UPPER INTAKE MANIFOLD DEVELOPED CRACKS AND ANTI FREEZE LEAKED ONTO THE ENGINE. THIS RESULTED IN THE MOTOR LOCKING UP. *AK
1998 Pontiac Bonneville
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all Bonneville years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
117 reports with mileage · 160 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 194 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
194 reportsTHIS CAR HAS HAD VERY GOOD CARE/MAINTENANCE, HAS NOT BEEN DRIVEN HARD, AND HAS ONLY 67,000 MILES ON IT. WHILE DRIVING DOWN A CITY STREET, APPROXIMATELY 35 MPH, THE CAR BEGAN TO SPUTTER. I PULLED IN TO A PARKING LOT AND SHUT THE CAR OFF SO THAT I COULD LOOK AT THE SPARK PLUG WIRES. I HAD A SPARK PLUG WIRE LOOSE WHEN THIS HAPPENED…
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THIS CAR HAS HAD VERY GOOD CARE/MAINTENANCE, HAS NOT BEEN DRIVEN HARD, AND HAS ONLY 67,000 MILES ON IT. WHILE DRIVING DOWN A CITY STREET, APPROXIMATELY 35 MPH, THE CAR BEGAN TO SPUTTER. I PULLED IN TO A PARKING LOT AND SHUT THE CAR OFF SO THAT I COULD LOOK AT THE SPARK PLUG WIRES. I HAD A SPARK PLUG WIRE LOOSE WHEN THIS HAPPENED ONCE BEFORE. I HAD NO OVER TEMP, I HAD NORMAL OIL PRESSURE AND THERE WAS NO CHECK ENGINE LIGHT ILLUMINATED. I DID NOT FIND A NOTICEABLE PROBLEM, BUT I COULD NOT GET THE ENGINE TO START AGAIN. I HAD IT TOWED HOME. I CHANGED THE BATTERY, THE STARTER, AND FINALLY CHECKED TO SEE IF THE CRANKSHAFT WOULD TURN, WHICH IT WOULDN'T. I REMOVED THE SPARK PLUGS AND TRIED IT AGAIN. I GOT ANTIFREEZE FROM FOUR OF THE CYLINDERS! THIS WAS DETERMINED TO BE BECAUSE OF A FAILED INTAKE MANIFOLD GASKET.*AK
CONSUMER CALLED COMPLAINING ABOUT ANTIFREEZE LEAKING INTO THE INTAKE MANIFOLD. MANUFACTURER AND DEALER WERE CONTACTED, AND STATED THAT THERE WAS A RECALL ON A DIFFERENT VEHICLES WITH THE SAME ENGINE BUT NOT ON THIS PARTICULAR ONE.*AK
THE CONSUMER WAS DRIVING 20 MPH AROUND A CORNER. WHEN THE CONSUMER ATTEMPTED TO ACCELERATE THE VEHICLE BEGAN TO BUCK, THE CHECK ENGINE LIGHT ILLUMINATED AND THE CAR SUDDENLY STALLED. THE DEALER DIAGNOSED THAT THE UPPER INTAKE MANIFOLD GASKET FAILED. *NLM THE PLENUM FAILED AND CAUSED COOLANT TO ENTER THE ENGINE. THE ENGINE …
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THE CONSUMER WAS DRIVING 20 MPH AROUND A CORNER. WHEN THE CONSUMER ATTEMPTED TO ACCELERATE THE VEHICLE BEGAN TO BUCK, THE CHECK ENGINE LIGHT ILLUMINATED AND THE CAR SUDDENLY STALLED. THE DEALER DIAGNOSED THAT THE UPPER INTAKE MANIFOLD GASKET FAILED. *NLM THE PLENUM FAILED AND CAUSED COOLANT TO ENTER THE ENGINE. THE ENGINE HYDRO-LOCKED DUE TO A FAULTY GASKET THAT GM HAD KNOWN ABOUT. THE ENGINE, STARTER AND PLENUM WAS REPLACED. *SCC *JB
COOLANT WAS SUCKED INTO THE CYLINDERS THROUGH TWO UNKNOWN HOLES IN THE INTAKE MANIFOLD SYSTEM. ENGINE HAD 66,000 MILES. RESULTED IN TOTAL BLOW-OUT OF ENGINE AND REPLACEMENT WAS NECESSARY AT A REPAIR COST OF CLOSE TO $3,000. ACCORDING TO SERVICE TECHNICIAN THIS ENGINE HAS A HISTORY OF THESE PROBLEMS AND GM NEEDS TO RECTIFY THE…
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COOLANT WAS SUCKED INTO THE CYLINDERS THROUGH TWO UNKNOWN HOLES IN THE INTAKE MANIFOLD SYSTEM. ENGINE HAD 66,000 MILES. RESULTED IN TOTAL BLOW-OUT OF ENGINE AND REPLACEMENT WAS NECESSARY AT A REPAIR COST OF CLOSE TO $3,000. ACCORDING TO SERVICE TECHNICIAN THIS ENGINE HAS A HISTORY OF THESE PROBLEMS AND GM NEEDS TO RECTIFY THE FAULTY PLASTIC MANIFOLDS AND GASKETS. *AK
WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING COOLANT WAS LEAKING INTO THE ENGINE, CAUSING VEHICLE TO OVERHEAT. *AK
I PURCHASED VEHICLE ON 02/17/03. IN MAY 2003, WITHOUT ANY WARNING, I WAS REPLACING A MOTOR. ONCE AGAIN, ON JULY 19, 2003 I AM REPLACING YET ANOTHER MOTOR.*AK
CONSUMER CALLED COMPLAINING ABOUT HAVING GASKET PROBLEMS. GASKETS HAVE BEEN REPLACED TWICE, AND HE WAS CONCERNED. MANUFACTURER WAS NOT CONTATED AT THE TIME OF THIS CALL. *AK
WIFE WAS DRIVING CAR WHEN SHE NOTICED THE CHECK GAUGE LIGT CAME ON. ENGINE STARTED OVERHEADING. I WENT TO LOCATION AND ADDED COLLANT BUT SOMETHING DID NOT SEEM RIGHT. CALLED TOW AND HAD TOWED TO DEALER SHIP. WAS TOLD PROBLEM WAS BETWEEN THE EGR PASSAGE AT UPPER INTAKE MANIFOLD! OTHERWISE CALLED "MATERIAL DEGRADATION". …
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WIFE WAS DRIVING CAR WHEN SHE NOTICED THE CHECK GAUGE LIGT CAME ON. ENGINE STARTED OVERHEADING. I WENT TO LOCATION AND ADDED COLLANT BUT SOMETHING DID NOT SEEM RIGHT. CALLED TOW AND HAD TOWED TO DEALER SHIP. WAS TOLD PROBLEM WAS BETWEEN THE EGR PASSAGE AT UPPER INTAKE MANIFOLD! OTHERWISE CALLED "MATERIAL DEGRADATION". DEALERSHIP SAID THIS WAS COMMON FOR THIS YEAR OF CAR.... COST US APPROX $700 TO HAVE FIXED. CALLED GMC CUSTOMER SATISIFACTION AND DID NOT GET ANY SATISIFACTION... SOLD CAR AND WILL NEVER BUY ANOTHER GMC UNTIL THEY CAN STAND BEHIND THEIR PROBLEMS. WOULD LIKE TO SEE THIS RECALLED... *AK
ON JULY 1, 1998 PONTIAC BONNEVILLE WITH 3800 V6 OVERHEATED. TOOK IT INTO SHOP AND HAD COOLING SYSTEM CHECKED. NO PRESSURE LEAKS WERE DETECTED. WHEN I LEFT THE SHOP, ENGINE BEGAN MISSING AND CHECK ENGINE LIGHT CAME ON. ENGINE SMOOTHED OUT, BUT TOOK BACK TO SHOP AND THEY PUT ON MACHINE. CYLINDERS 1 AND 6 HAD BEEN MISFIRING, B…
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ON JULY 1, 1998 PONTIAC BONNEVILLE WITH 3800 V6 OVERHEATED. TOOK IT INTO SHOP AND HAD COOLING SYSTEM CHECKED. NO PRESSURE LEAKS WERE DETECTED. WHEN I LEFT THE SHOP, ENGINE BEGAN MISSING AND CHECK ENGINE LIGHT CAME ON. ENGINE SMOOTHED OUT, BUT TOOK BACK TO SHOP AND THEY PUT ON MACHINE. CYLINDERS 1 AND 6 HAD BEEN MISFIRING, BUT SEEMED TO BE RUNNING FINE. THE NEXT DAY ON WAY TO WORK, THE ENGINE BEGAN MISSING BADLY AGAIN AND TEMPERATURE GAUGE WENT UP TO ABOUT 240. AFTER WORK, ENGINE WOULD NOT TURN OVER AT ALL. AFTER HAVING CAR TOWED BACK TO SHOP, I LEARNED THAT THE UPPER PLENUM FOR THE INTAKE MANIFOLD,WHICH IS MADE OF PLASTIC, HAD BECOME WARPED WHERE THE EGR VALVE CONNECTS TO THE ENGINE BLOCK. THIS ALLOWED ANTIFREEZE TO FILL UP THE ENGINE CYLINDERS. THE SMALL REPAIR SHOP WHERE MY CAR WAS REPAIRED STATED THAT THEY HAD REPLACED 10 OF THIS PARTICULAR UPPER INTAKE PLENUM FOR THIS PARTICULAR ENGINE.
Official recalls
104V090000 · Fuel System, Gasoline:delivery
Feb 24, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 3800 V6 (L36) ENGINES AND CERTAIN DELPHI FUEL PRESSURE REGULATORS, THE REGULATORS HAVE A MUCH HIGHER THAN USUAL RATE OF FUEL LEAKS. A LEAK CAN ALLOW FUEL TO ENTER THE INTAKE MANIFOLD THROUGH A VACUUM LINE. IF THE ENGINE DOES NOT START WHEN CRANKED, THE FUEL FROM THE LEAKING REGULATOR AND A MISTIMED SPARK CAN CAUSE A BACKFIRE.
Consequence & remedy
Consequence: THE BACKFIRE CAN RUPTURE THE INTAKE MANIFOLD. THE RUPTURE OF THE INTAKE MANIFOLD CAN DISPLACE A FUEL LINE, PULLING AN INJECTOR OUT OF PLACE, AND CAUSING A FUEL LEAK AND POSSIBLE FIRE.
Remedy: DEALERS WILL INSTALL NEW FUEL PRESSURE REGULATORS WITH IMPROVED DIAPHRAGMS. THE RECALL WILL BE CONDUCTED IN PHASED MAILINGS. PHASE 1 BEGAN ON JUNE 30, 2004, AND PHASE 2 BEGAN ON SEPTEMBER 30, 2004. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, OLDSMOBILE AT 1-800-630-6537, OR PONTIAC AT 1-800-620-7668.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02050 · Engine Compartment Fires
Opened Jun 13, 2002 · Closed Oct 22, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
No summary supplied.
Illustration