Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 45 of 190 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Steering. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
29 crash reports8 fire reports17 injury reports
What owners actually said
190 reports
72,000 miles · Mar 4, 2003
Steering
I AM FURIOUS ABOUT THE WAY THE RECALL SERVICE HAS BEEN HANDLED ON MY 97 PONTIAC SUNFIRE. I WILL NEVER BUY ANOTHER PONTIAC. I SCHEDULED FOR THE RECALL SERVICE (RACK & PINION/BEARINGS) TO BE REPLACED ON MY VEHICLE. AFTER MY CAR HAD BEEN AT THE DEALER ALL DAY, I WAS TOLD LATE THAT AFTERNOON THAT THE RECALL PART NEEDED TO SERVICE…
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I AM FURIOUS ABOUT THE WAY THE RECALL SERVICE HAS BEEN HANDLED ON MY 97 PONTIAC SUNFIRE. I WILL NEVER BUY ANOTHER PONTIAC. I SCHEDULED FOR THE RECALL SERVICE (RACK & PINION/BEARINGS) TO BE REPLACED ON MY VEHICLE. AFTER MY CAR HAD BEEN AT THE DEALER ALL DAY, I WAS TOLD LATE THAT AFTERNOON THAT THE RECALL PART NEEDED TO SERVICE MY VEHICLE WOULD NOT BE IN FOR 1 TO 2 WEEKS (CLOSER TO 2 WEEKS). I WAS ALSO TOLD AT THAT TIME THAT IT WAS HIGHLY RECOMMENDED, DUE TO DANGER REASONS THAT I DID NOT OPERATE THIS VEHICLE, BECAUSE MY VEHICLE WAS SEVERELY DAMAGED IN THE RECALL AREA. THEY EVEN SAID, THAT MOST OF THE BEARING BALLS WERE GONE OR DAMAGED. I WAS THEN TOLD THAT THEY DID NOT EVEN KNOW IF THEY COULD RELEASE MY VEHICLE BACK TO ME IN THIS CONDITION. AND ALTHOUGH THIS IS MY ONLY MEANS OF TRANSPORTATION, THE PONTIAC DEALER TOLD ME THAT THEY WERE NOT OBLIGATED TO PROVIDE A LOANER OR RENTAL VEHICLE TO ME. THIS IS INSANE. THIS SHOULD BE AGAINST THE LAW. THEY SENT OUT RECALL NOTICES THAT STATED THAT WE HAVE CARS SERVICED BY THE DEALER ASAP, BUT THEY WON'T FULLY STAND BY THERE PRODUCT ENOUGH TO MAKE THE CUSTOMER SAFE AND SATISFIED. I WILL NOT ALLOW MY CHILDREN NOR MYSELF TO BE ENDANGERED DUE TO THE FAULT THEY THESE CARS ARE NOT SAFE. *NLM
NHTSA ODI #10008377
113,527 miles · Feb 27, 2003
Steering
THE RACK AND PINION FAILED, WHICH MADE THE VEHICLE DIFFICULT TO TURN.*JB
NHTSA ODI #10009498
Mileage unknown · Feb 25, 2003
Engine And Engine Cooling
A TICKING SOUND IN THE FRONT WHERE THE TIMING CHAIN COVER IS.I HAVE CHANGED THE CHAIN-SPROCKETS-TENSIONER- 3 TIMES-THE FIRST WHEN THE TENSIONER BROKE.I WILL GIVE YOU THE LAST TIME I CHANGED IT.*JB
NHTSA ODI #10008101
93,216 miles · Feb 24, 2003
Service Brakes, Hydraulic
THE MASTER CYLINDER FAILED, WHICH CAUSED THE VEHICLE TO EXPERIENCE EXTENDED STOPPING DISTANCE.*JB *TS
NHTSA ODI #10009069
Mileage unknown · Feb 19, 2003
Steering
AFTER RECALL 02V286000 REGARDING THE RACK AND PINION WAS PERFORMED, THE PROBLEM RECURRED. *JB
NHTSA ODI #10008692
Mileage unknown · Feb 14, 2003
Steering
CONSUMER WAS INFORMED NO PARTS WERE AVAILABLE REGARDING THE RECALL FOR THE STEERING RACK AND PINION.*JB
NHTSA ODI #10007424
128,003 miles · Feb 9, 2003
Electrical System
I BOUGHT MY CAR IN OCT 1999 SINCE I HAVE HAD 3 RECALLS.NONE OF THOSE ARE THE OTHER PROBLEMS I HAVE EXPERIENCED OR REPAIRED ALREADY. IN 2000 I HAD TO REPLACE THE FRONT WHEEL BEEARING IN THE PASSENGER SIDE THAT WAS IN BAD CONDITION,IN 2001 I HAD TO REPLACE THE REAR STRUT MOUNTS BECASUE THE WERE DRIED AND CRACKED, I MONTH AGO MY WI…
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I BOUGHT MY CAR IN OCT 1999 SINCE I HAVE HAD 3 RECALLS.NONE OF THOSE ARE THE OTHER PROBLEMS I HAVE EXPERIENCED OR REPAIRED ALREADY. IN 2000 I HAD TO REPLACE THE FRONT WHEEL BEEARING IN THE PASSENGER SIDE THAT WAS IN BAD CONDITION,IN 2001 I HAD TO REPLACE THE REAR STRUT MOUNTS BECASUE THE WERE DRIED AND CRACKED, I MONTH AGO MY WIPERS BROKE A PIN AND CLIP BROKE AND THEY STOP IN THE UP POSITION. NOW MY WINDOW ON MY DRIVERS SIDE WILL NOT GO UP OR DOWN I HAVE BEEN HAVING PROBLEMS WITH IT FOR ABOUT A YEAR NOW. MY DAUGHTER IN LAWS RACK AND PINION JUST WENT OUT IN HER 96 SUNFIRE AND SHE DIDNT RECIEIVE A RECALL BUT I DID. I LOVED THIS CAR WENE I GOT IT BUT I WILL NEVER RECOMEND IT TO ANYONE OR PURCHASE ANOTHER ONE
NHTSA ODI #10005569
Mileage unknown · Feb 6, 2003
Steering
THE PARTS FOR THE POWER STEERING RECALL 02 V 286 000 IS NOT AVIALABLE. THE DEALERSHIP RAMSEY PONTIAC GMC;MAHWAH NJ;201-512-0002. PH
NHTSA ODI #10006694
Mileage unknown · Feb 3, 2003
SteeringCrash
LOST CONTROL CAUSING AN ACCIDENT DUE TO A FAULTY RACK AND PINION. DEALER HAS BEEN NOTIFIED. CONSUMER RECEIVED A RECALL LETTER ON 02/01/03. PLEASE PROVIDE FURTHER INFORMATION. PH *TR
NHTSA ODI #10006262
61,100 miles · Jan 27, 2003
Engine And Engine Cooling
ENGINE STALLS. MY CAR WILL RUN GREAT 2-3 DAYS BUT WITHOUT NOTICE WILL STALL WHILE DRIVING. I DOES THIS QUITE OFTEN AND THE MECHANICS CANNOT FIND PROBLEM, THEY CANNOT DETERMINE IF IT IS SPARK RELATED OR FUEL RELATED DUE THE DESIGN OF THE ENGINE. I DO ALOT OF HIGHWAY MILES ON MY COMMUTE AND I CONSIDER THIS VERY UNSAFE. (I HAVE ST…
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ENGINE STALLS. MY CAR WILL RUN GREAT 2-3 DAYS BUT WITHOUT NOTICE WILL STALL WHILE DRIVING. I DOES THIS QUITE OFTEN AND THE MECHANICS CANNOT FIND PROBLEM, THEY CANNOT DETERMINE IF IT IS SPARK RELATED OR FUEL RELATED DUE THE DESIGN OF THE ENGINE. I DO ALOT OF HIGHWAY MILES ON MY COMMUTE AND I CONSIDER THIS VERY UNSAFE. (I HAVE STALLED ON THE HIGHWAY NUMEROUS TIMES.)
CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.
Consequence & remedy
Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.
Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH MIS-LOCATED WELDS AT THE JOINT BETWEEN THE LEFT ROCKER PANEL INNER REINFORCEMENT AND THE BODY SIDE RING. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 214, "SIDE DOOR STRENGTH."
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE SHEET METAL STRUCTURE WOULD NOT PERFORM AS DESIRED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL INSPECT THE WELDS AND, IF NECESSARY, PLACE FIVE WELDS BETWEEN THE INVOLVED PANELS AND APPLY PRIMER AND TOPCOAT FINISH MATERIALS.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE COMPACT SPARE TIRE ASSEMBLIES WERE ASSEMBLED WITH INCORRECT RIMS. IF THE SPARE TIRE IS UNDERINFLATED, THE BEAD CAN SEPARATE FROM THE RIM CAUSING A RAPID LOSS OF AIR. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 110, "TIRE SELECTION AND RIMS."
Consequence & remedy
Consequence: A RAPID LOSS OF AIR CAN INCREASE THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE RIM ON THE COMPACT SPARE TIRE ASSEMBLY. OWNERS ARE REQUESTED NOT TO USE THE SPARE TIRE UNTIL THE RIM HAS BEEN REPLACED.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
DP03007 · Unintended Vehicle Acceleration
Opened Oct 14, 2003 · Closed Jan 30, 2004
Status: closed (inferred from source dates) · Fuel System, Other:delivery
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.
PE02001 · Fire In Steering Column Area
Opened Jan 3, 2002 · Closed Mar 15, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
EA98001 · Oversensitive Air Bag Deployments
Opened Jan 23, 1998 · Closed Jul 31, 1998
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
1997 Pontiac Sunfire Problems, Complaints & Recalls | Skip That Year
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