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2002 Pontiac Grand Prix

Owner reports · Recalls · Investigations

More warning signs than most Grand Prix years

Owner complaints for the 2002 Pontiac Grand Prix are substantially higher than the model-year median of 88.

About this comparison →

When problems were reported

Mileage at the reported incident

242 reports with mileage · 88 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports96 fire reports12 injury reports

Exterior Lighting complaints

24 reports
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96,000 miles · Sep 19, 2007
Exterior Lighting

BRAKE LIGHTS AND THE TAIL LIGHTS DON'T WORK AND CAN'T USE MY HAZARDS. I FOUND RECALLS FOR THIS SITUATION ON OTHER GM VEHICLES BUT FOR SOME REASON NOT THE 2002 GRAND PRIX. I HAVE COME ACROSS SEVERAL OTHER PEOPLE WITH THE SAME PROBLEM AND I'M SHOCKED THAT THIS WAS DEEMED NOT AN ISSUE. THIS IS WIDE SPREAD AND THE MULTI-FUNCTION …

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BRAKE LIGHTS AND THE TAIL LIGHTS DON'T WORK AND CAN'T USE MY HAZARDS. I FOUND RECALLS FOR THIS SITUATION ON OTHER GM VEHICLES BUT FOR SOME REASON NOT THE 2002 GRAND PRIX. I HAVE COME ACROSS SEVERAL OTHER PEOPLE WITH THE SAME PROBLEM AND I'M SHOCKED THAT THIS WAS DEEMED NOT AN ISSUE. THIS IS WIDE SPREAD AND THE MULTI-FUNCTION SWITCH IS NOT CHEAP. PLEASE RESEARCH THIS ISSUE AGAIN. *JB

NHTSA ODI #10203498

73,000 miles · Aug 30, 2007
Exterior Lighting

DRIVER'S SIDE REAR LIGHT ASSEMBLY FILLING WITH WATER. AFTER SEARCHING ONLINE, THIS APPEARS TO BE A VERY COMMON ISSUE. COULD RESULT IN FAILURE OF REAR LIGHTS AND POSSIBLE ACCIDENT.

NHTSA ODI #10201228

73,000 miles · Aug 30, 2007
Exterior Lighting

BRAKE LIGHTS NOT WORKING AND WAS ALMOST REAR ENDED. HAZARD SWITCH IS STUCK. AFTER CHECKING ONLINE THIS APPEARS TO BE A VERY COMMON PROBLEM RELATED TO THE MULTI-FUNCTION SWITCH. IT APPEARS THAT GM IS WAITING FOR A FEW FATALITIES TO OCCUR BEFORE TAKING ANY ACTION!!

NHTSA ODI #10201227

Mileage unknown · Jun 12, 2007
Exterior Lighting

SEPARATION OF OUTER PLASTIC LENSE FROM MOUNTED FIXTURE RESULTING IN RAIN SETTLING IN THE INTERIOR OF TAIL LIGHT: MAY RESULT IN FAILURE OF BULBS

NHTSA ODI #10193041

78,500 miles · Mar 14, 2007
Exterior Lighting

BRAKE LIGHTS FAIL TO WORK WHEN THEY ARE APPLIED. THE HAZARD SWITCH WAS DEFECTIVE AND THE PART COST $602.53 FROM THE DEALERSHIP. *JB

NHTSA ODI #10185028

67,400 miles · Mar 6, 2007
Exterior Lighting

MY WIFE AND I OWN A 2002 PONTIAC GRAND PRIX GTP. ON THE EVENING OF 23 FEBRUARY 2007, MY WIFE WAS FOLLOWED INTO OUR DRIVEWAY BY A CHARLES COUNTY SHERIFF (MD). THE SHERIFF INFORMED MY WIFE THAT HE HAD FOLLOWED HER HOME TO LET HER KNOW THAT SHE HAD NO BRAKE LIGHTS. I CHECKED THE BULBS AND FUSES THE NEXT MORNING. THEY WERE ALL FIN…

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MY WIFE AND I OWN A 2002 PONTIAC GRAND PRIX GTP. ON THE EVENING OF 23 FEBRUARY 2007, MY WIFE WAS FOLLOWED INTO OUR DRIVEWAY BY A CHARLES COUNTY SHERIFF (MD). THE SHERIFF INFORMED MY WIFE THAT HE HAD FOLLOWED HER HOME TO LET HER KNOW THAT SHE HAD NO BRAKE LIGHTS. I CHECKED THE BULBS AND FUSES THE NEXT MORNING. THEY WERE ALL FINE. I DID SOME RESEARCH ONLINE AND FOUND THAT NUMEROUS OTHER PONTIAC GRAND PRIX AND GRAND AM OWNERS HAVE HAD THE SAME PROBLEM. EVERYONE SEEMED TO HAVE THE SAME PROBLEM WITH THEIR HAZARD BLINKER SWITCH NOT WORKING BECAUSE IT BECAME STUCK (WHICH HAD ALSO OCCURRED TO ME ABOUT A WEEK PRIOR TO 23 FEB 2007). THEY ALL REPORTED THAT THE PROBLEM WAS A FAULTY MULTI-FUNCTION SWITCH. I CALLED THE DEALERSHIP (WINEGARDNER PONTIAC/GM) AND EXPLAINED TO THE SERVICE DEPT WHAT WAS HAPPENING. THEY TOLD ME IT WAS THE MULTI-FUNCTION SWITCH AND THAT IT WOULD COST ABOUT $450 FOR THE PART AND $200 FOR THE LABOR. THEY TOLD ME THAT IT'S A COMMON PROBLEM. MY CAR ONLY HAS 67,000 MILES ON IT (JUST OUT OF WARRANTY) AND THAT IT WOULDN'T BE COVERED. I TOOK MY CAR TO AN AUTO SHOP ABOUT A WEEK LATER AND HAD IT REPLACED AT A CHEAPER COST. THIS IS A SERIOUS PROBLEM. MY WIFE DRIVES THROUGH DC AND BRAKE LIGHTS ARE AN ABSOLUTE NECESSITY FOR THE SAFETY OF EVERYONE IN THE CAR. THE DRIVER IS ABSOLUTELY OBLIVIOUS TO THE FACT IF THE BRAKE LIGHTS GO OUT BECAUSE OF A BROKEN HAZARD SWITCH. DURING MY RESEARCH IT SEEMS AS IF THE HAZARD GETS STUCK DUE TO AN EXCESSIVE AMOUNT OF GREASE AND IT CAN NOT BE PRIED LOOSE. I BELIEVE A RECALL NEEDS TO BE ISSUED BECAUSE OF THE SAFETY ISSUES THAT ARE INVOLVED WITH SUCH A PART GOING BAD. I COULD UNDERSTAND IT BEING ONLY THE CONCERN OF THE OWNER IF IT WAS SOMETHING ELSE, BUT SINCE IT'S A SAFETY ISSUE AND LIVES ARE AT STAKE SOMETHING SHOULD BE DONE. I DID CONTACT GM/PONTIAC CUSTOMER SERVICE . THEY GAVE ME A CASE NUMBER , BUT THEY SEEMED TO ACT AS IF NOTHING WOULD BE DONE. *JB

NHTSA ODI #10184368

87,000 miles · Jan 19, 2007
Exterior Lighting

NO BRAKE LIGHTS. BROUGHT INTO DEALERSHIP AND WAS TOLD THAT THE PROBLEM IS THE MULTIFUNCTION SWITCH. THIS IS A BIG PROBLEM THAT GM SHOULD BE TAKING CARE OF, HAVING NO BRAKE LIGHTS COULD EASILY CAUSE A REAR END COLLISION! THE DEALERSHIP SAID THAT I WOULD HAVE TO PAY FOR THIS REPAIR, I BELEIVE THAT IT SHOULD BE GM'S RESPONSIBILI…

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NO BRAKE LIGHTS. BROUGHT INTO DEALERSHIP AND WAS TOLD THAT THE PROBLEM IS THE MULTIFUNCTION SWITCH. THIS IS A BIG PROBLEM THAT GM SHOULD BE TAKING CARE OF, HAVING NO BRAKE LIGHTS COULD EASILY CAUSE A REAR END COLLISION! THE DEALERSHIP SAID THAT I WOULD HAVE TO PAY FOR THIS REPAIR, I BELEIVE THAT IT SHOULD BE GM'S RESPONSIBILITY. 2002 PONTIAC GRAND PRIX.

NHTSA ODI #10179125

Mileage unknown · Oct 16, 2006
Electrical SystemExterior Lighting

2002 PONTIAC GRAND PRIX GT. AFTER ENGAGING HAZARD WARNING SWITCH TO ON, THEN TO OFF, BRAKE LIGHTS FAIL TO WORK. HAVE TO WIGGLE HAZARD SWITCH TO GET BRAKES WORKING AGAIN. ALL BRAKE LIGHTS GO OUT AFTER HAZARD SWITCH IS TURNED OFF. FAULTY TURN SIGNAL-HAZARD SWITCH MODULE. UNCERTAIN IF BRAKE LIGHTS ARE WORKING UNLESS CONSTANT CHE…

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2002 PONTIAC GRAND PRIX GT. AFTER ENGAGING HAZARD WARNING SWITCH TO ON, THEN TO OFF, BRAKE LIGHTS FAIL TO WORK. HAVE TO WIGGLE HAZARD SWITCH TO GET BRAKES WORKING AGAIN. ALL BRAKE LIGHTS GO OUT AFTER HAZARD SWITCH IS TURNED OFF. FAULTY TURN SIGNAL-HAZARD SWITCH MODULE. UNCERTAIN IF BRAKE LIGHTS ARE WORKING UNLESS CONSTANT CHECKING. HAVE TO CONTINUE TO WIGGLE HAZARD SWITCH BUTTON TO GET THEM TO FUNCTION AGAIN. VERY DANGEROUS. *NM

NHTSA ODI #10170902

81,000 miles · Aug 8, 2006
Exterior Lighting

2002 GRAND PRIX. ALL 3 REAR BRAKE LIGHTS OUT AT ONCE/HAZARD LIGHT BUTTON JAMMED. ALMOST GOT REAR-ENDED A FEW TIMES. GOING TO REPAIR IN NEAR FUTURE. CHECK NUMEROUS WEBSITES NOTING HUNDREDS OF COMPLAINTS REGARDING THE SAME PROBLEM. NEEDS NEW MULTI-FUNCTION SWITCH. *NM

NHTSA ODI #10164973

45,000 miles · Jul 20, 2006
Exterior Lighting

PEOPLE KEPT TAIL GAITING ME AND I FINALLY REALIZED THAT MY BRAKE LIGHTS DO NOT WORK - THE SOURCE OF THE MALFUNCTION IS THE STEERING COLUMN HAZARD SWITCH HAS FUSED AND DOES NOT WORK. *NM

NHTSA ODI #10162990

Official recalls

3

15V701000 · Engine And Engine Cooling:engine; Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Oct 26, 2015

General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Consequence & remedy

Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.

Additional source detail variants (2)

Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.

Engine And Engine Cooling:engine

General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.

09V116000 · Engine And Engine Cooling

Apr 8, 2009

GENERAL MOTORS IS RECALLING 1,497,516 MY 1997-2003 BUICK REGAL, MY 1998-2003 CHEVROLET LUMINA, MONTE CARLO AND IMPALA, MY 1998-1999 OLDSMOBILE INTRIGUE, MY 1997-2003 PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH A 3.8L V6 NATURALLY ASPIRATED ENGINE. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH DROPS OF ENGINE OIL MAY BE DEPOSITED ON THE EXHAUST MANIFOLD THROUGH HARD BRAKING.

Consequence & remedy

Consequence: IF THE MANIFOLD IS HOT ENOUGH AND THE OIL RUNS BELOW THE HEAT SHIELD, IT MAY IGNITE INTO A SMALL FLAME AND MAY SPREAD TO THE PLASTIC SPARK PLUG WIRE CHANNEL AND BEYOND INCREASING THE RISK OF AN ENGINE COMPARTMENT FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE’S FRONT VALVE COVER AND FRONT-VALVE-COVER GASKET WITH NEW PARTS OF AN IMPROVED DESIGN AND REMOVE THE ENGINE’S PLASTIC COVER AND PLASTIC OIL-FILL-TUBE EXTENSION, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, AND PONTIAC AT 1-800-620-7668 OR HTTP://WWW.PONTIAC.COM OR HTTP:WWW.GMOWNERCENTER.COM.

08V118000 · Engine And Engine Cooling

Mar 12, 2008

GM IS RECALLING 207,542 MY 1997-2003 BUICK REGAL AND PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH A 3.8L SUPERCHARGED V-6 ENGINE. THESE VEHICLES HAVE HIGHER FRONT ROCKER COVER GASKET TEMPERATURES, CREATING THE POTENTIAL FOR EARLIER DEGRADATION OF THE FRONT ROCKER COVER GASKET AND EVENTUAL OIL SEEPAGE.

Consequence & remedy

Consequence: CERTAIN UNDERHOOD FIRES MAY BE CAUSED BY DROPS OF ENGINE OIL, FROM SEEPAGE OR SPILLAGE, BEING DEPOSITED ON THE EXHAUST MANIFOLD THROUGH HARD BRAKING. IF THE MANIFOLD IS HOT ENOUGH AND THE OIL RUNS BELOW THE HEAT SHIELD, IT MAY IGNITE INTO A SMALL FLAME AND, IN SOME INSTANCES, THE FIRE MAY SPREAD TO THE PLASTIC SPARK PLUG WIRE CHANNEL AND BEYOND.

Remedy: DEALERS WILL REPLACE THE ENGINE’S FRONT VALVE COVER AND FRONT-VALVE-COVER GASKET WITH NEW PARTS OF AN IMPROVED DESIGN AND REMOVE THE ENGINE’S PLASTIC COVER AND PLASTIC OIL-FILL-TUBE EXTENSION, ALONG WITH THE 1-3-5 SPARK PLUG WIRE RETAINERS, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. , FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. UNTIL THE REMEDY IS COMPLETED, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS (1) THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CAR PORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE. THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL. OWNERS MAY CONTACT BUICK AT 1-866-608-8080 OR PONTIAC AT 1-800-620-7668, OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA07008 · Engine Compartment Fire

Opened Jun 12, 2007 · Closed May 1, 2008

Status: closed (inferred from source dates) · Engine And Engine Cooling

BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

Additional source detail variants (2)

Engine And Engine Cooling

BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

Engine And Engine Cooling

BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

PE07006 · Engine Compartment Fire

Opened Jan 29, 2007 · Closed Jun 12, 2007

Status: closed (inferred from source dates) · Engine And Engine Cooling

ON JANUARY 29, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED NON-CRASH FIRES ORIGINATING IN THE ENGINE COMPARTMENT IN CERTAIN MODEL YEAR (MY) 1999-2002 PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE ?L67? SUPERCHARGED VERSION OF THE GENERAL MOTORS (GM) 3800 SERIES II V6 ENGINE.TO DATE, ODI IS AWARE OF 121 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES THAT ALLEGE NON-CRASH RELATED FIRES ORIGINATING IN THE ENGINE COMPARTMENT WHILE DRIVING OR AFTER THE VEHICLE IS PARKED AND THE IGNITION SWITCHED OFF. WHILE NO SUBJECT COMPONENT HAS YET BEEN IDENTIFIED, ODI ANALYSIS OF AVAILABLE INFORMATION INDICATES THAT THE ALLEGED FIRE INCIDENT RATE AMONG THE SUBJECT VEHICLES IS SIGNIFICANTLY HIGHER THAN GM PEER VEHICLES THAT USE THE NON-SUPERCHARGED ?L36? VERSION OF THE GM 3800 SERIES II V6 ENGINE.IN SOME CASES, THE FIRE INCIDENT RATE IS TWICE AS HIGH IN THE SUBJECT VEHICLES AND UP TO AS MUCH AS AN ORDER OF MAGNITUDE GREATER THAN IN NON-SUPERCHARGED PEER VEHICLES.FOR INSTANCE, THE SUBJECT FIRE INCIDENT RATE FOR THE SUPERCHARGED MY 2000 PONTIAC GRAND PRIX GTP IS APPROXIMATELY 236 PER 100,000 VEHICLES PRODUCED (58 FIRES / 24,509 SUBJECT VEHICLES OR 0.236%) WHILE THE FIRE INCIDENT RATE FOR MY 2000 PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH THE NATURALLY ASPIRATED ?L36? ENGINE IS APPROXIMATELY 18 PER 100,000 VEHICLES PRODUCED (17 FIRES / 90,338 VEHICLES OR 0.018%). THE MANUFACTURER?S INVESTIGATION INTO ALLEGED ENGINE COMPARTMENT FIRES ON THE SUBJECT VEHICLES IS ONGOING.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-008) TO FURTHER STUDY THE FREQUENCY AND SCOPE OF THE ALLEGED DEFECT. BASED ON THE INFORMATION REVIEWED IN PE07-006, THE RANGE OF SUBJECT VEHICLES UNDER INVESTIGATION WILL BE EXPANDED TO INCLUDE ALL MY 1999-2002 BUICK PARK AVENUE, REGAL, AND RIVIERA, OLDSMOBILE LSS, AND PONTIAC BONNEVILLE AND GRAND PRIX VEHICLES THAT USE THE SAME OR SUBSTANTIALLY SIMILAR TRANSVERSE MOUNTED ?L67? ENGINE.

PE07001 · Loss Of Brake Lamp Illumination

Opened Jan 17, 2007 · Closed Apr 30, 2007

Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:brake Lights

THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Electrical System

THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:brake Lights

THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA02030 · Engine Compartment Fires

Opened Oct 22, 2002 · Closed Mar 9, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (3)

Fuel System, Gasoline:delivery

EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Fuel System, Gasoline

EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.