HEAD GASKET HAS FAILED TWICE. THE SECOND FAILURE AT 77,000 MILES. NLM
1995 Pontiac Sunfire
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 1995 Pontiac Sunfire do not stand out strongly from the model-year median of 77.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sunfire years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 12 of 119 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
119 reportsTHE FIRST FAILURE OF THE HEAD GASKET WAS ON AUG 12, 1996 WITH 12,453 MILES. PONTIAC WILL NOT RECALL THE 2.2 LITER (IRON) DUKE) ENGINE, NOR ARE THEY WILLING TO REPLACE THE ENGINE. THE WARRANTY STATES IT WILL BE COVERED FOR 7YEARS/100,000 MILES, BUT WHAT HAPPEN AFTER THAT??? THE HEAD GASKETS ONLY LAST ON THE AVERAGE FOR 15 MON…
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THE FIRST FAILURE OF THE HEAD GASKET WAS ON AUG 12, 1996 WITH 12,453 MILES. PONTIAC WILL NOT RECALL THE 2.2 LITER (IRON) DUKE) ENGINE, NOR ARE THEY WILLING TO REPLACE THE ENGINE. THE WARRANTY STATES IT WILL BE COVERED FOR 7YEARS/100,000 MILES, BUT WHAT HAPPEN AFTER THAT??? THE HEAD GASKETS ONLY LAST ON THE AVERAGE FOR 15 MONTHS. *AK
ANY TIME THE CAR IS STARTED, EITHER COLD OR WARM START, THE MOTOR HAS A VERY IRRATIC IDLE, COMES CLOSE TO STALLING, AND GIVES OFF VERY STRONG EXHAUST FUMES. THE PROBLEM LASTS FOR 1-3 MINUTES, DURING WHICH THE CAR IS UNABLE TO BE DRIVEN. UNTIL THIS TIME HAS ELAPSED, THE MOTOR IS UNRESPONSIVE TO ANY THROTTLE INPUT. IF I ATTEMPT…
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ANY TIME THE CAR IS STARTED, EITHER COLD OR WARM START, THE MOTOR HAS A VERY IRRATIC IDLE, COMES CLOSE TO STALLING, AND GIVES OFF VERY STRONG EXHAUST FUMES. THE PROBLEM LASTS FOR 1-3 MINUTES, DURING WHICH THE CAR IS UNABLE TO BE DRIVEN. UNTIL THIS TIME HAS ELAPSED, THE MOTOR IS UNRESPONSIVE TO ANY THROTTLE INPUT. IF I ATTEMPT TO DRIVE THE VEHICLE, THE PROBLEM WORSENS, AND EVENTUALLY STALLS. AFTER NORMAL OPERATING TEMPERATURES HAVE BEEN REACHED, THE PROBLEM SEEMS TO DISAPPEAR. I HAVE HAD THIS PROBLEM FOR ABOUT TWO YEARS NOW, AND CAN NOT SEEM TO GET A STRAIGHT ANSWER FROM GM, OR ANY OF THE LOCAL DEALERS AS TO THE CAUSE. I HAVE SPOKEN WITH OTHER OWNERS OF THE SAME MODEL SUNFIRE, AND 95% OF THEM HAVE HAD OR ARE HAVING THE SAME PROBLEM, AND HAVE ALSO BEEN TOLD BY LOCAL DEALERS THAT THE PROBLEM DOES NOT SHOW UP ON ANY OF THE DIAGNOSTIC EQUIPMENT. THERE ARE NO RECALLS FOR THIS PROBLEM, AND ONLY ONE TSB ISSUED, WHICH I HAVE BEEN TOLD, DOES NOT CORRECT THE PROBLEM.*AK
THE CYLINDER HEAD GASKET HAD TO BE REPLACED, CONSUMER LATER FOUND OUT THAT THE PART WAS DEFECTIVE AND MANUFACTURER WOULD HAVE FIXED IT FREE OF CHARGE, HOWEVER CONSUMER HAS NOT BEEN ABLE TO GET A RESPONSE FROM MANUFACTURER REGARDING REIMBURSEMENT.*JB
THIS WAS NOT A CRASH. THE VEHICLE WAS SITTING IN THE DRIVEWAY TURNED OFF. IT WOULD NOT START IN THE MORNING AND ABOUT TWO HOURS LATER THE IGNITION WIRING CAUGHT ON FIRE. THE STEERING COLUMN AND DASH BOARD WERE MELTED. THE FRONT SEAT CAUGHT ON FIRE. THE FRONT WINDSHIELD CRACKED IN A LARGE CIRCLE THE SIZE OF A BASKETBALL. TH…
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THIS WAS NOT A CRASH. THE VEHICLE WAS SITTING IN THE DRIVEWAY TURNED OFF. IT WOULD NOT START IN THE MORNING AND ABOUT TWO HOURS LATER THE IGNITION WIRING CAUGHT ON FIRE. THE STEERING COLUMN AND DASH BOARD WERE MELTED. THE FRONT SEAT CAUGHT ON FIRE. THE FRONT WINDSHIELD CRACKED IN A LARGE CIRCLE THE SIZE OF A BASKETBALL. THERE WAS SMOKE DAMAGE INSIDE THE VEHICLE AND TO THE ITEMS IN THE TRUNK. THE FIRE DEPT SAID THAT IF THE WINDSHIELD WOULD HAVE BROKEN ALL THE WAY THROUGH THAT THE VEHICLE WOULD HAVE EXPLODED. AS IT WAS, THE LACK OF OXYGEN PUT OUT THE FIRE.
AIRBAG LIGHT HAS COME ON, DEALER WILL REPLACE AIRBAG SENSOR. SENSOR HAS BEEN REPLACED 3 TIMES BEFORE.*AK
IN 1995 I BOUGHT MY PONTIAC SUNFIRE AND SCINCE I HAVE HAD IT I HAVE HAD TO PUT 3 HEAD GASKETS ON IT AND ONE HEAD THE FIRST 1 WAS REPLACED AT 36,275 IN 1998 AND AT THAT TIME THEY NEED TO REPLACE THE PISTONS AND RINGS DO TO THIS PROBLEM. THE NEXT TIME WAS IN2000 WITH 64,915 MILE AT THAT IME IT WAS JUST THE HEAD GASKET THEN THE 3RD…
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IN 1995 I BOUGHT MY PONTIAC SUNFIRE AND SCINCE I HAVE HAD IT I HAVE HAD TO PUT 3 HEAD GASKETS ON IT AND ONE HEAD THE FIRST 1 WAS REPLACED AT 36,275 IN 1998 AND AT THAT TIME THEY NEED TO REPLACE THE PISTONS AND RINGS DO TO THIS PROBLEM. THE NEXT TIME WAS IN2000 WITH 64,915 MILE AT THAT IME IT WAS JUST THE HEAD GASKET THEN THE 3RD TIME THEY REPLACED THE HEAD GASKET AND THE HEAD WHICH WAS CAUSED BY REPLACING THE HEAD GASKET SO MANY TIMES THIS TIME I HAD TO. *AK
ENGINE HEAD GASKET IS LOSING ANTIFREEZE, CONSUMER HAS TO FILL UP EVERY 2 WEEKS, AND VEHICLE OVER HEATS.*AK
FOR MORE THAN A YEAR MY CAR HAS COMPLETELY SHUT DOWN. FUSES BLOW. I'VE HAD HEAD GASKET REPLACED, 2 CLUTCHES INSTALLED, AND A NEW IGNITION MODULE. VARIOUS OTHER SMALL PROBLEMS. MECHANIC DOES NOT KNOW WHAT TO REPAIR NEXT. THE MOST RECENT SHUT DOWN OCCURED ON HIGHWAY DURING RUSH HOUR TRAFFIC. WAS TOWED HOME. NOW SITTING IN D…
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FOR MORE THAN A YEAR MY CAR HAS COMPLETELY SHUT DOWN. FUSES BLOW. I'VE HAD HEAD GASKET REPLACED, 2 CLUTCHES INSTALLED, AND A NEW IGNITION MODULE. VARIOUS OTHER SMALL PROBLEMS. MECHANIC DOES NOT KNOW WHAT TO REPAIR NEXT. THE MOST RECENT SHUT DOWN OCCURED ON HIGHWAY DURING RUSH HOUR TRAFFIC. WAS TOWED HOME. NOW SITTING IN DRIVEWAY.
HEAD GASKET LEAKED, AND WAS REPLACED AT 87000 MILES UNDER SPECIAL POLICY #98054. AT 112,800 MILES, HEAD GASKET FAILED AGAIN, AND NEEDS TO BE REPLACED AGAIN, THIS TIME NOT UNDER WARRANTY. THIS SHOULD BE A RECALL , AS THE GASKETS ARE OBVIOUSLY DEFECTIVE, AND GENERAL MOTORS IS VERY AWARE OF THIS PROBLEM IN THESE VEHICLES, ACCORDI…
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HEAD GASKET LEAKED, AND WAS REPLACED AT 87000 MILES UNDER SPECIAL POLICY #98054. AT 112,800 MILES, HEAD GASKET FAILED AGAIN, AND NEEDS TO BE REPLACED AGAIN, THIS TIME NOT UNDER WARRANTY. THIS SHOULD BE A RECALL , AS THE GASKETS ARE OBVIOUSLY DEFECTIVE, AND GENERAL MOTORS IS VERY AWARE OF THIS PROBLEM IN THESE VEHICLES, ACCORDING TO THE TECHNICAL SERVICE BULLETIN. *AK
Official recalls
502V070000 · Electrical System:ignition:switch
Mar 6, 2002
ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.
Consequence & remedy
Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.
Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.
96V250000 · Exterior Lighting:hazard Flashing Warning Lights
Dec 17, 1996
THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
Consequence & remedy
Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.
Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.
96V003000 · Power Train:automatic Transmission:gear Position Indication (prndl)
Jan 2, 1996
THE INSTRUMENT PANEL CLUSTER TRIM PLATE/BEZEL CAN SAG AND COVER THE LIGHT EMITTING DIODE PORTION (LIGHTED POINTED ABOVE PANEL) OF THE TRANSAXLE SHIFT INDICATOR DISPLAY. THIS DOES NOT COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION."
Consequence & remedy
Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE DRIVER OF THE VEHICLE WOULD NOT BE ABLE TO SEE THE ACTUAL POSITION OF THE TRANSAXLE GEAR SELECTOR RESULTING IN A DRIVER EITHER INADVERTENTLY LEAVING A PARKED OR IDLING VEHICLE IN DRIVE, REVERSE, OR NEUTRAL RATHER THAN PARK, OR SELECTING AN INCORRECT TRANSAXLE SHIFT POSITION WHILE DRIVING THE VEHICLE.
Remedy: DEALERS ARE TO INSTALL A NEW INSTRUMENT PANEL CLUSTER TRIM PLATE/BEZEL ASSEMBLY WHICH IS NOT SUBJECT TO THIS CONDITION.
95V141000 · Structure:frame And Members
Jul 26, 1995
SOME WELDS WERE OMITTED FROM THE BODY LOCK PILLAR, OR "B" PILLAR. THIS DOES NOT COMPLY WITH FMVSS NO.208, "OCCUPANT CRASH PROTECTION."
Consequence & remedy
Consequence: CONSEQUENCE OF NON-COMPLIANCE: IF A VEHICLE CRASH SHOULD OCCUR, OCCUPANT PROTECTION LEVELS COULD BE REDUCED.
Remedy: ALL VEHICLES IN THIS RECALL CAMPAIGN HAVE BEEN REPURCHASED AND REPLACED WITH A COMPARABLE VEHICLE.
95V025000 · Suspension:front:control Arm:lower Arm
Feb 16, 1995
THESE VEHICLES HAVE BEEN BUILT WITH WELDS MISSING FROM THE FRONT SUSPENSION LOWER CONTROL ARM ASSEMBLIES CAUSING EXCESSIVE LOADS ON THE EXISTING WELDS.
Consequence & remedy
Consequence: THIS CONDITION CAN RESULT IN SEPARATION OF THE FRONTBUSHING SLEEVE SUBASSEMBLY FROM THE CONTROL ARM INCREASING THE POTENTIAL FOR A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT BOTH LEFT-HAND AND RIGHT-HAND FRONT SUSPENSION LOWER CONTROL ARM ASSEMBLIES AND REPLACE ALL CONTROL ARM ASSEMBLIES FOUND WITH OMITTED WELDS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE02001 · Fire In Steering Column Area
Opened Jan 3, 2002 · Closed Mar 15, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
Illustration