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2004 Pontiac Sunfire

Owner reports · Recalls · Investigations

Fewer warning signs than most model years

Owner complaints for the 2004 Pontiac Sunfire are lower than the model-year median of 77.

About this comparison →

How this year compares

Owner complaints by model year

Other model years Selected year
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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

27 reports with mileage · 5 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports1 fire reports1 injury reports

What owners actually said

32 reports
Mileage unknown · Aug 13, 2020
Structure

WHILE DRIVING MY 2004 PONTIAC SUNFIRE, I HAD TO HOLD THE STEERING WHEEL TO THE LEFT IN ORDER FOR IT TO GO STRAIGHT. I THOUGHT I MIGHT NEED A FRONT END ALIGNMENT AND DROPPED THE CAR OFF AT MY NEIGHBORHOOD FIRESTONE DEALER THAT NORMALLY WORKS ON MY CARS. AFTER CHECKING THE CAR, THEY CALLED ME AND SAID THE FRAME OF THE CAR WAS RUST…

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WHILE DRIVING MY 2004 PONTIAC SUNFIRE, I HAD TO HOLD THE STEERING WHEEL TO THE LEFT IN ORDER FOR IT TO GO STRAIGHT. I THOUGHT I MIGHT NEED A FRONT END ALIGNMENT AND DROPPED THE CAR OFF AT MY NEIGHBORHOOD FIRESTONE DEALER THAT NORMALLY WORKS ON MY CARS. AFTER CHECKING THE CAR, THEY CALLED ME AND SAID THE FRAME OF THE CAR WAS RUSTED OUT AND IT WAS UNSAFE TO DRIVE. WHEN I PICKED UP THE CAR, THEY GAVE ME PICTURES OF THE FRONT PASSENGER SIDE OF THE FRAME WHICH ALL READY HAD CRACKED APART DUE TO THE RUST. THEY SAID IF YOU HIT A POTHOLE OR ANYTHING IN THE ROAD THE FRAME COULD SPLIT APART AND CAUSE AN ACCIDENT. I CALLED A BODY SHOP TO SEE IF IT COULD BE REPAIRED AND THEY SAID IT WAS TO BIG OF A JOB.. THEY RECOMMENDED JUNKING THE CAR.. THIS CAR IS IN REAL GOOD SHAPE EXCEPT FOR THIS MAJOR DEFECT. THIS HAS FORCED ME TO BUY ANOTHER CAR.. I'M VERY DISAPPOINTED IN THE QUALITY OF YOUR PRODUCT. I FEEL THERE SHOULD BE A RECALL FOR THIS PROBLEM.

NHTSA ODI #11349088

176,557 miles · Aug 15, 2017
Unknown Or Other

THE INNER IGNITION LOCK NEEDS TO BE CHANGED ABOUT EVERY 60,000 MILES. YOU CAN'T TURN THE KEY OVER AT ALL SO OBVIOUSLY YOU CAN'T START YOUR CAR. THIS SHOULD BE A RECALL, ALOT OF OTHER PEOPLE HAVE THE SAME PROBLEM.

NHTSA ODI #11015293

92,000 miles · May 12, 2015
Structure

MY DAUGHTER LEFT HOME AND THE VEHICLE FRAME, OF THE 2004 PONTIAC SUNFIRE,BROKE IN TWO PARTS WHILE SHE WAS DRIVING THE VEHICLE. THE TOW TRUCK DRIVER SAID IT BROKE DUE TO IT RUSTED INTO TWO PARTS. SHE WAS NOT INJURED BUT THE CAR OF COURSE WAS INOPERABLE. THERE WAS NO WRECK OR ACCIDENT FOR THE FRAME OF THIS VEHICLE TO DISINTEG…

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MY DAUGHTER LEFT HOME AND THE VEHICLE FRAME, OF THE 2004 PONTIAC SUNFIRE,BROKE IN TWO PARTS WHILE SHE WAS DRIVING THE VEHICLE. THE TOW TRUCK DRIVER SAID IT BROKE DUE TO IT RUSTED INTO TWO PARTS. SHE WAS NOT INJURED BUT THE CAR OF COURSE WAS INOPERABLE. THERE WAS NO WRECK OR ACCIDENT FOR THE FRAME OF THIS VEHICLE TO DISINTEGRATE. SHE COULD HAVE BEEN SERIOUSLY INJURED IF SHE WAS TRAVELING AT MORE THAN 35 MPH AND ON AN OPEN HIGHWAY. I CONTACTED GENERAL MOTORS AND THEY GAVE THIS A GM CASE NUMBER AND SUGGESTED I CONTACT YOU CONCERNING THIS PROBLEM TO MAKE OTHER VEHICLE OWNERS AWARE OF IT. THE SHOP THAT IS REPAIRING THE VEHICLE STATED HE HAD A HARD TIME FINDING A FRAME DUE TO THE FACT THIS IS VERY COMMON IN PONTIAC SUNFIRE VEHICLES. THIS IS A VERY SERIOUS SAFETY ISSUE.

NHTSA ODI #10716042

112,000 miles · Sep 18, 2014
Electrical SystemEngineVehicle Speed Control

BOUGHT CAR USED IN 2013. EVERYTHING SEEMED TO BE OKAY UNTIL 9/12/14 WHEN THE THEFT SYSTEM SERVICE LIGHT CAME ON AND I NOTICED THE SPEEDOMETER, RPMS, AND GAS INDICATORS WERE NOT READING - CAR BEGAN STALLING LIKE IT WAS GOING TO SHUT DOWN. I WAS TRAVELING ABOUT 50 TO 55 MPH ON A BUSY STREET. AFTER CAR IS SHUT OFF FOR A TIME IT S…

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BOUGHT CAR USED IN 2013. EVERYTHING SEEMED TO BE OKAY UNTIL 9/12/14 WHEN THE THEFT SYSTEM SERVICE LIGHT CAME ON AND I NOTICED THE SPEEDOMETER, RPMS, AND GAS INDICATORS WERE NOT READING - CAR BEGAN STALLING LIKE IT WAS GOING TO SHUT DOWN. I WAS TRAVELING ABOUT 50 TO 55 MPH ON A BUSY STREET. AFTER CAR IS SHUT OFF FOR A TIME IT STARTS UP OKAY AND RUNS UNTIL THE SAME THING REOCCURS AFTER GOING ABOUT 20 MILES OR SO - IF CAR SHUTS DOWN WHILE MOVING IT COULD CAUSE A SERIOUS INJURY OR DEATH. I HAVE READ NUMEROUS COMPLAINTS ABOUT THIS SAME THING ON VARIOUS WEBSITES. APPARENTLY, THE APPROXIMATE COST TO FIX IS $400.00 - I AM ON A LIMITED INCOME AND CANNOT AFFORD. PLEASE HELP. *TR

NHTSA ODI #10637233

102,000 miles · Jun 5, 2014
Electrical SystemService BrakesSteering

VEHICLE DOES NOT ALWAYS START RIGHT AWAY. THE VEHICLE HAS SHUT OFF MULTIPLE TIMES WHILE DRIVING IN TOWN AND ON THE HIGHWAY. *TR

NHTSA ODI #10596516

55,000 miles · Apr 24, 2014
Electrical SystemEngine

VEHICLE WAS DRIVEN AND PARKED FOR THE EVENING. IN THE MORNING WENT TO START THE VEHICLE AND VEHICLE WOULD NOT START. MULTIPLE ATTEMPTS WERE TRIED TO START. NEW STARTER INSTALLED AND STILL NO SUCCESS TO START. VEHICLE WAS TOWED TO REPAIR SHOP. AFTER EVALUATION IT WAS FOUND THE TIMING CHAINS HAD BROKEN AND INFRINGED ON THE CY…

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VEHICLE WAS DRIVEN AND PARKED FOR THE EVENING. IN THE MORNING WENT TO START THE VEHICLE AND VEHICLE WOULD NOT START. MULTIPLE ATTEMPTS WERE TRIED TO START. NEW STARTER INSTALLED AND STILL NO SUCCESS TO START. VEHICLE WAS TOWED TO REPAIR SHOP. AFTER EVALUATION IT WAS FOUND THE TIMING CHAINS HAD BROKEN AND INFRINGED ON THE CYLINDER HEADS. VEHICLE REQUIRES REPLACEMENT ENGINE AS PER MECHANIC. INVESTIGATED OTHER CLAIMS OF THE SAME INCIDENT HAPPENING AND HAVE FOUND THAT THE 2.2L ECOTEC ENGINE HAS HAD SEVERAL COMPLAINTS OVER THE LAST 5-7 YEARS. *TR

NHTSA ODI #10584763

74,000 miles · Oct 17, 2013
Engine

TL* THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TIMING CHAIN BECAME FRACTURED AND AS RESULT, THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEV…

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TL* THE CONTACT OWNS A 2004 PONTIAC SUNFIRE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE TIMING CHAIN BECAME FRACTURED AND AS RESULT, THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS UNKNOWN.

NHTSA ODI #10548218

18,000 miles · Apr 16, 2013
Unknown Or Other

IN JANUARY OF 2006 THE TACHOMETER GAUGE STARTED JUMPING AROUND NOT READING CORRECT, BY CLICKING THE IGNITION ON AND OFF WITH THE CAR NOT RUNNING IT WOULD RE-SET. IN THE FALL OF 2012 THE TEMPERATURE GAUGE STARTED AND CONTINUES TO READ WRONG. APRIL 1ST 2013, NOW THE FUEL GAUGE HAS STARED TURNING COUNTER CLOCKWISE AND NO LONGER WOR…

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IN JANUARY OF 2006 THE TACHOMETER GAUGE STARTED JUMPING AROUND NOT READING CORRECT, BY CLICKING THE IGNITION ON AND OFF WITH THE CAR NOT RUNNING IT WOULD RE-SET. IN THE FALL OF 2012 THE TEMPERATURE GAUGE STARTED AND CONTINUES TO READ WRONG. APRIL 1ST 2013, NOW THE FUEL GAUGE HAS STARED TURNING COUNTER CLOCKWISE AND NO LONGER WORKS.

NHTSA ODI #10511106

71,000 miles · Jul 10, 2012
Electrical System

THE RPM NEEDLE WENT TOTALLY ON THE RIGHT SIDE INTO THE NEEDLE OF THE SPEEDOMETER. CAN'T TELL HOW FAST I AM GOING. EXPENSIVE TO REPLACE. PAINT STARTING TO CHIP IN DIFFERENT PLACES. THIS IS THE SECOND VEHICLE THAT I HAD THAT THE PAINT PEELED AND GENERAL MOTORS STATES THAT IT IS TOO OLD OF A VEHICLE TO PAY TO HAVE PAINTED. THAT …

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THE RPM NEEDLE WENT TOTALLY ON THE RIGHT SIDE INTO THE NEEDLE OF THE SPEEDOMETER. CAN'T TELL HOW FAST I AM GOING. EXPENSIVE TO REPLACE. PAINT STARTING TO CHIP IN DIFFERENT PLACES. THIS IS THE SECOND VEHICLE THAT I HAD THAT THE PAINT PEELED AND GENERAL MOTORS STATES THAT IT IS TOO OLD OF A VEHICLE TO PAY TO HAVE PAINTED. THAT IS TOTALLY SAD. *TR

NHTSA ODI #10464834

107,000 miles · Dec 12, 2011
Service Brakes, HydraulicCrash

WHILE BRAKING THE BRAKE PEDAL WAS WORKING NORMALLY THEN SUDDENLY WENT SOFT. PUMPED BRAKES BUT PEDAL WENT TO FLOOR. CAUSED CAR TO CRASH INTO VEHICLE IN FRONT OF IT. FAILURE WAS CONSISTENT WITH EITHER MATER CYLINDER FAILURE OR HYDRAULIC BRAKE LINE FAILURE CAUSING LOSS OF FLUID AND PRESSURE. BOTH VEHICLES WERE A TOTAL LOSS. BOTH F…

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WHILE BRAKING THE BRAKE PEDAL WAS WORKING NORMALLY THEN SUDDENLY WENT SOFT. PUMPED BRAKES BUT PEDAL WENT TO FLOOR. CAUSED CAR TO CRASH INTO VEHICLE IN FRONT OF IT. FAILURE WAS CONSISTENT WITH EITHER MATER CYLINDER FAILURE OR HYDRAULIC BRAKE LINE FAILURE CAUSING LOSS OF FLUID AND PRESSURE. BOTH VEHICLES WERE A TOTAL LOSS. BOTH FRONT AIRBAGS WENT OFF IN SUNFIRE. NO SERIOUS INJURIES. *TR

NHTSA ODI #10439679

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.