NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
43 reportsClear category filterMileage unknown · Oct 13, 2003
Engine And Engine Cooling
MY 1996 BONNEVILLE WAS TOWED TO A REPAIR FACILITY ON MONDAY MORNING, SEPT. 22, 2003. I WAS INFORMED THAT MY ENGINE HAD GONE INTO HYDRAULIC LOCK. THE PLASTIC INTAKE HAD CRACKED AND FILLED THE CYLINDERS WITH COOLANT. I HAD TO HAVE THE HEAD REMOVED AND SURFACED, THE HEAD GASKET REPLACED AND SEVERAL OTHER RELATED ITEMS. THE REPA…
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MY 1996 BONNEVILLE WAS TOWED TO A REPAIR FACILITY ON MONDAY MORNING, SEPT. 22, 2003. I WAS INFORMED THAT MY ENGINE HAD GONE INTO HYDRAULIC LOCK. THE PLASTIC INTAKE HAD CRACKED AND FILLED THE CYLINDERS WITH COOLANT. I HAD TO HAVE THE HEAD REMOVED AND SURFACED, THE HEAD GASKET REPLACED AND SEVERAL OTHER RELATED ITEMS. THE REPAIRS TOTALED TO OVER $2000. THIS WAS VERY FRUSTRATING BECAUSE I AM VERY CAREFUL TO HAVE ALL OF MY MAINTENACE DONE ON TIME AND ALL OF THE FLUIDS CHANGED EVERY 30,000 MILES. IF YOU CAN HELP WITH THIS, IT WILL BE MOST APPRECIATED. I HAVE DISCOVERED THAT THERE IS A CONTINUING PROBLEM WITH THIS DESIGN OF INTAKE. *LA
NHTSA ODI #10041710
87,000 miles · Jul 25, 2003
Electrical SystemEngine And Engine Cooling
CAR WAS AT APROXIMATELY 87000. TURNED THE CAR ON, THERE WAS A LOUD EXPLOSION AND SMOKE CAME OUT FROM UNDER THE HOOD, DIDNT SEE ANY FLAMES, POPPED OPEN THE HOOD, AND SMOKE JUST CONTINUED TO PILE OUT. ENGINE LIGHT CAME ON, AND THE MECHANIC FOUND THE ENGINE WAS ON ITS LAST BREATH. HAD ENGINE RELACED FOR A USED ENGINE WITH 4500 MI…
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CAR WAS AT APROXIMATELY 87000. TURNED THE CAR ON, THERE WAS A LOUD EXPLOSION AND SMOKE CAME OUT FROM UNDER THE HOOD, DIDNT SEE ANY FLAMES, POPPED OPEN THE HOOD, AND SMOKE JUST CONTINUED TO PILE OUT. ENGINE LIGHT CAME ON, AND THE MECHANIC FOUND THE ENGINE WAS ON ITS LAST BREATH. HAD ENGINE RELACED FOR A USED ENGINE WITH 4500 MILES ON IT FOR $1500. SOON AFTER THE ENGINE THE ALTERNATOR STARTED TO DIE, WHERE JUST BY STANDING NEXT TO THE CAR YOU CAN HEAR METAL TO METAL GRINDING NOISE COMING FROM IT. PAID $100 TO GET NEW ALTERNATOR. RIGHT AFTER ALTERNATOR THE EG R VALVE DIED, HAD IT REPLACED, ANOTHER $300 SPENT. NOW COME SPEDOMETER SAYING 99000 BUT THE SECOND ENGINE ONLY HAVING 60000 THE SERPENTINE BELT CRACKED AND WORN OUT BEYONG BELIEVE. ANOTHER $75 SPEND. WHILE HAVING THAT REPLACED THE MECHANIC POINTED OUT PUDDLES OF OIL ON THE ENGINE, THUS THE MANIFOLDS/GASKET ON ENGINE#2 WILL SOON NEED TO HAVE WORK DONE.SHOULD I CONTACT THE LOCAL DEALER ABOUT THE GASKETS LEAKING...DOES IT RELATE TO THE RECALL THAT WAS MADE ON THE MANIFOLDS. *AK
NHTSA ODI #10029215
14,840 miles · Jul 21, 2003
Engine And Engine Cooling
1ST THE PLENUM WAS MELTED BY THE EGR VALVE, WHICH CAUSED ME TO BE STRANDED. WHEN THAT WAS FIXED, I BEGAN HEARING A HIGH PITCHED WHINE ONCE THE ENGINE IS HEATED UP. WE HAVE REPLACEDTHE HARMONIC BALANCER POWER STEERING PUMP, WATER PUMP, ALL BELTS, CHECKED THE TIMIMG CHAIN, AND EVERYTHING ELSE WE COULD THINK MIGHT BE CAUSING IT, BU…
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1ST THE PLENUM WAS MELTED BY THE EGR VALVE, WHICH CAUSED ME TO BE STRANDED. WHEN THAT WAS FIXED, I BEGAN HEARING A HIGH PITCHED WHINE ONCE THE ENGINE IS HEATED UP. WE HAVE REPLACEDTHE HARMONIC BALANCER POWER STEERING PUMP, WATER PUMP, ALL BELTS, CHECKED THE TIMIMG CHAIN, AND EVERYTHING ELSE WE COULD THINK MIGHT BE CAUSING IT, BUT I STILL HAVE THE WHINE. CAUSE IS UNKNOWN STILL.*AK
NHTSA ODI #10028696
71,208 miles · Jul 11, 2003
Engine And Engine Cooling
THE VEHICLES PLASTIC INTAKE MANIFOLD CRACKED WHICH CAUSED ANTIFREEZE TO LEAK INTO THE ENGINE. THE CONSUMER HAD TO PAY FOR A NEW ENGINE. *MR *CB *NLM
NHTSA ODI #10027263
Mileage unknown · Apr 3, 2003
Engine And Engine Cooling
THE ENGINE LEAKED COOLANT.*TS *JB
NHTSA ODI #10011637
115,000 miles · Mar 25, 2003
Engine And Engine Cooling
THE ENGINE ON THIS CAR FAILED. IT HAS 115,000 MILES. IT WAS MAINTAINED FROM THE START. WE PURCHASED IT NEW. THE INTAKE MANIFOLD FAILED AND LEAKED ANTIFREEZE THROUGHOUT THE MOTOR. WE HAD THE MANIFOLDS, OXYGEN SENSORS, AND CATALYTIC CONVERTER REPLACED. WE FOUND OUT THERE WAS A TSB ISSUED ON THIS VEHICLE REGARDING THE MANIFOL…
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THE ENGINE ON THIS CAR FAILED. IT HAS 115,000 MILES. IT WAS MAINTAINED FROM THE START. WE PURCHASED IT NEW. THE INTAKE MANIFOLD FAILED AND LEAKED ANTIFREEZE THROUGHOUT THE MOTOR. WE HAD THE MANIFOLDS, OXYGEN SENSORS, AND CATALYTIC CONVERTER REPLACED. WE FOUND OUT THERE WAS A TSB ISSUED ON THIS VEHICLE REGARDING THE MANIFOLD PROBLEM. PONTIAC AND THE DEALERSHIP WERE CONTACTED. THEY BOTH TOLD US IT'S A COMMON PROBLEM, BUT THEY'LL DO NOTHING. I'D UNDERSTAND GIVEN THE MILEAGE THAT THIS IS NOT A NEW CAR, HOWEVER, KNOWING THERE'S A TSB ISSUED ON IT, IT SEEMS THEY ARE FAILING TO PROVIDE A GOOD PRODUCT TO THEIR CUSTOMERS.
NHTSA ODI #10011028
28,000 miles · Mar 23, 2003
Engine And Engine Cooling
COOLING SYSTEM LEAKAGE-THE BLACK PLASTIC COVER ON THE INTAKE MANIFOLD LEAKS COOLANT/WATER. IT LEAKS WHEN THE WEATHER IS COLD, IT DOES THIS WHEN EVER PARKED AND THE CAR IS ALLOWED TO SIT AND GET COLD. THERE IS CLEAR EVIDENCE IT IS LEAKING AROUND THE BASE OF THE PLASTIC COVER WHERE IT SEALS AGAINST THE ALUMINUM INTAKE MANIFOLD. IT…
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COOLING SYSTEM LEAKAGE-THE BLACK PLASTIC COVER ON THE INTAKE MANIFOLD LEAKS COOLANT/WATER. IT LEAKS WHEN THE WEATHER IS COLD, IT DOES THIS WHEN EVER PARKED AND THE CAR IS ALLOWED TO SIT AND GET COLD. THERE IS CLEAR EVIDENCE IT IS LEAKING AROUND THE BASE OF THE PLASTIC COVER WHERE IT SEALS AGAINST THE ALUMINUM INTAKE MANIFOLD. IT HAS DONE THIS EVERY WINTER FOR THE PAST FOUR WINTERS. IT IS GETTING WORSE, AND FROM THE COMPLAINTS I HAVE READ IT IS COMMON TO THE 3.8 L ENGINE. IT DOES NOT LEAK AT ALL IN THE SUMMER OR FALL, ONLY IN THE WINTER BELOW 35 DEGREE'S. WHAT IS THE REAL PROBLEM AND IS THERE A SOLID FIX FOR THIS, OR ARE ALL REPAIRS JUST TEMPORARY UNTIL THE NEW GASKETS START LEAKING AGAIN? IS THERE ANY TYPE OF RECOURSE OR RECALL? THE COLDER IT GETS, THE BIGGER THE LEAK AND THE PUDDLE UNDER THE CAR. IT ALSO STINKS WHEN YOU DRIVE IT WHILE THE COOLANT COOKS ON THE MOTOR. *JB
NHTSA ODI #10010908
Mileage unknown · Mar 18, 2003
Engine And Engine Cooling
THE ENGINE EXPERIENCED A COOLANT LEAK. *AK *JB
NHTSA ODI #10010012
Mileage unknown · Mar 10, 2003
Engine And Engine Cooling
THE ENGINE FAILED.*DT *JB
NHTSA ODI #10009545
63,000 miles · Jan 24, 2003
Engine And Engine Cooling
1996 PONTIAC BONNEVILLE 3800 K ENGINE . UPPER INTAKE MANIFOLD FAILED AT 63000 MILES CAUSING COOLANT TO LEAK.
NHTSA ODI #10003336
NHTSA investigations
2EA02030 · Engine Compartment Fires
Opened Oct 22, 2002 · Closed Mar 9, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (3)
Fuel System, Gasoline:delivery
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
EA02-030 IS CLOSED WITH GMEA02-030 IS CLOSED WITH GM?S ACTIONS IN 03V-473 AND 04V-090 RECALLING APPROXIMATELY 529,000 MY 1998-99 C- AND H-BODY VEHICLES EQUIPPED WITH DEFECTIVE FUEL PRESSURE REGULATORS.THESE VEHICLES WERE EQUIPPED WITH PLASTIC INTAKE MANIFOLDS THAT ARE UNABLE TO CONTAIN PRESSURES THAT OCCUR IN SOME BACKFIRE EVENTS AND DEFECTIVE FUEL PRESSURE REGULATORS WITH LEAKING DIAPHRAGMS THAT CAN PROVIDE A SOURCE OF FUEL TO PRODUCE A COMBUSTIBLE AIR-FUEL MIXTURE IN THE MANIFOLD.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY ODI THAT NO SAFETY DEFECT EXISTS IN THE VEHICLES THAT ARE NOT INCLUDED IN GM?S RECALLS.ODI WILL CONTINUE TO MONITOR THE INCIDENCE OF MANIFOLD RUPTURES AND RELATED FIRES IN OTHER MY 1995-2002 GM PASSENGER CARS EQUIPPED WITH THE SUBJECT INTAKE MANIFOLD.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE02050 · Engine Compartment Fires
Opened Jun 13, 2002 · Closed Oct 22, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
No summary supplied.