NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
194 reportsClear category filter79,700 miles · Jan 20, 2004
Engine And Engine Cooling
POSSIBLE DEFECTIVE ENGINE PART. PONTIAC 3.8L INTAKE MANIFOLD FAILURE CAUSING POSSIBLE CATASTROPHIC ENGINE FAILURE IF ENGINE VAPOR LOCKS AT TIME OF FAILURE WHILE ENGINE IS RUNNING. THIS PART FAILED ON MY VEHICLE AND THE INDEPENDANT REPAIR SHOP I TOOK IT TOO ALREADY HAD NEEDED REPAIR PART ON HAND BECAUSE (AS THEY STATED) THERE ALW…
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POSSIBLE DEFECTIVE ENGINE PART. PONTIAC 3.8L INTAKE MANIFOLD FAILURE CAUSING POSSIBLE CATASTROPHIC ENGINE FAILURE IF ENGINE VAPOR LOCKS AT TIME OF FAILURE WHILE ENGINE IS RUNNING. THIS PART FAILED ON MY VEHICLE AND THE INDEPENDANT REPAIR SHOP I TOOK IT TOO ALREADY HAD NEEDED REPAIR PART ON HAND BECAUSE (AS THEY STATED) THERE ALWAYS FIXING THIS ENGINE FOR THIS PROBLEM. I FOUND 1 TSB ON YOUR SITE #01060007A BUT IT WAS 2.5 YEARS AGO. I SPOKE WITH A GM REPRESENTATIVE BUT WAS ADVISED THE COULD NOT COMMENT ON IF THIS WAS A PROBLEM OR NOT.*AK
NHTSA ODI #10054547
Mileage unknown · Jan 15, 2004
Engine And Engine Cooling
ENGINE INTAKE MANIFOLD AND GASKET FAILED WHILE CAR WAS BEING DRIVEN IN RUSH HOUR TRAFFIC, ON A MAJOR HIGHWAY, WITH TRAFFIC MOVING AT A SPEED OF APX 70 MPH. THIS MANIFOLD AND GASKET FAILURE RESULTED IN THE ENGINE STALLING, FURTHER CAUSING A LOSS OF STEERING AND BRAKING CONTROL. SEVERAL CARS SWERVED AND SKIDDED TO AVOID COLLISION …
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ENGINE INTAKE MANIFOLD AND GASKET FAILED WHILE CAR WAS BEING DRIVEN IN RUSH HOUR TRAFFIC, ON A MAJOR HIGHWAY, WITH TRAFFIC MOVING AT A SPEED OF APX 70 MPH. THIS MANIFOLD AND GASKET FAILURE RESULTED IN THE ENGINE STALLING, FURTHER CAUSING A LOSS OF STEERING AND BRAKING CONTROL. SEVERAL CARS SWERVED AND SKIDDED TO AVOID COLLISION WITH OUR DISABLED CAR. THE CAR WAS TOWED TO THE SELLING PONTIAC DEALER. THE INTAKE MANIFOLD AND GASKET HAD FAILED, AND THE COST OF REPAIR WAS $1,036.00. I HAVE FOUND OUT THAT THE INTAKE MANIFOLD AND GASKET HAD BEEN IMPROPERLY DESIGNED, AND THAT A HIGH FAILURE RATE IS OCCURRING ON GM V-6 3.8 ENGINES. I CONTACTED GM, AND THEY WILL NOT HELP WITH THIS. THERE ARE MANY WEB SITES THAT VERIFY THOUSANDS OF OTHER FAILURES. ALSO, A GM SERVICE MANAGER THAT I SPOKE WITH AT A DIFFERENT DEALERSHIP HAS ACKNOWLEDGED THAT THERE IS A PROBLEM, AND THAT MANY TIMES, THE ENGINES FAIL DUE TO THIS PROBLEM, RESULTING IN A $5,000.00 REPLACEMENT OF THE ENTIRE ENGINE. THIS PROBLEM NEEDS TO BE ADDRESSED, AS GM IS LAUGHING AT THE PUBLIC ON THIS ONE. WHO OF US HAS THE RESOURCES TO CHALLENGE THEM, AND THEY COULD CARE LESS IF WE EVER BUY ANOTHER CAR FROM THEM.
NHTSA ODI #10069938
Mileage unknown · Jan 15, 2004
Engine And Engine Cooling
LEAKING PLASTIC MANIFOLD HAS HYDROLOCKED MY ENGINE AND BENT 5 PUSHRODS. ALSO THE DEXCOOL ANTIFREEZE ENTERED THE CYLINDERS AND OILPAN, RUINING THE ENGINE.
NHTSA ODI #10069794
Mileage unknown · Jan 15, 2004
Engine And Engine CoolingInjury
MY COMPLAINT IS THAT I AM ABOUT TO PUT MY 4TH AND 5TH INTAKE MANIFOLD & MANIFOLD GASKET, RESPECTIVELY, ON MY 1998 PONTIAC BONNEVILLE. I WAS DRIVING DOWN HIGHWAY 55 AT 70 MPH WHEN MY ENGINE DIED, BECAUSE MY MANIFOLD KEEPS CRACKING!! BECAUSE MY ENGINE DIED, IT KEPT BLOWING AND FORCING ANTIFREEZE DOWN MY INTAKE AND FILLING MY CYL…
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MY COMPLAINT IS THAT I AM ABOUT TO PUT MY 4TH AND 5TH INTAKE MANIFOLD & MANIFOLD GASKET, RESPECTIVELY, ON MY 1998 PONTIAC BONNEVILLE. I WAS DRIVING DOWN HIGHWAY 55 AT 70 MPH WHEN MY ENGINE DIED, BECAUSE MY MANIFOLD KEEPS CRACKING!! BECAUSE MY ENGINE DIED, IT KEPT BLOWING AND FORCING ANTIFREEZE DOWN MY INTAKE AND FILLING MY CYLINDERS WITH WATER AND ANTIFREEZE, CAUSING A VAPOR LOCK!!! THIS WAS TERRIBLE, BECAUSE WHEN I TRIED TO RESTART THE CAR IN NEUTRAL GOING 70 MPH, WITH 20-25 CARS AROUND ME AND 3-5 SEMI TRUCKS, THE ENGINE WAS LOCKED UP!!!!! BECAUSE OF THIS 'VAPOR LOCK UP' OF THE ENGINE, I LOST CONTROL OF MY CAR!!! I HAD NO POWER STEERING, NO POWER BRAKES, NO CONTROL TO BE ABLE TO AVOID A 20-25 CAR PILE UP, WITH TENS TO HUNDREDS BEING INJURED!!!!!!!!! GM NEEDS TO DO A COMPLETE RECALL OF ALL 3.1, 3.4 & 3.8 V6 ENGINES MADE WITH PLASTIC MANIFOLDS AND PLASTIC GASKETS!!!! GM NEEDS TO REPLACE THEM WITH THE ALUMINUM MANIFOLDS AND RUBBER GASKETS THEY USED TO PLACE ON ALL ENGINES MANUFACTURED SINCE THESE CHANGES WHICH I BELIEVE IS 1996!!!!! NEXT, AFTER ALL THESE MANIFOLDS AND GASKET FAILURES ON MY CAR, OF WHICH I CHANGE THE OIL EVERY 2000 MILES AND HAVE DOCUMENTATION TO SUPPORT MY OIL CHANGES, THE ANTIFREEZE HAS EATEN MY BEARINGS AND CRANKSHAFT MAINS AND ROD BEARINGS AND MY ENGINE IS KNOCKING BADLY!!! A FAIR RESOLUTION WOULD BE FOR GM TO GIVE ME(FREE OF ANY CHARGE), A NEW ENGINE TO REPLACE THE ONE THEY DAMAGED, WITH THEIR DEFECTIVE PARTS, WORKMANSHIP AND MANUFACTURING DESIGN CHANGES. IF THERE IS NO PROBLEM, THEN WHY HAS GM ISSUED A VERY EXPENSIVE TSB? TO CHANGE THE DESIGN, COMPONENT AND INSTALLATION OF THESE DEFECTIVE PARTS??????? PLEASE SEE THE ATTACHED URL -HTTP://WWW.PETITIONONLINE.COM/MOD_PERL/SIGNED.CGI?GMCNSMRS TO VIEW THE OVER 1,200 PEOPLE SO FAR THAT HAS BEEN IDENTIFIED IN JUST A FEW MONTHS BY WORD OF MOUTH. THANK YOU, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10069765
78,000 miles · Jan 15, 2004
Engine And Engine Cooling
DESIGN FLAW OF COOLANT PIPE. BREAKAGE OF THE COOLANT PIPE INSIDE THE AIR INTAKE OF THE 3800 V-6 ENGINE CAUSING ENGINE COOLANT TO FLOOD THE ENGINE AND CAUSE IMMEDIATE ENGINE FAILURE.
NHTSA ODI #10069303
Mileage unknown · Jan 7, 2004
Engine And Engine Cooling
CONSUMER TOOK VEHICLE TO DEALER TO BE INSPECTED, AND MECHANIC NOTICED THAT THE PLASTIC INTAKE MANIFOLD CRACKED CAUSING FLUID TO LEAK ONTO THE ENGINE. *AK
NHTSA ODI #10053506
43 miles · Jan 6, 2004
Engine And Engine Cooling
I TOO HAD A INTAKE EXHAUST MANIFOLD FAILURE !! LEAKED ANTI-FREEZE INTO CYLINDERS !! BUT MINE WAS CAUGHT IN TIME !! TOOK TO DEALER THE DAY THE CHECK ENGINE LIGHT CAME ON !! INTAKE MANIFOLD REPLACED, FUEL PRESSURE SWITCH REPLACED, PLUGS AND PLUG WIRES REPLACED !! DEALER SHIP OWNER SAID "THIS PROBLEM DID NOT SURPRISE HIM" THER…
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I TOO HAD A INTAKE EXHAUST MANIFOLD FAILURE !! LEAKED ANTI-FREEZE INTO CYLINDERS !! BUT MINE WAS CAUGHT IN TIME !! TOOK TO DEALER THE DAY THE CHECK ENGINE LIGHT CAME ON !! INTAKE MANIFOLD REPLACED, FUEL PRESSURE SWITCH REPLACED, PLUGS AND PLUG WIRES REPLACED !! DEALER SHIP OWNER SAID "THIS PROBLEM DID NOT SURPRISE HIM" THERE HAS BEEN ENOUGH OF THESE PROBLEMS DOCUMENETED ON YOUR SITE !! ARE YOU EVER GOING TO DO SOMETHING ABOUT THE PROBLEM?? COST ME $ OVER $700.00 MIKE MILLER LAPORTE INDIANA THIS CAR ONLY HAS A LITTLE OVER43,000 MILES ON IT !!*AK
NHTSA ODI #10052473
59,000 miles · Jan 6, 2004
Engine And Engine Cooling
ENGINE STOPPED ON INTERSTATE. CAR WAS TOWED. FAILURE ANALYSIS INDICATES INTAKE MANIFOLD FAILED ALLOWING ENGINE COOLANT TO BE DRAWING INTO ENGINE CAUSING HYDROLOCK. CAR HAD ABOUT 60,000 MILES. HAVE FOUND NUMEROUS OTHER OWNERS OF OTHER GM CARS WITH 3.8L V-6 ENGINES WITH SAME PROBLEM.*AK
NHTSA ODI #10052472
43,201 miles · Jan 6, 2004
Engine And Engine Cooling
ENGINE/COOLING SYSTEM. *AK
NHTSA ODI #10052471
72,967 miles · Jan 5, 2004
Engine And Engine Cooling
INTAKE MANIFOLD LEAKED COOLANT INTO ENGINE. SEEMS THE PLASTIC INTAKE MANIFOLD AND GASKET WARPED CAUSING EXCESSIVE COOLANT CONSUMPTION INTO THE ENGINE. *AK
NHTSA ODI #10052429
NHTSA investigations
2EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02050 · Engine Compartment Fires
Opened Jun 13, 2002 · Closed Oct 22, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
No summary supplied.