IllustrationHOT SMELL COMING THROUGH VENTS . I LOVE MY CAR BUT SINCE HEARING ABOUT FIRES I NO LONGER WILL DRIVE IT. I HAVE NOTICED THE HOT SMELL FOR ABOUT A YEAR ON AND OFF. *TR
2002 Pontiac Grand Prix
Owner reports · Recalls · Investigations
More warning signs than most Grand Prix years
Owner complaints for the 2002 Pontiac Grand Prix are substantially higher than the model-year median of 88.
About this comparison →How this year compares
Owner complaints by model year
Compare all Grand Prix years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
120–25K
2925–50K
4050–75K
5375–100K
59100–150K
49150K+
242 reports with mileage · 88 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 62 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
19 crash reports96 fire reports12 injury reports
Engine And Engine Cooling complaints
62 reportsAFTER FILLING MY GAS TANK AND PAYING FOR GAS, I CAME OUT TO MY VEHICLE AND AFTER STARTING IT SMOKE STARTED COMING FROM THE HOOD! I LIFT THE HOOD TO INVESTIGATE AND THE ENGINE WAS ON FIRE. (THERE IS A REPORT ON FILE WITH THE FAIRFIEL TOWNSHIP POLICE AND FIRE DEPTS.) WALKER PONTIAC IN DAYTON OHIO REPLACED THE ENGINE, I HAVE SINCE …
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AFTER FILLING MY GAS TANK AND PAYING FOR GAS, I CAME OUT TO MY VEHICLE AND AFTER STARTING IT SMOKE STARTED COMING FROM THE HOOD! I LIFT THE HOOD TO INVESTIGATE AND THE ENGINE WAS ON FIRE. (THERE IS A REPORT ON FILE WITH THE FAIRFIEL TOWNSHIP POLICE AND FIRE DEPTS.) WALKER PONTIAC IN DAYTON OHIO REPLACED THE ENGINE, I HAVE SINCE RECEIVED A LETTER NOTING THE PROBLEM WITH THE ENGINE BUT THERE HAS BEEN NO RECALL TO DATE. I HAVE BEEN WARNED NOT TO PARK IN THE GARAGE AS THIS CONTINUES TO BE A PROBLEM AND THERE HAS BEEN AN INCIDENT OF HOME FIRE WITH INJURIES, DUE TO THE VEHICLE CATCHING FIRE IN THE GARAGE!!! *TR
BURNING SMELL WHILE DRIVING SOMETIMES BUT ALWAYS WHEN STOPPING THE VEHICLE AND PARK IN THE FRONT PART (ENGINE). ALSO SMOKE. *TR
TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. THE CONTACT DETECTED SMOKE AFTER THE VEHICLE HAD BEEN PARKED IN THE GARAGE FOR APPROXIMATELY TWENTY MINUTES. THE FRONT END OF THE VEHICLE CAUGHT FIRE. THE VEHICLE AND ANOTHER VEHICLE WERE DESTROYED. THE KITCHEN WAS ALSO DESTROYED AND SMOKE FILLED THE HOUSE. A FIRE REPORT WAS FI…
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TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. THE CONTACT DETECTED SMOKE AFTER THE VEHICLE HAD BEEN PARKED IN THE GARAGE FOR APPROXIMATELY TWENTY MINUTES. THE FRONT END OF THE VEHICLE CAUGHT FIRE. THE VEHICLE AND ANOTHER VEHICLE WERE DESTROYED. THE KITCHEN WAS ALSO DESTROYED AND SMOKE FILLED THE HOUSE. A FIRE REPORT WAS FILED. NHTSA CLOSED INVESTIGATION NUMBER PE07006 (ENGINE AND ENGINE COOLING) WAS REFERENCED. THE CURRENT AND FAILURE MILEAGES WERE 75,000. UPDATED 03/26/08. *LJ
CAR'S ENGINE CAUGHT FIRE WHILE CAR WAS TURNED OFF AND PARKED. THE CAR WAS DEEMED A TOTAL LOSS. *TR
TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. WHILE THE VEHICLE WAS PARKED, THE ENGINE CAUGHT FIRE. THE VEHICLE HAD JUST BEEN DRIVEN A SHORT AMOUNT OF TIME BEFORE THE FIRE OCCURRED. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND FILED A REPORT. THE CONTACT DISCOVERED THAT EA07008 WAS THE EXACT FAILURE THAT OCCURRED TO HIS VE…
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TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. WHILE THE VEHICLE WAS PARKED, THE ENGINE CAUGHT FIRE. THE VEHICLE HAD JUST BEEN DRIVEN A SHORT AMOUNT OF TIME BEFORE THE FIRE OCCURRED. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND FILED A REPORT. THE CONTACT DISCOVERED THAT EA07008 WAS THE EXACT FAILURE THAT OCCURRED TO HIS VEHICLE. THE MANUFACTURER AND DEALER HAVE NOT BEEN NOTIFIED. THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 98,000.
MY 2002 PONTIAC GRAND PRIX 40TH EDITION ENGINE COMPARTMENT STARTED ON FIRE ON 10/12/07 APPROXIMATELY 10 MINUTES AFTER PARKING IT IN MY DRIVEWAY. THE INSURANCE ADJUSTER SAID THE CAR WAS TOTALED. *TR
2002 GRAND PRIX GT LEAKS COOLANT AT UPPER INTAKE MANIFOLD. VEHICLE ONLY HAS 31,000 MILES. UPPER INTAKE MANIFOLD GASKET FAILED THUS ALLOWING COOLANT TO LEAK INSIDE AND ON TOP OF THE ENGINE. THE UPPER INTAKE MANIFOLD GASKET HAD TO BE REPLACED AND THE ENGINE COOLING SYSTEM FLUSHED FOR ANY CONTAMINANTS. GM TECHNICIAN INDICATED THAT …
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2002 GRAND PRIX GT LEAKS COOLANT AT UPPER INTAKE MANIFOLD. VEHICLE ONLY HAS 31,000 MILES. UPPER INTAKE MANIFOLD GASKET FAILED THUS ALLOWING COOLANT TO LEAK INSIDE AND ON TOP OF THE ENGINE. THE UPPER INTAKE MANIFOLD GASKET HAD TO BE REPLACED AND THE ENGINE COOLING SYSTEM FLUSHED FOR ANY CONTAMINANTS. GM TECHNICIAN INDICATED THAT THE GASKET WAS REPLACED WITH A NEWLY DESIGNED GASKET. THIS IS A KNOWN PROBLEM BY GENERAL MOTORS (NHTSA 10006144) AND THEIR SOLUTION IN 2003 WAS TO ADD COOLANT PELLETS AND TO CHANGE THE NUTS ON THROTTLE BODY. IN MY OPINION, IF THERE WAS DAMAGE TO THE GASKET BEFORE THE RECALL, THE COOLANTS PELLETS WOULD HAVE ONLY PROLONGED THE TIME IT TOOK FOR THE GASKET TO TOTALLY FAIL. THUS FORCING THE CUSTOMER TO PAY TO FIX A KNOWN DEFECT SINCE THE CAR IS WAS NO LONGER UNDER THE MANUFACTURER'S WARRANTY. *JB
TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. HE STATED THAT THE VEHICLE BEGAN DIESELING WHEN HE ATTEMPTED TO START IT. INITIALLY AFTER DIESELING, THE ENGINE WOULD START HOWEVER; HE WAS CURRENTLY UNABLE TO START THE VEHICLE. THERE IS A SAFETY RECALL FOR THE FUEL SYSTEM STORAGE TANK ASSEMBLY (NHTSA CAMPAIGN #07E021000). THE …
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TL*THE CONTACT OWNS A 2002 PONTIAC GRAND PRIX. HE STATED THAT THE VEHICLE BEGAN DIESELING WHEN HE ATTEMPTED TO START IT. INITIALLY AFTER DIESELING, THE ENGINE WOULD START HOWEVER; HE WAS CURRENTLY UNABLE TO START THE VEHICLE. THERE IS A SAFETY RECALL FOR THE FUEL SYSTEM STORAGE TANK ASSEMBLY (NHTSA CAMPAIGN #07E021000). THE CURRENT AND FAILURE MILEAGES WAS 29,000. THE PURCHASE DATE WAS UNKNOWN. UPDATED 02-01-08 *BF THE CONSUMER STATED THE VEHICLE HAS NOT BEEN REPAIRED AS OF YET. UPDATED 02/01/08 *TR
MAJOR WINDOW FAILURE, ONLY ONE WINDOW WORKS, AND TOO EXPENSIVE TO FIX. MY CAR HAS 70,000 MILES AND I HAVE HAD FUEL PUMP FAILURE, TOTAL RADIATOR FAILURE, AND TWO HEAT EXCHANGER FAILURES RESULTED IN RADIATOR FLUID ALL OVER PASSENGER SIDE FLOOR DUE TOO CHEAP CRIMPS ON HEAT EXCHANGER WHICH REQUIRES A HUGH DASH DISMANTLE TO FIX, W…
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MAJOR WINDOW FAILURE, ONLY ONE WINDOW WORKS, AND TOO EXPENSIVE TO FIX. MY CAR HAS 70,000 MILES AND I HAVE HAD FUEL PUMP FAILURE, TOTAL RADIATOR FAILURE, AND TWO HEAT EXCHANGER FAILURES RESULTED IN RADIATOR FLUID ALL OVER PASSENGER SIDE FLOOR DUE TOO CHEAP CRIMPS ON HEAT EXCHANGER WHICH REQUIRES A HUGH DASH DISMANTLE TO FIX, WINDOW FAILURE, DASH HEAT AND A/C CONTROL FAILURE. THE CAR GETS DRIVEN 11 MILES A DAY TO WORK AND BACK AND WE HAVE PUT $1000'S INTO THIS PIECE OF CRAP. DEALER AND MANUFACTURER COULD CARE LESS AND WANT THIS WEBSITE REMOVED. NO ONE IS WILLING TO DO A THING. WILL BE SWITCHING BRANDS ASAP TO DODGE OR CHRYSLER. *JB
Official recalls
315V701000 · Engine And Engine Cooling:engine; Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe
Oct 26, 2015
General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.
Consequence & remedy
Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engines front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.
Additional source detail variants (2)
Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe
General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.
Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engines front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.
Engine And Engine Cooling:engine
General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.
Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engines front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.
09V116000 · Engine And Engine Cooling
Apr 8, 2009
GENERAL MOTORS IS RECALLING 1,497,516 MY 1997-2003 BUICK REGAL, MY 1998-2003 CHEVROLET LUMINA, MONTE CARLO AND IMPALA, MY 1998-1999 OLDSMOBILE INTRIGUE, MY 1997-2003 PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH A 3.8L V6 NATURALLY ASPIRATED ENGINE. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH DROPS OF ENGINE OIL MAY BE DEPOSITED ON THE EXHAUST MANIFOLD THROUGH HARD BRAKING.
Consequence & remedy
Consequence: IF THE MANIFOLD IS HOT ENOUGH AND THE OIL RUNS BELOW THE HEAT SHIELD, IT MAY IGNITE INTO A SMALL FLAME AND MAY SPREAD TO THE PLASTIC SPARK PLUG WIRE CHANNEL AND BEYOND INCREASING THE RISK OF AN ENGINE COMPARTMENT FIRE.
Remedy: DEALERS WILL REPLACE THE ENGINES FRONT VALVE COVER AND FRONT-VALVE-COVER GASKET WITH NEW PARTS OF AN IMPROVED DESIGN AND REMOVE THE ENGINES PLASTIC COVER AND PLASTIC OIL-FILL-TUBE EXTENSION, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, AND PONTIAC AT 1-800-620-7668 OR HTTP://WWW.PONTIAC.COM OR HTTP:WWW.GMOWNERCENTER.COM.
08V118000 · Engine And Engine Cooling
Mar 12, 2008
GM IS RECALLING 207,542 MY 1997-2003 BUICK REGAL AND PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH A 3.8L SUPERCHARGED V-6 ENGINE. THESE VEHICLES HAVE HIGHER FRONT ROCKER COVER GASKET TEMPERATURES, CREATING THE POTENTIAL FOR EARLIER DEGRADATION OF THE FRONT ROCKER COVER GASKET AND EVENTUAL OIL SEEPAGE.
Consequence & remedy
Consequence: CERTAIN UNDERHOOD FIRES MAY BE CAUSED BY DROPS OF ENGINE OIL, FROM SEEPAGE OR SPILLAGE, BEING DEPOSITED ON THE EXHAUST MANIFOLD THROUGH HARD BRAKING. IF THE MANIFOLD IS HOT ENOUGH AND THE OIL RUNS BELOW THE HEAT SHIELD, IT MAY IGNITE INTO A SMALL FLAME AND, IN SOME INSTANCES, THE FIRE MAY SPREAD TO THE PLASTIC SPARK PLUG WIRE CHANNEL AND BEYOND.
Remedy: DEALERS WILL REPLACE THE ENGINES FRONT VALVE COVER AND FRONT-VALVE-COVER GASKET WITH NEW PARTS OF AN IMPROVED DESIGN AND REMOVE THE ENGINES PLASTIC COVER AND PLASTIC OIL-FILL-TUBE EXTENSION, ALONG WITH THE 1-3-5 SPARK PLUG WIRE RETAINERS, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. , FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2016. UNTIL THE REMEDY IS COMPLETED, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS (1) THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CAR PORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE. THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL. OWNERS MAY CONTACT BUICK AT 1-866-608-8080 OR PONTIAC AT 1-800-620-7668, OR THROUGH THEIR WEBSITE AT <A HREF=HTTP://WWW.GMOWNERCENTER.COM>HTTP://WWW.GMOWNERCENTER.COM</A> .
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA07008 · Engine Compartment Fire
Opened Jun 12, 2007 · Closed May 1, 2008
Status: closed (inferred from source dates) · Engine And Engine Cooling
BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Additional source detail variants (2)
Engine And Engine Cooling
BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
Engine And Engine Cooling
BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
PE07006 · Engine Compartment Fire
Opened Jan 29, 2007 · Closed Jun 12, 2007
Status: closed (inferred from source dates) · Engine And Engine Cooling
ON JANUARY 29, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED NON-CRASH FIRES ORIGINATING IN THE ENGINE COMPARTMENT IN CERTAIN MODEL YEAR (MY) 1999-2002 PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE ?L67? SUPERCHARGED VERSION OF THE GENERAL MOTORS (GM) 3800 SERIES II V6 ENGINE.TO DATE, ODI IS AWARE OF 121 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES THAT ALLEGE NON-CRASH RELATED FIRES ORIGINATING IN THE ENGINE COMPARTMENT WHILE DRIVING OR AFTER THE VEHICLE IS PARKED AND THE IGNITION SWITCHED OFF. WHILE NO SUBJECT COMPONENT HAS YET BEEN IDENTIFIED, ODI ANALYSIS OF AVAILABLE INFORMATION INDICATES THAT THE ALLEGED FIRE INCIDENT RATE AMONG THE SUBJECT VEHICLES IS SIGNIFICANTLY HIGHER THAN GM PEER VEHICLES THAT USE THE NON-SUPERCHARGED ?L36? VERSION OF THE GM 3800 SERIES II V6 ENGINE.IN SOME CASES, THE FIRE INCIDENT RATE IS TWICE AS HIGH IN THE SUBJECT VEHICLES AND UP TO AS MUCH AS AN ORDER OF MAGNITUDE GREATER THAN IN NON-SUPERCHARGED PEER VEHICLES.FOR INSTANCE, THE SUBJECT FIRE INCIDENT RATE FOR THE SUPERCHARGED MY 2000 PONTIAC GRAND PRIX GTP IS APPROXIMATELY 236 PER 100,000 VEHICLES PRODUCED (58 FIRES / 24,509 SUBJECT VEHICLES OR 0.236%) WHILE THE FIRE INCIDENT RATE FOR MY 2000 PONTIAC GRAND PRIX VEHICLES EQUIPPED WITH THE NATURALLY ASPIRATED ?L36? ENGINE IS APPROXIMATELY 18 PER 100,000 VEHICLES PRODUCED (17 FIRES / 90,338 VEHICLES OR 0.018%). THE MANUFACTURER?S INVESTIGATION INTO ALLEGED ENGINE COMPARTMENT FIRES ON THE SUBJECT VEHICLES IS ONGOING.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-008) TO FURTHER STUDY THE FREQUENCY AND SCOPE OF THE ALLEGED DEFECT. BASED ON THE INFORMATION REVIEWED IN PE07-006, THE RANGE OF SUBJECT VEHICLES UNDER INVESTIGATION WILL BE EXPANDED TO INCLUDE ALL MY 1999-2002 BUICK PARK AVENUE, REGAL, AND RIVIERA, OLDSMOBILE LSS, AND PONTIAC BONNEVILLE AND GRAND PRIX VEHICLES THAT USE THE SAME OR SUBSTANTIALLY SIMILAR TRANSVERSE MOUNTED ?L67? ENGINE.
PE07001 · Loss Of Brake Lamp Illumination
Opened Jan 17, 2007 · Closed Apr 30, 2007
Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:brake Lights
THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Electrical System
THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:brake Lights
THE AGENCY'S ANALYSIS OF GM'S COMPLAINT AND WARRANTY DATA FOR THE SUBJECT VEHICLES, INCLUDING A COMPARISON WITH OTHER AGENCY AND MANUFACTURER DATA PERTAINING TO OTHER VEHICLE BRAKE LAMP INVESTIGATIONS, INDICATED A LOW FAILURE HISTORY FOR THE SUBJECT VEHICLES.THIS INVESTIGATION INCLUDED A REVIEW AND ANALYSIS OF DATA FOR RELEVANT BRAKE LAMP MALFUNCTIONS THAT REQUIRE REPLACEMENT OF THE MULTIFUNCTION SWITCH (MFS) MODULE.THE HAZARD WARNING SWITCH IS AN INTEGRAL PART OF THE MFS MODULE.OTHER COMPONENTS THAT AFFECT BRAKE LAMP ILLUMINATION SUCH AS WIRING, BULB SOCKETS, AND THE PLUNGER-TYPE BRAKE LAMP SWITCH, WERE NOT A PART OF THIS INVESTIGATION.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.