OF TIRE PUNCTURE, THAT THE RATE OF TIRE PUNCTURE INCIDENTS RELATED TO COIL SPRING FRACTURES IS LOW, AND THAT THE ALLEGED DEFECT DOES NOT POSE AN UNREASONABLE RISK TO MOTOR VEHICLE SAFETY.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-026) TO FURTHER STUDY THE SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.
2004 Saab 9-3 Problems, Complaints & Recalls | Skip That Year
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