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2000 Pontiac Sunfire

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2000 Pontiac Sunfire do not stand out strongly from the model-year median of 77.

About this comparison →

When problems were reported

Mileage at the reported incident

34 reports with mileage · 62 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports5 fire reports11 injury reports

Electrical System complaints

23 reports
Clear category filter
Mileage unknown · May 14, 2004
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

PROBLEMS WITH 2000 PONTIAC SUNFIRE ENGINE. *MR THE VEHICLE WOULD CRANK SOMETIMES BUT NOT START. ON ONE OCCASION THE VEHICLE ATTEMPTED TO CRANK AND STALLED IN THE PROCESS. THE PROBLEM CONTINUED. THE CONSUMER WAS TOLD THAT THE STARTER HAD GONE OUT, MAYBE THERE WAS AN ELECTRICAL PROBLEM, OR THE FUEL PUMP. THE FUEL PUMP AND …

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PROBLEMS WITH 2000 PONTIAC SUNFIRE ENGINE. *MR THE VEHICLE WOULD CRANK SOMETIMES BUT NOT START. ON ONE OCCASION THE VEHICLE ATTEMPTED TO CRANK AND STALLED IN THE PROCESS. THE PROBLEM CONTINUED. THE CONSUMER WAS TOLD THAT THE STARTER HAD GONE OUT, MAYBE THERE WAS AN ELECTRICAL PROBLEM, OR THE FUEL PUMP. THE FUEL PUMP AND SENDER RING WAS REPLACED. THERE WAS A BURNT COOLANT SMELL AND THE VALVE COVER GASKET RUPTURED LEAKING OIL. *SC *JB

NHTSA ODI #10073941

53,000 miles · Oct 29, 2003
Electrical SystemEquipmentFuel System, Gasoline

CAR STOPS ACCELERATING WHILE DRIVING THEN DIES. BEEN GOING ON SINCE AUGUST AND HAVE NOT BEEN ABLE TO FIND THE PROBLEM. GENERATING NUMEROUS COMMUNICATION ERRORS. HAD THE COMPUTER REPLACED THOUGHT THIS WAS THE PROBLEM BUT IT DID NOT FIX THE ISSUE. THE FIRST TIME THIS HAPPENED WAS 8/5/03 AND IT WAS IN THE SHOP FOR A WEEK WITH …

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CAR STOPS ACCELERATING WHILE DRIVING THEN DIES. BEEN GOING ON SINCE AUGUST AND HAVE NOT BEEN ABLE TO FIND THE PROBLEM. GENERATING NUMEROUS COMMUNICATION ERRORS. HAD THE COMPUTER REPLACED THOUGHT THIS WAS THE PROBLEM BUT IT DID NOT FIX THE ISSUE. THE FIRST TIME THIS HAPPENED WAS 8/5/03 AND IT WAS IN THE SHOP FOR A WEEK WITH NO RESOLUTION. IT RAN FOR A COUPLE MORE DAYS THEN DID IT AGAIN THE FOLLOWING WEEK AROUND 8/11/03. THIS WENT ON THROUGH AUGUST IN AND OUT OF THE SHOP AT WHICH TIME I RENTED A CAR TO GET BACK AND FORTH TO WORK SINCE THE PROBLEM WAS GRADUALLY GETTING WORSE AND BEING BROKEN DOWN ON THE FREEWAY WAS GETTING TO BE A DANGEROUS PROBLEM. THE COMPUTER WAS REPLACED ON 10/22/03 AND IT DIED WHEN I DROVE OFF. CAR HAS BEEN TOWED 3 TIMES DUE TO NOT STARTING RIGHT BACK UP AND BEING STRANDED ON THE FREEWAY. IT HAS BEEN IN THE SHOP FOR OVER A WEEK AS OF TODAY 10/29/03 AND DEALER IS TELLING ME THAT IT IS THE OXYGEN SENSORS BUT CANNOT GUARANTEE THE WORK. *AK

NHTSA ODI #10043852

Mileage unknown · Jul 31, 2003
Electrical SystemFuel System, Other

I HAVE HAD MY VEHICLE IN FOR BRAKE REPAIR SEVERAL TIMES IN THE PAST 3 1/2 YRS. AT LEAST 5-7 TIMES. MY CAR IS NOW EXPERIENCING SEVERAL ELECTRICAL PROBLEMS WITH A PLUG UNDER THE HARNESS AND WITH THE COMPUTER SYSTEM AND WIRING. MY CAR WILL NOT START FOR SEVERAL DAYS AND THEN IT WILL START, ONLY TO BREAKDOWN AGAIN WHEN IT HEATS UP.…

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I HAVE HAD MY VEHICLE IN FOR BRAKE REPAIR SEVERAL TIMES IN THE PAST 3 1/2 YRS. AT LEAST 5-7 TIMES. MY CAR IS NOW EXPERIENCING SEVERAL ELECTRICAL PROBLEMS WITH A PLUG UNDER THE HARNESS AND WITH THE COMPUTER SYSTEM AND WIRING. MY CAR WILL NOT START FOR SEVERAL DAYS AND THEN IT WILL START, ONLY TO BREAKDOWN AGAIN WHEN IT HEATS UP. IT HAS ALSO CUT OFF WHILE I WAS DRIVING 70 MPH ON THE EXPRESSWAY.IT HAS BEEN TOWED 3 TIMES IN THREE WEEKS FOR REPAIR DUE TO THESE PROBLEMS. I'VE SPENT SEVERAL HUNDRED DOLLARS TRYING TO FIX THESE PROBLEMS AND NOTHING SEEMS TO WORK. THE PLUG UNDER THE HARNESS WAS MELTING THROUGH MY BACK FLOORBOARD, MELTING MY CARPET WITH THE POTENTIAL TO CATCH ON FIRE. I WAS INFORMED BY THE SERVICE MEN THAT I'M EXPERIENCING COMPUTER AND WIRING PROBLEMS. THEY ADVISED ME TO CONTACT MY INSURANCE COMPANY REGARDING TOTALING MY CAR OUT BECAUSE IT HAS GREAT POTENTIAL TO CATCH ON FIRE. I CONTACTED GM'S CUSTOMER ASSISTANCE CENTER REGARDING ALL OF THE PROBLEMS I'M HAVING AND THEY ARE NOT WILLING TO HELP DUE TO MY CAR BEING 3 1/2 YRS. OLD. THERE HAVE BEEN SEVERAL OTHER SMALL ISSUES WITH THIS VEHICLE, BUT THIS CAR IS VERY DANGEROUS AND I CANNOT AFFORD TO KEEP WASTING MONEY ON REPAIRS. I THINK A CAR SHOULD LAST MORE THAN 3 1/2 YRS! JULY 26TH 2003 WAS THE LAST TOW DATE AND IT'S STILL IN THE SHOP. CAN YOU HELP? *PH

NHTSA ODI #10030504

Mileage unknown · Apr 8, 2003
Electrical System

THE VEHICLE STALLED. THE DEALER STATED THE PROBLEM WAS ELECTRICAL. *JB

NHTSA ODI #10015410

Mileage unknown · Aug 27, 2002
Electrical SystemEngine And Engine CoolingEquipment

CONSUMER STATED VEHICLE WOULD NOT SHIFT OUT OF GEAR, THE DEALER REPLACED THE TRANSMISSION.*JB

NHTSA ODI #567218

Mileage unknown · Apr 12, 2002
Electrical System

WHEN DRIVING HEADLIGHTS, AND EVERYTHING IN DASHBOARD COMPLETELY SHUTDOWN. VEHICLE HAS BEEN TO REPAIR GARAGE A TOTAL OF SEVEN TIMES FOR AN ELECTICAL PROBLEM. HOWEVER, PROBLEM HAS NOT BEEN REMEDIED AS OF YET. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8007516

Mileage unknown · Feb 28, 2002
Electrical SystemFire

WHILE DRIVING THE CONSUMER NOTICED FLAMES COMING FROM VENT HOUSE UNDER THE DASH. DRIVERS VEHICLE WAS TOTALLED.*AK CONSUMER ALSO STATED THE VEHICLE HAD NUMEROUS RADIOS THAT FAILED AND WERE REPLACED BY THE DEALERSHIP WHICH HAD TWO COMPUTER FUSES AND OTHER PROBLEMS RELATED TO THE ELECTRICAL SYSTEM. *SCC

NHTSA ODI #8004727

Mileage unknown · Feb 12, 2002
Electrical SystemEngine And Engine CoolingEquipment

EXHAUST SYSTEM WAS REPLACED DUE TO IT GETTING HOT MELTING THE CARPET AND PAINT INSIDE TRUNK, FUMES FILLED INTERIOR OF VEHICLE AT THIS TIME EXHAUST SYSTEM IS RUNNING JUST AS HOT AGAIN, DEALER STATED FACTORY REPRESENTATIVE INSTRUCTED HIM NOT TO DO ANYTHING ABOUT THE EXHAUST SYSTEM, THERE WAS NOTHING THAT COULD BE DONE.*AK CO…

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EXHAUST SYSTEM WAS REPLACED DUE TO IT GETTING HOT MELTING THE CARPET AND PAINT INSIDE TRUNK, FUMES FILLED INTERIOR OF VEHICLE AT THIS TIME EXHAUST SYSTEM IS RUNNING JUST AS HOT AGAIN, DEALER STATED FACTORY REPRESENTATIVE INSTRUCTED HIM NOT TO DO ANYTHING ABOUT THE EXHAUST SYSTEM, THERE WAS NOTHING THAT COULD BE DONE.*AK CONSUMER STATES THE VEHICLE HAS BAD GAS MILEAGE, STARTER MOTOR SEIZED AND FAILED, POWER STEERING FLUID WAS LEAKING, COOLANT WAS LEAKING FROM LEFT FRONT AND BACK OF THE VEHICLE, REPLACED RADIATOR, HEATER BLOWS COLD AIR AT IDLE, TRUNK LEAKS, HEAD LAMP IS OUT OF ADJUSTMENT, GLOVE BOX WILL NOT CLOSE, MUFFLER FELL OFF, KEY COMES OUT OF IGNITION WITH VEHICLE RUNNING, TRANSMISSION HAS NO REVERSE, THERE WAS BRAKE PULSATION AT HIGH SPEED OR WHEN STOPPING, BRAKE PEDAL GOES TO FLOOR, SPEAKERS INOPERATIVE, SEAT SPRING FAILED, SUSPECTED MOTOR OIL SMELL AND REPLACED THERMOSTAT, HORN WAS INOPERATIVE, POWER AND GROUNDS DISTRIBUTION REPLACED, WINDOW WILL NOT GO DOWN ALL THE WAY, FOUND WINDOW REGULATOR FAILED, HAZARD LAMPS AND TURN SIGNAL WERE INOPERATIVE, REPLACED BLOWN FUSE, CIGARETTE LIGHTER INOPERATIVE, REPLACED BLOWN FUSE, TRACTION CONTROL INOPERATIVE, ENGINE LIGHT COMES ON, A/C HOSE LEAKING, REPLACED EVAPORATOR, HARD TO START AND ROUGH IDLE, ENGINE MAKE RATTLING NOISE AND QUIT RUNNING, REPLACED HEAD CYLINDER AND 02 SENSOR, VEHICLE PULLS TO THE LEFT, OVERFLOW BOTTLE MELTED AND 42 GOODYEAR TIRES BLEW OUT, ALSO THE HVAC WAS INOPERATIVE. *YD

NHTSA ODI #8003978

Mileage unknown · Jan 16, 2002
Electrical SystemFire

SON (DENNY HEROLD) DROVE CAR TO WORK AND TO A FRIENDS HOUSE, SHUT OFF CAR, WENT INSIDE, AND CAME BACK TO FIND HIS CAR FULL OF SMOKE (WINDOWS DOWN) SMOKE ROLLING FROM CAR. FIRE DEPARTMENT, POLICE CALLED JUST MISSED BY 15 MINUTES HAVING HIS PREGNANT WIFE AND 2 YEAR OLD SONE IN THE CAR WITH HIM. GM NOTIFIED, GREEN CHEVROLET NOTIFE…

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SON (DENNY HEROLD) DROVE CAR TO WORK AND TO A FRIENDS HOUSE, SHUT OFF CAR, WENT INSIDE, AND CAME BACK TO FIND HIS CAR FULL OF SMOKE (WINDOWS DOWN) SMOKE ROLLING FROM CAR. FIRE DEPARTMENT, POLICE CALLED JUST MISSED BY 15 MINUTES HAVING HIS PREGNANT WIFE AND 2 YEAR OLD SONE IN THE CAR WITH HIM. GM NOTIFIED, GREEN CHEVROLET NOTIFED, FIRE DEPARTMENT LOOKED AT, STATE FARM LOOKED AT, GM FIRE INSPECTOR LOOKED AT FIRE STARTED ON PASSENGER SIDE OF CAR ON FLOOR NEAR CONSOLE. CAR TOTALLY DESTROYED. FIRE DEPT AND STATE FARM SAID ELECTRICAL. OFFICE OF DEFECTS NHTSA HAS A ODI ID: 717953 ON 1/23/2000 WHICH REPORTED A SIMILAR INCIDENT WHERE FIRE OCCURRED IN CAR BECAUSE OF SHORT IN LEAD WIRE ON PASSENGER SIDE OF CAR AND BURNED THROUGH CARPET.*AK

NHTSA ODI #756931

Mileage unknown · Nov 21, 2001
Electrical SystemEngine And Engine Cooling

VEHICLE STALLED TWICE IN THE LAST 6 MONTHS AT ABOUT 45 MPH. VEHICLE TAKEN TO DEALER 4-5 TIMES,COULD NOT LOCATE CAUSE. DEALER REPLACED BATTERY AND ALTERNATOR. CONSUMER REFUSED TO DRIVE VEHICLE. *AK

NHTSA ODI #899355

Official recalls

1

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available