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2000 Pontiac Sunfire

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2000 Pontiac Sunfire do not stand out strongly from the model-year median of 77.

About this comparison →

When problems were reported

Mileage at the reported incident

34 reports with mileage · 62 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports5 fire reports11 injury reports

Exterior Lighting complaints

10 reports
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106,000 miles · Jun 28, 2017
Electrical SystemExterior Lighting

"TAKATA RECALL" WHILE DRIVING AT NIGHT ON A COUNTY ROAD AND SWITCHING FROM LOW BEAMS TO HIGH BEAMS, THE HEADLIGHTS WENT COMPLETELY DARK AND DID NOT COME BACK ON UNTIL SWITCHING BACK TO LOW BEAMS. AFTER INSPECTION, NOTICED THE DAY RUNNERS ALSO WERE NOT WORKING. ALL FUSES WERE PLUGGED IN AND GOOD. REPLACING THE RELAY DID NOT FI…

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"TAKATA RECALL" WHILE DRIVING AT NIGHT ON A COUNTY ROAD AND SWITCHING FROM LOW BEAMS TO HIGH BEAMS, THE HEADLIGHTS WENT COMPLETELY DARK AND DID NOT COME BACK ON UNTIL SWITCHING BACK TO LOW BEAMS. AFTER INSPECTION, NOTICED THE DAY RUNNERS ALSO WERE NOT WORKING. ALL FUSES WERE PLUGGED IN AND GOOD. REPLACING THE RELAY DID NOT FIX THE PROBLEM DESCRIBED HEREIN.

NHTSA ODI #11001900

164,283 miles · Mar 7, 2017
Exterior Lighting

TL* THE CONTACT OWNS A 2000 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE VEHICLE'S TURN SIGNALS WOULD INTERMITTENTLY FAIL TO OPERATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THERE WAS A RECALL THAT INVOLVED A SIMILAR FAILURE (GMC RECALL NUMBER: 03043…

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TL* THE CONTACT OWNS A 2000 PONTIAC SUNFIRE. THE CONTACT STATED THAT THE VEHICLE'S TURN SIGNALS WOULD INTERMITTENTLY FAIL TO OPERATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THERE WAS A RECALL THAT INVOLVED A SIMILAR FAILURE (GMC RECALL NUMBER: 03043); HOWEVER, THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 164,283.

NHTSA ODI #10959175

Mileage unknown · Aug 18, 2010
Electrical SystemExterior Lighting

REAR PASSENGER SIDE TURN SIGNAL SOCKET IT IS GETTING VERY HOT AND IS MELTING BULBS AND SOCKET. HAVE REPLACED BULBS VARIOUS TIMES WITH AND WITHOUT PROPER GREASE AND NO CHANGE. *TR

NHTSA ODI #10350456

Mileage unknown · Nov 20, 2007
Electrical SystemExterior Lighting

PASSENGER TAIL LIGHT OR BRAKE LIGHT HAVE BEEN REPLACED SEVERAL TIMES. FUSES REPLACED SEVERAL TIMES. ONCE REPLACED BULBS DEFECT WITHIN AN HOUR OR SO. DOME LIGHT OR OVER HEAD LIGHT REPEATS SAME PROCESS. VEHICLE'S BATTERY AND TERMINALS REPLACED WITH NO CHANGE. $$$ *TR

NHTSA ODI #10209589

98,000 miles · Dec 5, 2006
Exterior Lighting

VEHICLE: 2000 PONTIAC SUNFIRE THE DAYTIME RUNNING LIGHTS DO NOT WORK; WHEN THE VEHICLE IS PUT IN GEAR, THE LIGHTS "FLICKER" AS THE RELAY FIRES, BUT THE LIGHTS DO NOT REMAIN ON, THEN THE "SERVICE" LIGHT COMES ON. ABOUT 75% OF THE TIME, THE HEADLIGHTS WILL NOT TURN ON, AND IF THEY DO, THE BRIGHT LIGHTS DO NOT WORK AT ALL. YOU …

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VEHICLE: 2000 PONTIAC SUNFIRE THE DAYTIME RUNNING LIGHTS DO NOT WORK; WHEN THE VEHICLE IS PUT IN GEAR, THE LIGHTS "FLICKER" AS THE RELAY FIRES, BUT THE LIGHTS DO NOT REMAIN ON, THEN THE "SERVICE" LIGHT COMES ON. ABOUT 75% OF THE TIME, THE HEADLIGHTS WILL NOT TURN ON, AND IF THEY DO, THE BRIGHT LIGHTS DO NOT WORK AT ALL. YOU CAN "OVER-RIDE" THE SYSTEM BY PULLING THE DIMMER SWITCH BACK PARTIALLY, WHICH THEN ALLOWS THE HEADLIGHTS TO COME ON. I HAVE REPLACED THE HEADLAMP BULBS, AND THE DRL RELAY, BUT THE PROBLEM IS STILL THERE. AS I HAVE BEEN RESEARCHING THIS, I SAW A WEBSITE CALLED "CARSURVEY.ORG" WHERE THERE ARE NUMEROUS COMPLAINTS ABOUT THIS SAME PROBLEM ON SUNFIRES AND CAVALIERS (1998 - 2002). MANY OF THESE COMMENTS SAY THAT ACCORDING TO GM DEALERSHIPS, THIS IS A WIRING HARNESS PROBLEM, AND THAT GM IS AWARE OF THIS PROBLEM, BUT WILL OFFER NO ASSISTANCE IN CORRECTING IT. MY QUESTION TO YOU IS THIS: DOES YOUR ORGANIZATION HAVE TO WAIT UNTIL PEOPLE DIE AS A RESULT OF THIS PROBLEM BEFORE YOU WILL GET INVOLVED? I DO NOT KNOW IF THERE HAVE BEEN ANY ACCIDENTS AS A RESULT OF THIS, BUT I HAVE TO BELIEVE THAT THERE WILL BE. PLEASE HELP!!!!!! *NM

NHTSA ODI #10175169

100,000 miles · Jun 1, 2006
Exterior Lighting

DT*: THE CONTACT STATED THE SERVICE LIGHT ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALERSHIP. THE DEALERSHIP PERFORMED A DIAGNOSTIC TEST AND DETERMINED THE WIRING HARNESS FOR THE HEADLIGHTS NEEDS TO BE REPLACED.

NHTSA ODI #10158743

73,000 miles · Aug 16, 2005
Electrical SystemExterior Lighting

MY CAR IS A 2000 PONTIAC SUNFIRE, AND TWICE WITHIN 12 MONTHS I HAVE HAD THE SAME PROBLEM WITH THIS VEHICLE. THE DAY TIME RUNNING LIGHTS AND THE BRIGHT LIGHTS QUIT WORKING , THE 1ST TIME THE DEALERSHIP SAID IT WAS A BAD WIRE AND REPLACED IT, WITHIN ONE YEAR IT HAPPENED AGAIN, BUT THE DEALERSHIP SAID THAT THE PART WAS ONLY WARRA…

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MY CAR IS A 2000 PONTIAC SUNFIRE, AND TWICE WITHIN 12 MONTHS I HAVE HAD THE SAME PROBLEM WITH THIS VEHICLE. THE DAY TIME RUNNING LIGHTS AND THE BRIGHT LIGHTS QUIT WORKING , THE 1ST TIME THE DEALERSHIP SAID IT WAS A BAD WIRE AND REPLACED IT, WITHIN ONE YEAR IT HAPPENED AGAIN, BUT THE DEALERSHIP SAID THAT THE PART WAS ONLY WARRANTED FOR 1YR OR 12,000 MILES OF WHICH THE VEHICLE HAD BEEN DRIVEN OVER THE 12,000 MILES,THEREFORE I AM HAVING TO PAY AGAIN (TWICE IN ONE YEAR ) FOR THE SAME PROBLEM. THIS IS RIDICULOUS! *JB

NHTSA ODI #10133099

Mileage unknown · Jul 22, 2002
Exterior Lighting

WHILE DRIVING DURING THE DAY DAYTIME LIGHTS WILL WORK PROPERLY. HOWEVER, WHEN DRIVING AT NIGHT LIGHTS ARE UNABLE TO STAY ON, CAUSING DRIVER TO HOLD SWITCH IN ORDER TO HAVE LIGHTS STAY ON.*AK

NHTSA ODI #8014420

Mileage unknown · Feb 12, 2002
Electrical SystemEngine And Engine CoolingEquipment

EXHAUST SYSTEM WAS REPLACED DUE TO IT GETTING HOT MELTING THE CARPET AND PAINT INSIDE TRUNK, FUMES FILLED INTERIOR OF VEHICLE AT THIS TIME EXHAUST SYSTEM IS RUNNING JUST AS HOT AGAIN, DEALER STATED FACTORY REPRESENTATIVE INSTRUCTED HIM NOT TO DO ANYTHING ABOUT THE EXHAUST SYSTEM, THERE WAS NOTHING THAT COULD BE DONE.*AK CO…

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EXHAUST SYSTEM WAS REPLACED DUE TO IT GETTING HOT MELTING THE CARPET AND PAINT INSIDE TRUNK, FUMES FILLED INTERIOR OF VEHICLE AT THIS TIME EXHAUST SYSTEM IS RUNNING JUST AS HOT AGAIN, DEALER STATED FACTORY REPRESENTATIVE INSTRUCTED HIM NOT TO DO ANYTHING ABOUT THE EXHAUST SYSTEM, THERE WAS NOTHING THAT COULD BE DONE.*AK CONSUMER STATES THE VEHICLE HAS BAD GAS MILEAGE, STARTER MOTOR SEIZED AND FAILED, POWER STEERING FLUID WAS LEAKING, COOLANT WAS LEAKING FROM LEFT FRONT AND BACK OF THE VEHICLE, REPLACED RADIATOR, HEATER BLOWS COLD AIR AT IDLE, TRUNK LEAKS, HEAD LAMP IS OUT OF ADJUSTMENT, GLOVE BOX WILL NOT CLOSE, MUFFLER FELL OFF, KEY COMES OUT OF IGNITION WITH VEHICLE RUNNING, TRANSMISSION HAS NO REVERSE, THERE WAS BRAKE PULSATION AT HIGH SPEED OR WHEN STOPPING, BRAKE PEDAL GOES TO FLOOR, SPEAKERS INOPERATIVE, SEAT SPRING FAILED, SUSPECTED MOTOR OIL SMELL AND REPLACED THERMOSTAT, HORN WAS INOPERATIVE, POWER AND GROUNDS DISTRIBUTION REPLACED, WINDOW WILL NOT GO DOWN ALL THE WAY, FOUND WINDOW REGULATOR FAILED, HAZARD LAMPS AND TURN SIGNAL WERE INOPERATIVE, REPLACED BLOWN FUSE, CIGARETTE LIGHTER INOPERATIVE, REPLACED BLOWN FUSE, TRACTION CONTROL INOPERATIVE, ENGINE LIGHT COMES ON, A/C HOSE LEAKING, REPLACED EVAPORATOR, HARD TO START AND ROUGH IDLE, ENGINE MAKE RATTLING NOISE AND QUIT RUNNING, REPLACED HEAD CYLINDER AND 02 SENSOR, VEHICLE PULLS TO THE LEFT, OVERFLOW BOTTLE MELTED AND 42 GOODYEAR TIRES BLEW OUT, ALSO THE HVAC WAS INOPERATIVE. *YD

NHTSA ODI #8003978

Mileage unknown · Jan 18, 2001
Exterior LightingFuel System, GasolineVisibility

FOR MY CAR BEING A 2000, I HAVE HAD MORE THAN ENOUGH PROBLEMS WITH THIS CAR. FOR STARTERS, I HAD A DEFECT IN THE SIDE WINDOW ON THE DRIVERS BACK SIDE, I HAD THE LINE THE ANTIFREEZE RUNS THROUGH REPLACED DUE TO A HOLE BEING BURNT THROUGH IF FROM THE BATTERY, I HAD THE MOLDING IN MY PASSENGERS SIDE DOOR FIXED TWICE, THEN I HAD A …

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FOR MY CAR BEING A 2000, I HAVE HAD MORE THAN ENOUGH PROBLEMS WITH THIS CAR. FOR STARTERS, I HAD A DEFECT IN THE SIDE WINDOW ON THE DRIVERS BACK SIDE, I HAD THE LINE THE ANTIFREEZE RUNS THROUGH REPLACED DUE TO A HOLE BEING BURNT THROUGH IF FROM THE BATTERY, I HAD THE MOLDING IN MY PASSENGERS SIDE DOOR FIXED TWICE, THEN I HAD A PROBLEM WITH MY LIGHTS INSIDE AND OUTSIDE NOT COMING ON, SO THE SWITCH WAS REPLACED, AND THAT WASNT THE PROBLEM SO THEN IT WAS BACK A SECOND TIME, AND THE COMPUTER WAS REPLACED, THEN THEY HAD TO ORDER ME A NEW CD PLAYER BECAUSE THERE IS A PROBLEM WITH THAT AS WELL. THEN THERE WAS SHAKING IN THE CAR AS I DROVE IT, THEY TESTED IT AND SAID THERE WAS NOT A PROBLEM, A WEEK LATER IT WAS BACK AND HAD COIL WIRES AND OTHER THINGS REPLACED DUE TO THE SHAKING, THEN THE GLASS IN MY DRIVERS SIDE MIRROR NEEDS REPLACED BECAUSE NOW THAT ISNT WORKING. I AM REALLY TIRED OF GOING BACK AND FORTH TO THE DEALERSHIP AND I AM HOPING SOMETHING WILL COME OUT OF THIS. I CANT BELIEVE THAT BUYING A NEW CAR CAN HAVE SO MUCH AGGRIVATION, TO BE HONEST I AM AFRAID TO DRIVE IT LONG DISTANCES, CONSIDERING I DRIVE AN HOUR TO WORK EVERY DAY.*AK

NHTSA ODI #739600

Official recalls

1

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available