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1996 Pontiac Sunfire

Owner reports · Recalls · Investigations

More warning signs than most Sunfire years

Owner complaints for the 1996 Pontiac Sunfire are substantially higher than the model-year median of 77.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 25 of 201 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

30 crash reports11 fire reports18 injury reports

Electrical System complaints

38 reports
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80,000 miles · Mar 18, 2003
Electrical System

THE ETS LIGHT, ABS LIGHT, AND SENSOR FOR THE IGNITION IS REMAINED ON. THE VEHICLE WOULD NOT START AND WAS TAKEN TO THE DEALER. THE DEALER HAD THE CAR FOR A YEAR BUT IT STILL WOULD NOT START. *NLM

NHTSA ODI #10011967

Mileage unknown · Feb 3, 2003
Electrical SystemFire

SMOKE STARTED COMING FROM UNDERNEATH THE VEHICLE INTO THE VENTS. VEHICLE CAUGHT ON FIRE PLEASE FILL IN ADDITIONAL INFORMATION DEALER IS AWARE OF THE PROBLEM. PH *TR

NHTSA ODI #10006266

Mileage unknown · Aug 19, 2002
Electrical System

CONSUMER TOOK VEHICLE IN FOR A RECALL ON IGNITION CIRCUIT. DEALER REPLACED RELAY HARNESS AND IGNITION SWITCH. ON AUGUST 18TH IGNTION LOCKED UP AND VEHICLE WOULD NOT START. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8016647

Mileage unknown · Jul 12, 2002
Electrical SystemFire

WHILE WAITING FOR RECALL 02V070000 PARTS, IGNITION SWITCH CAUSED VEHICLE TO CATCH ON FIRE.*AK.*JB

NHTSA ODI #8013831

Mileage unknown · Jul 8, 2002
Electrical System

VEHICLE WOULD NOT RESTART AFTER BEING TURNED OFF 1 MINUTE. VEHICLE RESTARTED INVOLUNTARILY WHEN KEY WAS TURNED TO LOCK POSITION. VEHICLE REPEATED THE SAME. IT WAS DRIVEN FOR 7 MINUTES, AND AFTER IT WAS TURNED OFF IT FAILED TO RESTART. RECALLED NHTSA 02-V-070-000/ MANUFACTURERS RECALL 02008 CONCERNING IGNITION. RESPONDED FOR APP…

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VEHICLE WOULD NOT RESTART AFTER BEING TURNED OFF 1 MINUTE. VEHICLE RESTARTED INVOLUNTARILY WHEN KEY WAS TURNED TO LOCK POSITION. VEHICLE REPEATED THE SAME. IT WAS DRIVEN FOR 7 MINUTES, AND AFTER IT WAS TURNED OFF IT FAILED TO RESTART. RECALLED NHTSA 02-V-070-000/ MANUFACTURERS RECALL 02008 CONCERNING IGNITION. RESPONDED FOR APPOINTMENT. *AK *YH

NHTSA ODI #8013374

Mileage unknown · Jun 24, 2002
Electrical System

WHEN TURNING ON IGNITION THERE'S A CLICKING. TOOK VEHICLE TO DEALER, AND THEY REPLACED BATTERY. TWO MONTHS LATER, CLICKING STARTED AGAIN. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8012472

Mileage unknown · May 28, 2002
Air BagsElectrical System

VEHICLE WILL NOT START SOMETIMES, AND SOMETIMES IT DOES. TOOK DEALER, DEALER STATED HAD TO TURN SWITCH OFF AND ON UNTIL IT CATCHED. WHEN HEARING A CLICK VEHICLE STARTED. CURRENTLY, AIRBAG LIGHT ILLUMINATES AND VEHICLE LOSES POWER. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8010557

Mileage unknown · May 3, 2002
Electrical SystemFire

CONSUMER TRIED TO START VEHICLE,BUT IT WOULD NOT START. CONSUMER TRIED AGAIN, AND NOTICED SMOKE COMING FROM IGNITION AREA, ENGINE WAS SHUT OFF. 10-15 MINUTES LATER, VEHICLE STARTED ON ITS OWN WITHOUT KEY IN IGNITION, CONSUMER SHUT OFF ENGINE AGAIN. DAMAGE TO VEHICLE UNKNOWN AT THIS TIME, RECALL LETTER WAS RECEIVED AFTER THIS I…

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CONSUMER TRIED TO START VEHICLE,BUT IT WOULD NOT START. CONSUMER TRIED AGAIN, AND NOTICED SMOKE COMING FROM IGNITION AREA, ENGINE WAS SHUT OFF. 10-15 MINUTES LATER, VEHICLE STARTED ON ITS OWN WITHOUT KEY IN IGNITION, CONSUMER SHUT OFF ENGINE AGAIN. DAMAGE TO VEHICLE UNKNOWN AT THIS TIME, RECALL LETTER WAS RECEIVED AFTER THIS INCIDENT. *AK

NHTSA ODI #8009091

Mileage unknown · Apr 29, 2002
Electrical SystemEngine And Engine Cooling

CONSUMER RECIEVED RECALL NOTICE P00010 PERTAINING TO THE HEAD GASKET. CONSUMER HAD REPAIRS DONE AT ANOTHER FACILITY AND IS REQUESTING REIMBURSEMENT OF MONIES PAID. *JG

NHTSA ODI #565468

Mileage unknown · Apr 22, 2002
Electrical SystemFire

CONSUMERS SON TRIED TO START THE VEHICLE, WHICH WOULD NOT TURN OVER. THE KEY SWITCH CONTINUED TO TRY STARTING RESULTING IN AN IGNITION FIRE. TAKEN TO DEALER AND REPAIRED. CONSUMER RECEIVED A RECALL NOTICE(02V070000) ABOUT THE IGNITION SWITCH DEFECT. CONSUMER WOULD LIKE REIMBURSEMENT OF MONIES PAID. *JG

NHTSA ODI #565311

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V027000 · Interior Lighting

Feb 17, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence & remedy

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

96V250000 · Exterior Lighting:hazard Flashing Warning Lights

Dec 17, 1996

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence & remedy

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

95V201000 · Vehicle Speed Control

Oct 23, 1995

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence & remedy

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available