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2002 Pontiac Montana

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Pontiac Montana do not stand out strongly from the model-year median of 65.

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When problems were reported

Mileage at the reported incident

86 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports1 fire reports6 injury reports

Engine And Engine Cooling complaints

24 reports
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145,000 miles · Feb 21, 2009
Air BagsEngine And Engine Cooling

BOUGHT MY CAR USED IN 2006,AIR BAG LIGHT HAS COME ON A FEW YEARS LATER,DEALER WON'T FIX IT BECAUSE I DON'T QUALIFY FOR RECALL,TELLS ME CAR CAME FROM CANADA. DEPENDING ON WHERE YOU CHECK MY VIN IS ALSO REGISTERED IN THE US. MY CAR IS NOW LEAKING COOLANT,ONE REPAIR SHOP IS SURE IT'S THE INTAKE GASKET,BUT I CAN'T GET THIS FIXED EIT…

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BOUGHT MY CAR USED IN 2006,AIR BAG LIGHT HAS COME ON A FEW YEARS LATER,DEALER WON'T FIX IT BECAUSE I DON'T QUALIFY FOR RECALL,TELLS ME CAR CAME FROM CANADA. DEPENDING ON WHERE YOU CHECK MY VIN IS ALSO REGISTERED IN THE US. MY CAR IS NOW LEAKING COOLANT,ONE REPAIR SHOP IS SURE IT'S THE INTAKE GASKET,BUT I CAN'T GET THIS FIXED EITHER BECAUSE IT'S NOT UNDER RECALL YET I DID MY OWN RESEARCH AND FOUND MILLIONS OF PEOPLE ARE GETTING THE SAME PROBLEMS. I SURE WISH I COULD QUALIFY FOR AT LEAST ONE OF THE PROBLEMS I'M HAVING. *TR

NHTSA ODI #10259555

104,000 miles · Nov 10, 2008
Engine And Engine Cooling

CATASTROPHIC ENGINE FAILURE AT ONLY 104,000 MILES WITHOUT ANY WARNING. PROBABLY DUE TO DEXCOOL BUT UNABLE TO PARTICIPATE IN CLASS ACTION SETTLEMENT BECAUSE FAILURE HAPPENED AFTER CLASS ACTION DEADLINE. THIS IS STILL HAPPENING WITH THESE GM VEHICLES BUT NO RECALL IS BEING ISSUED. IN OUR CASE, HAD CATASTROPHIC ENGINE FAILURE IN…

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CATASTROPHIC ENGINE FAILURE AT ONLY 104,000 MILES WITHOUT ANY WARNING. PROBABLY DUE TO DEXCOOL BUT UNABLE TO PARTICIPATE IN CLASS ACTION SETTLEMENT BECAUSE FAILURE HAPPENED AFTER CLASS ACTION DEADLINE. THIS IS STILL HAPPENING WITH THESE GM VEHICLES BUT NO RECALL IS BEING ISSUED. IN OUR CASE, HAD CATASTROPHIC ENGINE FAILURE IN THE MIDDLE OF THE HIGHWAY, STRANDING US IN A VERY DANGEROUS POSITION. *TR

NHTSA ODI #10248321

86,393 miles · May 11, 2008
Engine And Engine Cooling

I ALSO HAD THE PROBLEM WITH THE LOWER INTAKE VALVE GASKET BUT INSTEAD OF ONE TIME OF PAYING 5-700.00 TO HAVE IT FIXED I HAVE HAD TO HAVE IT DONE TWICE AND MY VAN ONLY HAS 84,000 MILES ON IT I KNOW THAT THERE ARE ALWAYS PROBLEMS BUT I THINK THAT IF THIS MANY PEOPLE HAVE HAD THE SAME PROBLEM THAT THEY SHOULD DO SOMETHING ABOUT IT.…

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I ALSO HAD THE PROBLEM WITH THE LOWER INTAKE VALVE GASKET BUT INSTEAD OF ONE TIME OF PAYING 5-700.00 TO HAVE IT FIXED I HAVE HAD TO HAVE IT DONE TWICE AND MY VAN ONLY HAS 84,000 MILES ON IT I KNOW THAT THERE ARE ALWAYS PROBLEMS BUT I THINK THAT IF THIS MANY PEOPLE HAVE HAD THE SAME PROBLEM THAT THEY SHOULD DO SOMETHING ABOUT IT. *TR

NHTSA ODI #10227394

55,000 miles · Jun 13, 2007
Engine And Engine Cooling

INTAKE MANIFOLD GASKET FAILED, RESULTING IN COOLANT LEAK. REPLACEMENT OF GASKET RESULTING IN COSTLY REPAIR AT ONLY 52000 MILES. *AK

NHTSA ODI #10193097

70,000 miles · Jun 8, 2007
Electrical SystemEngine And Engine CoolingEquipment

TL*THE CONTACT OWNS A 2002 PONTIAC MONTANA. THE CONTACT STATED THAT THE HEAD GASKET AND THE INTAKE GASKET HAD CORRODED FROM A COOLING LEAK. SHE ALSO EXPERIENCED OVERHEATING AND THE ONLY COOLANT THAT THE DEALER IS TELLING HER TO USE IS DEX COOL. THE CONTACT STATED THAT THIS TYPE OF COOLANT HAS BEEN KNOWN TO CAUSE FAILURES AND …

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TL*THE CONTACT OWNS A 2002 PONTIAC MONTANA. THE CONTACT STATED THAT THE HEAD GASKET AND THE INTAKE GASKET HAD CORRODED FROM A COOLING LEAK. SHE ALSO EXPERIENCED OVERHEATING AND THE ONLY COOLANT THAT THE DEALER IS TELLING HER TO USE IS DEX COOL. THE CONTACT STATED THAT THIS TYPE OF COOLANT HAS BEEN KNOWN TO CAUSE FAILURES AND THAT THERE SHOULD BE SOME OTHER TYPE OF COOLANT TO USE. SHE STATED THAT THE POWER DOOR ON THE PASSENGER SIDE HAS SIGNS OF CORROSION, THE FUEL GAUGE IS ERRATIC AND PREVENTS HER FROM KNOWING THE AMOUNT OF FUEL IN THE VEHICLE, THE DRIVER SIDE FRONT TIRE HUB IS LOOSE, THE OVERHEAD CONSOLE FOR THE TEMPERATURE AND COMPASS HAS FAILED, AND THE AIR CONDITIONING HAS A HOLE IN THE HOSE. ACCORDING TO THE MANUFACTURER, SINCE THE CONTACT CHANGED HER OWN OIL, THAT IS THE REASON SHE IS EXPERIENCING SO MANY FAILURES. THEREFORE, THE MANUFACTURER STATED THAT THEY ARE NOT LIABLE. THE VIN IS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 70,000.

NHTSA ODI #10192771

65,000 miles · Mar 14, 2007
Engine And Engine Cooling

TL*- THE CONTACT STATED SHE TOOK THE 2002 PONTIAC MONTANA TO A MECHANIC AND THEY NOTICED THAT THE INTAKE MANIFOLD GASKET WAS DAMAGED. THE MECHANIC INFORMED THE CONTACT THAT COOLANT WAS LEAKING ONTO THE EXTERIOR OF THE ENGINE AND THE OIL WAS LEAKING INTO THE COOLANT RESERVOIR. THE MECHANIC INFORMED THE CONTACT THIS WAS DUE TO A …

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TL*- THE CONTACT STATED SHE TOOK THE 2002 PONTIAC MONTANA TO A MECHANIC AND THEY NOTICED THAT THE INTAKE MANIFOLD GASKET WAS DAMAGED. THE MECHANIC INFORMED THE CONTACT THAT COOLANT WAS LEAKING ONTO THE EXTERIOR OF THE ENGINE AND THE OIL WAS LEAKING INTO THE COOLANT RESERVOIR. THE MECHANIC INFORMED THE CONTACT THIS WAS DUE TO A FLAW WITH THE INTAKE MANIFOLD GASKET. THE INTAKE MANIFOLD GASKET WAS REPLACED AND THE COOLANT SYSTEM WAS FLUSHED. THE CONTACT HAS NOT EXPERIENCED THE PROBLEM SINCE THE REPAIR. THE VEHICLE CURRENTLY HAD 65000 MILES. *AK

NHTSA ODI #10185034

65,000 miles · Jan 19, 2007
Engine And Engine Cooling

INTAKE VALVE FAILURE CAUSING COOLANT TO LEAK IN ENGINE COMPARTMENT. COULD HAVE LED TO A FIRE. MECHANICS SAY THIS IS A KNOWN PROBLEM AND THAT GM HAS REDESIGNED THE INTAKE VALVES THAT ARE REUSED IN THE REPAIR. SEVERAL OTHERS IN THIS AREA HAVE HAD THE SAME PROBLEMS WITH THIS ENGINE, WHICH WAS USED IN THE GRAND AM CARS AS WELL. …

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INTAKE VALVE FAILURE CAUSING COOLANT TO LEAK IN ENGINE COMPARTMENT. COULD HAVE LED TO A FIRE. MECHANICS SAY THIS IS A KNOWN PROBLEM AND THAT GM HAS REDESIGNED THE INTAKE VALVES THAT ARE REUSED IN THE REPAIR. SEVERAL OTHERS IN THIS AREA HAVE HAD THE SAME PROBLEMS WITH THIS ENGINE, WHICH WAS USED IN THE GRAND AM CARS AS WELL. SEARCHES ON THE WEB ALSO SHOW THAT MANY, MANY PEOPLE HAVE HAD THIS PROBLEM. *JB

NHTSA ODI #10179157

59,933 miles · Nov 9, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED WHILE THE VEHICLE WAS BEING SERVICED FOR OTHER ISSUES AT AN INDEPENDENT DEALER; COOLANT WAS OBSERVED TO BE LEAKING AT THE SEAL OF THE INTAKE MANIFOLD. THE MANUFACTURER WAS NOTIFIED.

NHTSA ODI #10173020

50,000 miles · Oct 4, 2006
Engine And Engine Cooling

ENGINE HEAD GASKET LEAKED. PONTIAC DEALER REPLACED THE HEAD GASKET. PONTIAC CUSTOMER SERVICE AGREED TO PAY HALF THE COST OF THE REPAIR. *JB

NHTSA ODI #10169961

38,000 miles · Jun 17, 2006
Engine And Engine Cooling

INTAKE MANIFOLD GASKETS FAILING AFTER THE WARRANTY PERIOD, PONTIAC MONTANA 2002, WITH A COST OF 700.00 PLUS. INFORMATION WAS SENT TO ALL G.M DEALERS OF THIS DEFECT,WITH NO RECALL TO REPAIR. CLASS ACTION LAWSUIT WAS STARTED IN CANADA FOR THIS DEFECT WITH MANY FAILURES OF THIS GASKET OR MANIFOLD ITSELF. WHAT CAN I DO? THIS HAS NOT…

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INTAKE MANIFOLD GASKETS FAILING AFTER THE WARRANTY PERIOD, PONTIAC MONTANA 2002, WITH A COST OF 700.00 PLUS. INFORMATION WAS SENT TO ALL G.M DEALERS OF THIS DEFECT,WITH NO RECALL TO REPAIR. CLASS ACTION LAWSUIT WAS STARTED IN CANADA FOR THIS DEFECT WITH MANY FAILURES OF THIS GASKET OR MANIFOLD ITSELF. WHAT CAN I DO? THIS HAS NOT FAILED YET BUT WILL, AS IT IS LEAKING NOW. WHAT RECOURSE DO I HAVE ? *JB

NHTSA ODI #10160093

Official recalls

3

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

04V597000 · Latches/locks/linkages:doors:latch

Dec 22, 2004

ON CERTAIN MINIVANS EQUIPPED WITH SECOND-ROW BUCKET SEATS OR CAPTAIN'S CHAIRS AND A POWER SLIDING DOOR ON THE PASSENGER SIDE OF THE VEHICLE, A PASSENGER USING THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR COULD BE INJURED.

Consequence & remedy

Consequence: IF A PASSENGER USES THE INTERIOR HANDLE TO OPEN THE POWER SLIDING DOOR AND HOLDS ONTO THE HANDLE WHILE IT IS BEING OPENED BY THE MOTOR, THE PASSENGER'S ARM MAY BE PUSHED INTO THE SEAT BACK OR ARMREST AND A WRIST OR LOWER ARM INJURY MAY RESULT.

Remedy: DEALERS WILL REPLACE THE POWER SLIDING DOOR INTERIOR HANDLE ON THE PASSENGER-SIDE. IF THE VEHICLE IS EQUIPPED WITH A POWER OR MANUAL SLIDING DOOR ON THE DRIVER-SIDE, THE INTERIOR HANDLE WILL ALSO BE REPLACED FOR APPEARANCE REASONS. NOTE: BEFORE THE VEHICLE IS SERVICED, GM ADVISES OWNERS TO NOT USE THE INTERIOR DOOR HANDLE TO OPEN THE DOOR. THE DRIVER CAN OPEN AND CLOSE THE DOOR FROM SWITCHES AT THE DRIVER'S POSITION OR BY USING THE REMOTE KEY FOB. THE DRIVER SHOULD TELL PASSENGERS TO USE THE SWITCH LOCATED IN FRONT OF THE DOOR TO OPEN OR CLOSE IT. THE DRIVER SHOULD USE THE OVERRIDE SWITCH TO PREVENT OPERATION OF THE POWER DOOR BY CHILDREN OR BY OTHERS WHO ARE NOT FAMILIAR WITH ITS USE. THE OWNER NOTIFICATION LETTER MAILING WILL BE CONDUCTED IN PHASES WITH THE FIRST PHASE BEGINNING ON MAY 31, 2005. THE SECOND PHASE MAILING BEGAN ON JULY 18, 2005. THE RECALL BEGAN ON MAY 31, 2005. PHASE 2 BEGAN ON JULY 18, 2005. PHASE 3 (FINAL PHASE) BEGAN ON AUGUST 24, 2005, TO ALL REMAINING CUSTOMERS. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; PONTIAC AT 1-800-620-7668; OR OLDSMOBILE AT 1-800-630-6537.

02V222000 · Air Bags:frontal

Aug 9, 2002

CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.

Consequence & remedy

Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.

Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04064 · POWER-SLIDING Door

Opened Sep 17, 2004 · Closed Dec 22, 2004

Status: closed (inferred from source dates) · Structure:body:door

SUBJECT VEHICLES ARE AVAILABLE WITH AN OPTIONAL POWER SLIDING DOOR.THE INTERIOR HANDLE IS ORIENTED IN THE VERTICAL POSITION IN THE DOOR PANEL AND LINES UP AT THE ELBOW LEVEL WHEN THE OCCUPANT IS SEATED IN THE 2ND-ROW OUTBOARD POSITION.IF THE OCCUPANT HOLDS THE INTERIOR HANDLE IN THE THUMB UP POSITION DURING POWER-ASSISTED OPENING, THE ARM/WRIST CAN BE PUSH BACK WITH FORCE AGAINST THE 2ND-ROW BUCKET SEAT OR CAPTAIN'S CHAIR SEAT BACK CREATING A RISK OF INJURY (OTHER SEATING CONFIGURATIONS HAVE AMPLE SEAT TO DOOR CLEARANCE TO AVOID ENTRAPMENT OF THE LOWER ARM).AMONG THE 103 TOTAL REPORTS, THERE WERE 102 ALLEGED INJURIES INCLUDING ARM/WRIST, THUMB AND SHOULDER INJURIES.A COUNT OF INJURIES REVEALS THAT 76 INJURIES WERE A FRACTURED OR A BROKEN ARM/WRIST REQUIRING AN IMMOBILIZING CAST FOR FOUR-TO-SIX WEEKS.ALL INJURIES INVOLVE THE RIGHT SIDE POWER SLIDING DOOR.THE LEFT SIDE POWER SLIDING DOOR IS ON FAR FEWER VEHICLES, BUT MORE IMPORTANTLY, IT PRODUCES LESS FORCE.GM NOTIFIED THE AGENCY BY LETTER DATED DECEMBER 21, 2004, THAT IT WILL RECALL MODEL YEAR 1997 THOUGH EARLY 2005 GM U-VAN VEHICLES EQUIPPED WITH A RIGHT SIDE POWER SLIDING DOOR AND WITH 2ND-ROW BUCKET SEATS OR CAPTAIN CHAIRS (NHTSA RECALL #04V597).AS PART OF THE RECALL REMEDY, GM WILL REPLACE THE DOOR HANDLE WITH A FLUSH MOUNTED HANDLE THAT WILL PREVENT AN OCCUPANT FROM GRASPING THE HANDLE WITH THE PALM BETWEEN THE HANDLE AND DOOR PANEL (THUMB UP ORIENTATION) AND THUS ELIMINATE THE POTENTIAL FOR ARM/WRIST ENTRAPMENT.THIS INVESTIGATION IS CLOSED.