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2002 Pontiac Montana

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Pontiac Montana do not stand out strongly from the model-year median of 65.

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When problems were reported

Mileage at the reported incident

86 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports1 fire reports6 injury reports

Engine And Engine Cooling complaints

24 reports
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Mileage unknown · May 16, 2005
Engine And Engine CoolingPower Train

2002 MONTANA GASKET WAS FAULTY AND HAD TO BE REPLACED.*MR TRANSMISSION GAVE OUT ON THE MINIVAN. HAVE ALSO HAD OTHER SMALLER REPAIRS, WHICH CONSUMER BELIEVE WERE DUE TO MANUFACTURER ERROR. *BF

NHTSA ODI #10121578

Mileage unknown · May 4, 2005
Engine And Engine Cooling

CONTACT STATES: 2002 PONTIAC MONTANA OUT OF WARRANTY. CONTACT TOOK THE VEHICLE IN FOR ROUTINE MAINTEANCE, OIL CHANGE, ETC. THE SERVICE DEPARTMENT INFORMED CONTACT THAT THE INTAKE MANIFOLD WAS LEAKING. THE SERVICE DEPARTMENT CONTACTED GENERAL MOTORS, AND THEY AGREED TO PAY $200.00 FOR PARTS. CONTACT FELT THAT GENERAL MOTORS S…

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CONTACT STATES: 2002 PONTIAC MONTANA OUT OF WARRANTY. CONTACT TOOK THE VEHICLE IN FOR ROUTINE MAINTEANCE, OIL CHANGE, ETC. THE SERVICE DEPARTMENT INFORMED CONTACT THAT THE INTAKE MANIFOLD WAS LEAKING. THE SERVICE DEPARTMENT CONTACTED GENERAL MOTORS, AND THEY AGREED TO PAY $200.00 FOR PARTS. CONTACT FELT THAT GENERAL MOTORS SHOULD BE RESPONSIBLE FOR ENTIRE BILL. LABOR COST WAS $460.10. *AK

NHTSA ODI #10119854

40,000 miles · Feb 20, 2005
Engine And Engine Cooling

INTAKE MANIFOLD GASKET FAILED AND ANTIFREEZE WAS LEAKING FROM THE GASKET. *JB

NHTSA ODI #10111854

47,000 miles · Jan 12, 2005
Engine And Engine Cooling

LOWER INTAKE MANIFOLD GASKET LEAK. INTERNAL LEAK ALLOWING COOLANT TO CONTAMINATE OIL. ALSO, THE REAR BEARING REPLACED. THE CAR ONLY HAS 47,000 MILES. *AK

NHTSA ODI #10106196

27,000 miles · Jun 1, 2004
Electrical SystemEngine And Engine Cooling

ENGINE STOPPED WITHOUT WARNING WHILE DRIVING A LOW SPEED ON THREE SEPERATE TIMES. FIRST TIME WAS IN THE MIDDLE OF A RIGHT TURN AFTER TRAFFIC LIGHT CHANGE TO GREEN. THE SAME THING HAPPEND A SECOND TIME AS I PULL INTO A GAS STATION. THIS THIRD TIME HAPPEND AS I WAS LOOKING FOR PARKING SPACE IN THE PARKING LOT. IN AL…

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ENGINE STOPPED WITHOUT WARNING WHILE DRIVING A LOW SPEED ON THREE SEPERATE TIMES. FIRST TIME WAS IN THE MIDDLE OF A RIGHT TURN AFTER TRAFFIC LIGHT CHANGE TO GREEN. THE SAME THING HAPPEND A SECOND TIME AS I PULL INTO A GAS STATION. THIS THIRD TIME HAPPEND AS I WAS LOOKING FOR PARKING SPACE IN THE PARKING LOT. IN ALL THREE TIME, THE ENGINE STOPPED WITHOUT WARNING AND POWER STEERING WAS LOST. I WAS ABLE TO STOP THE CAR AND AFTER RESTART THE ENGINE AFTER SHIFT TO PARK. THE DEALER COULD NOT FIND ANYTHING WRONG WITH THE CAR AFTER EACH INCIDENT AS THERE ARE NO FAULT CODE. *AK

NHTSA ODI #10074581

55,000 miles · Feb 12, 2004
Engine And Engine Cooling

RADIATOR NEEDED TO BE REFILLED WITH COOLANT EVERY WEEK. VEHICLE WAS TAKEN TO DEALERSHIP,AND MECHANIC DETERMINED THE INTAKE MANIFOLD CRACKED. *AK

NHTSA ODI #10058020

56,000 miles · Jan 15, 2004
Engine And Engine CoolingExterior LightingPower Train

WE OUGHT THE VAN AS A PROGRAM WITH 20,000 MILES ON IT,WITHIN THE FIRST MONTH THE POWER WINDOWS WOULD NOT WORK ALL THE TIME MEANING SOMETIMES THEY WORK AND SOMETIMES THEY DONT. SAME THING FOR THE INTERIOR LIGHTS. IN THE SUMMER OF 2003 THE AIR CONDITION DEVELOPED A SLOE LEAK THAT PROGRESSED WITHIN WEEKS,WE NOW HAVE NO AIR AT ALL A…

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WE OUGHT THE VAN AS A PROGRAM WITH 20,000 MILES ON IT,WITHIN THE FIRST MONTH THE POWER WINDOWS WOULD NOT WORK ALL THE TIME MEANING SOMETIMES THEY WORK AND SOMETIMES THEY DONT. SAME THING FOR THE INTERIOR LIGHTS. IN THE SUMMER OF 2003 THE AIR CONDITION DEVELOPED A SLOE LEAK THAT PROGRESSED WITHIN WEEKS,WE NOW HAVE NO AIR AT ALL AND THE PART ALOE IS GOING TO COST $400.00. IN OCTOBER OF 2003 ON OUR WAY TO A HIGH SCHOOL FOOTBALL GAME THE TRANSMISSION WENT OUT. THERE WAS NO WARNING AT ALL,IT HAD NOT BEEN LEAKING OR ACTING UP IN ANY WAY IT MADE A THUD SOUND GOING DOWN THE HIWAY AND THAT WAS IT..NO MORE TRANSMISSION $4,000.00 TO REPAIR.

NHTSA ODI #10071146

Mileage unknown · Jan 15, 2004
Engine And Engine Cooling

LOWER INTAKE MANIFOLD GASKET LEAK. INTERNAL LEAK ALLOWING COOLANT TO CONTAMINATE OIL.

NHTSA ODI #10069797

Mileage unknown · Jan 15, 2004
Engine And Engine CoolingEquipmentFuel System, Gasoline

PROBLEM WITH THE HEAD GASKET DURING NORMAL DRIVING CONDITION STARTING BY OVER HEATING LOOK LIKE A THERMOSTAT PROBLEM BUT IS NOT. HEAD GASKET FAIL AND GAS FROM THE CYLINDERS ESCAPE TO THE BLOCK OF THE ENGINE CAUSING TO OVER HEAT AND DAMAGE TO THE ENGINE.

NHTSA ODI #10069671

Mileage unknown · Oct 15, 2003
Engine And Engine Cooling

ASSISTANCE (TIS REQUEST TIS03-007115 DGD CLOSED).*MR VEHICLE HAD URINE ODOR COMING THROUGH THE VENT IN THE INTERIOR OF THE VEHICLE. THE SERVICE DEPT. STATED THE COOLANT WENT BAD AND LEAKED INTO THE VENTILATION SYSTEM. THEY REMOVED THE A/C, HEAT UNIT, VENT AND DUCTS BUT THE SMELL RETURNED. CONSUMER RETURNED THE VEHICLE FOUR …

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ASSISTANCE (TIS REQUEST TIS03-007115 DGD CLOSED).*MR VEHICLE HAD URINE ODOR COMING THROUGH THE VENT IN THE INTERIOR OF THE VEHICLE. THE SERVICE DEPT. STATED THE COOLANT WENT BAD AND LEAKED INTO THE VENTILATION SYSTEM. THEY REMOVED THE A/C, HEAT UNIT, VENT AND DUCTS BUT THE SMELL RETURNED. CONSUMER RETURNED THE VEHICLE FOUR DAYS LATER. CONSUMER WAS INFORMED THAT THE PROBLEM THEY'VE EXPERIENCED IS A NATIONWIDE DEFECT WITH THAT VEHICLE. *PH *JB

NHTSA ODI #10043995

Official recalls

3

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

04V597000 · Latches/locks/linkages:doors:latch

Dec 22, 2004

ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.

Consequence & remedy

Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.

Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.

02V222000 · Air Bags:frontal

Aug 9, 2002

CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.

Consequence & remedy

Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.

Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04064 · POWER-SLIDING Door

Opened Sep 17, 2004 · Closed Dec 22, 2004

Status: closed (inferred from source dates) · Structure:body:door

SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.