← New search

2000 Pontiac Grand Am

Owner reports · Recalls · Investigations

More warning signs than most Grand Am years

Owner complaints for the 2000 Pontiac Grand Am are substantially higher than the model-year median of 82.

About this comparison →

When problems were reported

Mileage at the reported incident

328 reports with mileage · 347 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Exterior Lighting. Review the 157 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 130 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports14 fire reports34 injury reports

What owners actually said

675 reports
142,000 miles · Jul 14, 2014
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

ELECTRICAL ISSUES BIG TIME: (SO FAR, THESE ARE THE ISSUES I HAVE FOUND) BLINKERS & HAZARDS RANDOMLY WORK, SMELL BURNING WIRES, IGNITION SWITCH PROBLEMS WHEN TRYING TO GET CAR TO START, GEAR SHIFT STICKS WHEN ATTEMPTING TO TAKE IT OUT OF PARK TO REVERSE, SMELL FUEL & LOW COOLANT BUTTON COMES ON BUT CANNOT DETERMINE LEAKS. "I'M …

Read full complaint

ELECTRICAL ISSUES BIG TIME: (SO FAR, THESE ARE THE ISSUES I HAVE FOUND) BLINKERS & HAZARDS RANDOMLY WORK, SMELL BURNING WIRES, IGNITION SWITCH PROBLEMS WHEN TRYING TO GET CAR TO START, GEAR SHIFT STICKS WHEN ATTEMPTING TO TAKE IT OUT OF PARK TO REVERSE, SMELL FUEL & LOW COOLANT BUTTON COMES ON BUT CANNOT DETERMINE LEAKS. "I'M BEING TOLD BY GM'S CUSTOMER SERVICE DEPARTMENT THAT I HAVE TO GO TO A CERTIFIED GM REPAIR SHOP, PAY OUT OF POCKET FOR THE DIAGNOSE OF ISSUES WHICH ISN'T GOING TO BE CHEAP, AND THEN SUBMIT THE INFORMATION BACK TO GM WHO MAY OR MAY NOT FIX IT?!?!?! IF THEY DON'T, I'M STUCK WITH THE BILL!!! WHICH IS GOING TO COST ME THOUSANDS TO FIX, BECAUSE I CAN'T SELL IT WITH ALL THE ISSUES." "AS A SINGLE MOTHER OF TWO, I AM HIGHLY APPALLED BY THIS!! WITH ALL THESE RECALLS FROM GM, MAKES ME WONDERING WHAT ELSE WILL GO WRONG WITH THIS VEHICLE, I "PINCHED PENNIES" AND WE WENT WITHOUT NECESSARIES TO PURCHASE SAID VEHICLE FOR MY 17 YR OLD DAUGHTER. I PRAY FOR MY TWO DAUGHTER'S SAFETY AND THE PASSENGERS THAT MAY RIDE WITH HER EVERYDAY, I CAN ONLY HOPE GM WILL ADD HER "VIN" TO THE RECALL LIST AND FIX ALL PROBLEMS, SO I DON'T END UP AT ANYONE'S FUNERAL, AS A RESULT OF GM'S SEVERAL YEARS OF FAILURE TO PROVIDE CONSUMERS WITH THE BIG MISTAKES THEY MADE."

NHTSA ODI #10610418

10,000 miles · Jul 11, 2014
Electrical SystemEngineService Brakes

I HAVE HAD THIS VEHICLE FOR 14 YEARS & HAVE MULTIPLE ISSUES WITH IT IN THAT THE IGNITION SWITCH HAS BEEN REPLACED 2 TO 3 TIMES IN THE FIRST 3 YEARS OF OWNING THE CAR AND NEVER DID WORK PROPERTY; I HAD TO HAVE THE INTAKE GASKET DONE & THE HEAD GASKET DONE; I TOO HAD AN ISSUE W/ THE ABS LIGHT BEING ON AND A WIRE OR SOMETHING WAS O…

Read full complaint

I HAVE HAD THIS VEHICLE FOR 14 YEARS & HAVE MULTIPLE ISSUES WITH IT IN THAT THE IGNITION SWITCH HAS BEEN REPLACED 2 TO 3 TIMES IN THE FIRST 3 YEARS OF OWNING THE CAR AND NEVER DID WORK PROPERTY; I HAD TO HAVE THE INTAKE GASKET DONE & THE HEAD GASKET DONE; I TOO HAD AN ISSUE W/ THE ABS LIGHT BEING ON AND A WIRE OR SOMETHING WAS OFF. LUCKILY I HAVE A RELATIVE WHO IS A MECHANIC AND DID NOT HAVE TO ENDURE THE UPCHARGE OF THE DEALERSHIP HOWEVER, THESE WERE COSTLY EXPENSES NONE THE LESS. I CONTACTED GM ABOUT THE IGNITION SWITCH & WAS TOLD MY VIN WAS NOT PART OF THE RECALL. I ALSO CONTACTED MY LOCAL NEWS STATION TO TRY TO INVESTIGATE LATER MODEL IGNITION SWITCH ISSUES WITH NO RESULT. I BELIEVE THIS NEEDS FURTHER REVIEW. MY CAR CURRENTLY HAS 185K MILES ON IT BUT ONLY HAD ABOUT 150 3 YRS AGO WHEN THE INTAKE & HEAD WENT. AND AS I STATED THE IGNITION SWITCH NEVER WORKED PROPERTY (ALWAYS A CLICKING SOUND LIKE THE TURN SIGNAL WAS ON COMING FROM THE IGNITION - I WAS ALSO ABLE TO REMOVE THE KEY FROM THE IGNITION & DRIVE THE VEHICLE W/ THE IGNITION IN THE ON POSITION). *TR

NHTSA ODI #10609888

149,244 miles · Jul 11, 2014
Electrical System

ON 3-14-12 THE IGNITION SWITCH HAD BEEN ON AND I TOOK IT IN TO GET LOOKED INTO AT THE DON LEDFORD'S CAR DEALERSHIP IN CLEVELAND TN. ON THIS DATE THEY RAN TEST AND FOUND NO LEAKS AT ALL. THEY SAID IT WAS OK TO DRIVE THE CAR. ON 07-27-12 I TOOK THE CAR IN TO GET A NEW IGNITION SWITCH BECAUSE THEY TOLD ME AT THE DEALERSHIP I NEEDED…

Read full complaint

ON 3-14-12 THE IGNITION SWITCH HAD BEEN ON AND I TOOK IT IN TO GET LOOKED INTO AT THE DON LEDFORD'S CAR DEALERSHIP IN CLEVELAND TN. ON THIS DATE THEY RAN TEST AND FOUND NO LEAKS AT ALL. THEY SAID IT WAS OK TO DRIVE THE CAR. ON 07-27-12 I TOOK THE CAR IN TO GET A NEW IGNITION SWITCH BECAUSE THEY TOLD ME AT THE DEALERSHIP I NEEDED A NEW IGNITION SWITCH.THE CAR WOULD NOT START PERIODICALLY AND IT WAS CAUSING PROBLEMS GETTING TO WORK. THEY FIXED OR REPLACED IT AND A COUPLE OF DAYS WENT BY AND I WAS STILL HAVING PROBLEMS WITH THE CAR STARTING. I DO HAVE A WITNESS ON THIS INCIDENT THAT THE CAR WOULD NOT START WITH THE NEW IGNITION SWITCH. ON 08-09-12 AND THE ELECTRICAL PART ON THE IGNITION SWITCH SHORTED OUT AND THEY REPLACED THE SWITCH. WHAT WOULD HAVE HAPPEN IF I HAD GOTTEN IN AN ACCIDENT BECAUSE OF THIS DEFAULT. I PAID OVER FIVE HUNDRED DOLLARS FOR THIS IGNITION SWITCH AND NOW 2014 THEY ARE RECALLING THE IGNITION SWITCHES ON THESE CARS AND FIXING THEM FOR FREE AT NO COST. I DO BELIEVE THEY NEED TO GIVE ME MY MONEY BACK FOR THESE REPAIR COST WHEN THE PART WAS BAD AT FIRST WHEN THEY MADE THIS CAR? I TRIED TO GET A IN TOUCH WITH THE MANAGER OF DON LEDFORD'S ON NORTH LEE HWY. AND HE WILL NOT CALL ME BACK. SHOULD I GET A LAWYER?? *TR

NHTSA ODI #10609832

95,500 miles · Jun 22, 2014
EnginePower TrainSteering

LAST MONTH MY CAR STARTED REVVING UP RANDOMLY WHILE IN PARK. ONCE I PUT THE CAR IN DRIVE IT WOULD PULL FORWARD ON IT'S OWN SPEEDING UP TO 40 MPH IN THE WORST CASE. IT RAN SO ROUGH PULLING AND STOPPING THE ONLY THING I COULD DO WAS PUT IT IN PARK UNTIL THE RPMS CAME BACK DOWN TO A NORMAL RATE. FROM THAT POINT ON, EVERY TIME I STA…

Read full complaint

LAST MONTH MY CAR STARTED REVVING UP RANDOMLY WHILE IN PARK. ONCE I PUT THE CAR IN DRIVE IT WOULD PULL FORWARD ON IT'S OWN SPEEDING UP TO 40 MPH IN THE WORST CASE. IT RAN SO ROUGH PULLING AND STOPPING THE ONLY THING I COULD DO WAS PUT IT IN PARK UNTIL THE RPMS CAME BACK DOWN TO A NORMAL RATE. FROM THAT POINT ON, EVERY TIME I STARTED THE CAR WHEN IT WASN'T WARMED UP THIS WOULD HAPPEN. IT USED TO ONLY TAKE ABOUT A MINUTE FOR THE RPMS TO SETTLE AND THE CAR TO RUN FINE. NOW IT TAKES ABOUT 5 MINUTES OF WARMING UP, SETTLING AND THEN DRIVES VERY POORLY IN FIRST AND SECOND GEAR. ONE MONTH LATER THE CAR HESITATES WHEN GIVEN GAS, BEGINS TO "RUMBLE" SLOWING DOWN, AND FEELS LIKE IT WILL STALL OUT AS THE CARS RPMS APPROACH 0. I TOOK THE CAR TO A MECHANIC AND THEY FOUND NO PROBLEM. THEY SAID THE RPMS WERE LOWER THAN NORMAL ON IDLE. I READ ONLINE THAT THERE COULD BE A VACUUM HOSE LEAK CAUSING AIR TO BE FORCED INTO THE ENGINE CAUSING THE ISSUE BUT THAT DOESN'T MAKE SENSE. TODAY WHILE TURNING IN AN INTERSECTION MY STEERING WHEEL LOCKED, PRESSING ON THE GAS NO LONGER MOVED THE CAR BUT MY RADIO, AIR CONDITIONING AND ENGINE... WAS STILL RUNNING. LUCKILY I DIDN'T HIT ANYONE (OR WAS HIT BY ANYONE). AFTER RESTARTING THE CAR I REGAINED CONTROL OVER THE STEERING AND GAS. DRIVING HOME AFTER THAT THE CAR WOULDN'T ACCELERATE PROPERLY AND HESITATED CONSTANTLY. IT WAS AS THOUGH I WAS DRIVING A MANUAL TRANSMISSION CAR AND SHIFTING GEARS POORLY... *TR

NHTSA ODI #10605042

130,000 miles · Jun 16, 2014
Electrical SystemExterior Lighting

TL* THE CONTACT OWNS A 2000 PONTIAC GRAND AM. THE CONTACT STATED THAT THE TURN SIGNAL ERRONEOUSLY ACTIVATED. THE FAILURE RECURRED MULTIPLE TIMES. WHEN THE KEY FELL OUT OF THE IGNITION INDEPENDENTLY THE VEHICLE REMAINED IN THE ON POSITION. THE VEHICLE WAS TAKEN TO A DEALER WHO COULD NOT DIAGNOSE THE FAILURE. THE MANUFACTURER WAS …

Read full complaint

TL* THE CONTACT OWNS A 2000 PONTIAC GRAND AM. THE CONTACT STATED THAT THE TURN SIGNAL ERRONEOUSLY ACTIVATED. THE FAILURE RECURRED MULTIPLE TIMES. WHEN THE KEY FELL OUT OF THE IGNITION INDEPENDENTLY THE VEHICLE REMAINED IN THE ON POSITION. THE VEHICLE WAS TAKEN TO A DEALER WHO COULD NOT DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. REMAILED 10/01/14*LJ

NHTSA ODI #10598469

147,751 miles · Jun 4, 2014
Electrical SystemStructureCrashInjury

IT IS MY BELIEF THAT THIS VEHICLE MAY ALSO HAVE HAD A IGNITION SWITCH PROBLEM LIKE LATER MODELS. I BELIEVE THAT LOOKING INTO THESE FAULTY IGNITION SWITCHES IN EARLIER MODELS SHOULD BE INVESTIGATED. FOR THE LAST 3.5 YEARS I HAVE JUST EXPLAINED MY DAUGHTERS ACCIDENT AS JUST AN AUTOMOBILE ACCIDENT, BUT AFTER SEEING SOME OF THE CRAS…

Read full complaint

IT IS MY BELIEF THAT THIS VEHICLE MAY ALSO HAVE HAD A IGNITION SWITCH PROBLEM LIKE LATER MODELS. I BELIEVE THAT LOOKING INTO THESE FAULTY IGNITION SWITCHES IN EARLIER MODELS SHOULD BE INVESTIGATED. FOR THE LAST 3.5 YEARS I HAVE JUST EXPLAINED MY DAUGHTERS ACCIDENT AS JUST AN AUTOMOBILE ACCIDENT, BUT AFTER SEEING SOME OF THE CRASH SCENE PHOTOS FROM A NEWER VEHICLE ACCIDENTS THEY SEEM TOO FAMILIAR TO WHAT MY DAUGHTERS ACCIDENT LOOKED LIKE. THE AIRBAGS WERE NEVER DEPLOYED, THE ABS BRAKES DID NOT WORK, THE SKID MARKS SHOWED NO SIGN OF BRAKING ONLY SLIDING. IF YOU INVESTIGATE FATALITY ACCIDENTS WITH EARLIER MODEL GM CARS THE DEATH TOLL WILL MOST LIKELY BE GREATER THAN THE 13 THAT GM IS CURRENTLY ADMITTING TO. PLEASE INVESTIGATE OLDER MODEL CARS SO THAT PEOPLE WHO HAVE LOST LOVED ONES CAN HAVE REAL CLOSURE AND NOT JUST SPECULATION. *TR

NHTSA ODI #10596209

122,000 miles · Apr 14, 2014
Electrical System

TL* THE CONTACT OWNS A 2000 PONTIAC GRAND AM. THE CONTACT STATED THAT THE KEY WOULD SLIP OUT OF THE IGNITION SWITCH WHILE THE VEHICLE WAS IN MOTION. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 122,000.

NHTSA ODI #10579604

150,000 miles · Mar 11, 2014
Electronic Stability Control (esc)EngineSteering

FIRST INCIDENT WAS IN 2005 - INTAKE MANIFOLD GASKET LEAKING OIL, CAR OVERHEATED ON MY WAY TO WORK COULD NOT DRIVE HOME. CAR TOWED TO MECHANIC - AFTER EVALUATION IT COST ME $700.00 TO FIX. THEN IN 2007 MY ABS BRAKE SYSTEM WAS NOT WORKING PROPERLY, MECHANIC TOLD ME THAT LEFT WHEEL HUB WAS DAMAGED AND SENSOR WAS NOT WORKING, SO I…

Read full complaint

FIRST INCIDENT WAS IN 2005 - INTAKE MANIFOLD GASKET LEAKING OIL, CAR OVERHEATED ON MY WAY TO WORK COULD NOT DRIVE HOME. CAR TOWED TO MECHANIC - AFTER EVALUATION IT COST ME $700.00 TO FIX. THEN IN 2007 MY ABS BRAKE SYSTEM WAS NOT WORKING PROPERLY, MECHANIC TOLD ME THAT LEFT WHEEL HUB WAS DAMAGED AND SENSOR WAS NOT WORKING, SO I HAD IT CHANGED $300.00. THEN IN 2008 I HAD THE RIGHT WHEEL HUB CHANGED DUE TO SAME PROBLEM AS LEFT SIDE $300.00 MORE. IN 2009 THE POWER STEERING BELT WAS PROBLEM LEFT ME STRANDED @WALMART IN PA, HAD CAR TOWED TO MECHANIC HE CHANGED POWER STEERING BELT PLUS OTHER TIME RUNNING BELTS AT SAME TIME. COST ME $375.00. NOW IN DEC. 2013 I HAVE A PROBLEM AGAIN WITH INTAKE MANIFOLD GASKET LEAKING OIL & ANTIFREEZE MAKING CAR OVERHEAT, LEFT ME STRANDED IN ALLENTOWN, PA, HAD CAR TOWED TO MY HOUSE IN STROUDSBURG, PA COST ME $225.00. NOW I HAVE BEEN TRYING TO GET MY CAR FIXED AND HAVE BEEN TO SEVERAL MECHANICS HERE AND THEY WANT TO CHARGE ME FROM 1,200 TO 2,000 FOR THE WORK. I THINK THIS SHOULD BE A RECALL ISSUE BECAUSE THERE HAS BEEN MANY OTHER OWNERS WITH THE SAME ISSUE. I ALSO MAKE SURE THAT I SERVICE MY CAR FOR OIL CHANGES, ALL FLUIDS AND STATE INSPECTION ON TIMELY BASIS. GET NEW TIRES WHEN NEEDED I RATHER DONATE IT THEN SPEND MORE MONEY ON THE CAR. MANY MECHANICS I WENT TO SAY THAT THIS PARTICULAR MODEL HAS THESE ISSUES, THE COST OF THE PARTS IS UNDER $100 BUT THE LABOR IS THE MOST BECAUSE IT TAKES ABOUT 6 TO 7 HOURS TO DO WORK AND HALF THE ENGINE HAS TO BE REMOVED WHICH MAKES IT DIFFICULT TO DO WORK QUICKLY. WORD OF ADVICE WHEN BUYING A NEW CAR, FIND OUT ABOUT REPAIR COST FOR CAR BECAUSE ONCE YOUR WARRANTY IS OVER THE COST ARE OUTRAGEOUS. IF YOU KNOW OF A GOOD MECHANIC THAT DOESN'T CHARGE AN ARM OR A LEG PLEASE ADVISE, THANKS. *TR

NHTSA ODI #10568611

145,000 miles · Oct 29, 2013
Air BagsElectrical SystemSteeringCrash

I BOUGHT A CAR FROM BUDGET AUTO SALES AND I HAD NUMEROUS ISSUES INCLUDING BRAKES, AIR BAG, ELECTRICAL, GAS LEAKING,BRAKE LINES, STEERING PROBLEMS, MUFFLER AND EXHAUST PROBLEMS ALONG WITH BAD TIRES AND GETTING MOTOR MOUNTS REPLACED, CHANGING ALL FUSES AND BOTH DRIVER AND PASSENGER AND DRIVER SIDE MIRRORS, TIRE RODS AND AXLE SHAFT…

Read full complaint

I BOUGHT A CAR FROM BUDGET AUTO SALES AND I HAD NUMEROUS ISSUES INCLUDING BRAKES, AIR BAG, ELECTRICAL, GAS LEAKING,BRAKE LINES, STEERING PROBLEMS, MUFFLER AND EXHAUST PROBLEMS ALONG WITH BAD TIRES AND GETTING MOTOR MOUNTS REPLACED, CHANGING ALL FUSES AND BOTH DRIVER AND PASSENGER AND DRIVER SIDE MIRRORS, TIRE RODS AND AXLE SHAFT ALSO. THE CAR WAS IN THE SHOP CONSTANTLY WHILE I MADE CONSISTENT ON TIME PAYMENTS. THE CAR WAS SUPPOSED TO HAVE HAD AN AIRBAG REPLACED WHEN I PAID FOR A RENTAL CAR. MY CAR WAS IN THE SHOP FOR 4 DAYS . LATER ON I GOT INTO A BUMPER TO BUMPER ACCIDENT BECAUSE MY BRAKE LINES WERE INCAPABLE AFTER SENDING THEM INTO THE SHOP.AFTER GOING TO THE PONTIAC DEALERSHIP AND PAYING 200 DOLLARS TO HOOK MY AIRBAG UP IT WAS CODED THAT MY CAR HAD BEEN IN AN ACCIDENT ON ONE OF THE DAYS THE CAR WAS AT THE DEALERSHIP GETTING SERVICED. THE DEALERSHIP TOLD ME THAT THEY WOULD CLEAR MY DASH BOARD SO NONE OF MY LIGHTS WOULD APPEAR. WHEN I TOOK THE VEHICLE INTO NUMEROUS AUTO SHOPS MULTIPLE COMPANIES INFORMED ME THAT THEY EITHER COULDNT FIX THE CAR OR THAT IT WASN'T WORTH FIXING. THE VEHICLE IS BARELY RUNNING TODAY AND I AM STILL PUTTING MORE MONEY INTO IT. I ASKED THE DEALERSHIP NUMEROUS TIMES TO GIVE ME MY OLD CAR BACK OR GIVE ME MY MONEY BACK. EVEN AFTER I PAYED THE VEHICLE OFF EARLY THE DEALERSHIP TOLD ME THAT THEY HAVE THE RIGHT TO REFUSE SERVICE AND THAT THEY DIDNT WANT THE CAR. I BELIEVE THAT I WAS TAKEN ADVANTAGE OF AND THAT THE CAR IS UNSAFE AND THEY PUT ME IN A DEATH TRAP SO THEY COULD LINE THEIR POCKETS AND TAKE ADVANTAGE OF A SINGLE DISABLED MOTHER JUST TRYING TO HAVE DECENT RELIABLE TRANSPORTATION. I WOULD HAVE FILED A REPORT WITH THE ATTORNEY GENERAL BUT THE CAR IS OVER 8 YEARS OLD AND I WASN'T AWARE THAT I COULD FILE A CLAIM UNTIL JUST RECENTLY. *TR

NHTSA ODI #10549919

109,000 miles · Aug 22, 2013
Exterior Lighting

SEE BELOW. I AM HAVING THE SAME PROBLEM WITH SIGNALS WORKING INTERMITTENTLY. I WOULD HIT THE HAZARD SWITCH OR HIT ON THE CONSOLE FOR THEM TO WORK, BUT ONLY FOR A SHORT PERIOD. I TOOK VEHICLE FOR INSPECTION AND WAS REJECTED. I CALLED PONTIAC TO SEE ABOUT RECALL FOR THIS. MY VIN DID NOT MATCH RECALL. WAS TOLD IF I HAD IT INSP…

Read full complaint

SEE BELOW. I AM HAVING THE SAME PROBLEM WITH SIGNALS WORKING INTERMITTENTLY. I WOULD HIT THE HAZARD SWITCH OR HIT ON THE CONSOLE FOR THEM TO WORK, BUT ONLY FOR A SHORT PERIOD. I TOOK VEHICLE FOR INSPECTION AND WAS REJECTED. I CALLED PONTIAC TO SEE ABOUT RECALL FOR THIS. MY VIN DID NOT MATCH RECALL. WAS TOLD IF I HAD IT INSPECTED AT GM DEALERSHIP THAT THE PRICE TO FIX IT MAY HAVE BEEN REDUCED. TOOK IT TO WHERE I HAD IT INSPECTED AND IT WAS FIXED FOR $80. PONTIAC DID NOT OFFER ME ANY AT COST OR REDUCED PRICE TO HAVE IT FIXED IF I TOOK IT TO GM BECAUSE I DID NOT HAVE IT INSPECTED THERE ORIGINALLY. THEY GAVE ME A REF # IN CASE THERE WAS A REIMBURSEMENT OF THE SERVICE AND REPAIR AT A LATER DATE. REPORT RECEIPT DATE: AUG 28, 2003 NHTSA CAMPAIGN NUMBER: 03V327000 COMPONENT(S): EXTERIOR LIGHTING ALL PRODUCTS ASSOCIATED WITH THIS RECALL VEHICLE MAKEMODELMODEL YEAR(S)CHEVROLETMALIBU2000-2001OLDSMOBILEALERO2000-2001PONTIACGRAND AM2000-2001DETAILS 19 ASSOCIATED DOCUMENTS MANUFACTURER: GENERAL MOTORS CORP.SUMMARY: CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE. CONSEQUENCE: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH. REMEDY: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537. NOTES: GM RECALL NO. 03043. CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236). *TR

NHTSA ODI #10536700

Official recalls

5

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

03V327000 · Exterior Lighting:hazard Flashing Warning Lights:switch

Aug 28, 2003

CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.

Consequence & remedy

Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

00V372000 · Power Train:manual Transmission

Nov 13, 2000

VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES EQUIPPED WITH MANUAL TRANSAXLES (RPO M86) FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 114, "THEFT PROTECTION." WHEN A DRIVER ATTEMPTS TO SHIFT FROM 5TH GEAR TO REVERSE, A SHIFT INHIBITOR CAUSES THE TRANSMISSION TO BE MECHANICALLY IN 4TH GEAR EVEN THOUGH THE SHIFT LEVER INDICATES REVERSE GEAR.

Consequence & remedy

Consequence: IN THIS SITUATION, THE KEY CAN BE REMOVED FROM THE IGNITION WHILE THE TRANSMISSION IS IN A FORWARD GEAR, WHICH IS NOT PERMITTED BY THE STANDARD.

Remedy: DEALERS WILL DISABLE THE 5TH/REVERSE INHIBITOR BY REMOVING A RETAINING PIN AND REPLACE THE SHIFTER ASSEMBLY.

00V140000 · Structure:body

May 18, 2000

VEHICLE DESCRIPTION: THESE VEHICLES DO NOT COMPLY WITH THE OCCUPANT PROTECTION REQUIREMENTS OF FMVSS NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." THE CONSOLE COVER ON THESE VEHICLES DOES NOT STAY CLOSED WHEN A SPECIFIED VERTICAL LOAD IS APPLIED.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE CONSOLE COVER COULD OPEN AND THE COVER OR ITEMS STORED UNDER IT COULD INJURE AN OCCUPANT.

Remedy: DEALERS WILL REPLACE THE CONSOLE LATCH MECHANISM.

00V116000 · Suspension:rear

Apr 18, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE BOLT THAT ATTACHES THE REAR SUSPENSION TRAILING ARM TO THE LEFT REAR KNUCKLE MAY NOT HAVE BEEN TIGHTENED TO SPECIFICATIONS DURING ASSEMBLY.

Consequence & remedy

Consequence: THE BOLT COULD BACK COMPLETELY OUT OF THE JOINT AFFECTING VEHICLE CONTROL.

Remedy: DEALERS WILL TIGHTEN THIS BOLT.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

RQ04005 · Turn Signal Failures

Opened Jun 18, 2004 · Closed Nov 30, 2004

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA02037 · Turn Signal Failures

Opened Dec 23, 2002 · Closed Sep 5, 2003

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:hazard Flashing Warning Lights:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available